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Ironwood DSP2500
User Manual
general information.
features.
technical specifi cations. safety considerations.
delivery and installation. inspection.
assembly.
pre-operation cleaning.
dust port connections. safety.
operation and adjustments.
maintenance.
machine controls.
adjust clearance on guideways.
troubleshooting. digital controller unit.
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Table of Contents
Related Manuals for Stiles Ironwood DSP2500
Summary of Contents for Stiles Ironwood DSP2500
- Page 1 Ironwood DSP2500 User Manual general information. features. technical specifi cations. safety considerations. delivery and installation. inspection. assembly. pre-operation cleaning. dust port connections. safety. operation and adjustments. maintenance. machine controls. adjust clearance on guideways. troubleshooting. digital controller unit.
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Page 2: Table Of Contents
Troubleshooting ..............25 9.1 Machine Operation 9.2 Digital Controller Unit 9.3 Electrical Diagrams PLEASE REVIEW AND OBSERVE ALL SAFETY INFORMATION / DIRECTIVES BEFORE INSTALLING, OPERATING, OR PERFORMING MAINTENANCE ON THIS MACHINERY. Ironwood DSP2500 | User Manual... -
Page 3: General Information
Thank you for your purchase of the Ironwood DSP2500 double Insert latest drawing with call-outs for features: surface planer. At Stiles Machinery, our goal is to ensure that you are • Overlapped pressure-finger conveyor secures workpieces firmly fully satisfied with your purchase. This manual is provided so that and uniformly to maintain straightness and prevent movement you may properly assemble, operate, and maintain your DSP2500. -
Page 4: Technical Specifications
2 ports, 6" each (150mm) Dust Extraction Requirements 1,600 cfm @ 4,500 feet/min Machine Dimensions (W x L x H) 105" x 45" x 68" (2667mm x 1145mm x 1725mm) Gross Weight 7000 lbs (3175 kg) Ironwood DSP2500 | User Manual... -
Page 5: Safety Considerations
These warning labels are very important and should be kept clean and never removed. If warning labels become damaged or lost, • The principles of machine operation. contact Stiles Machinery immediately for replacements. • The safe handling of the workpiece when planing. Label 1: Keep work table clean •... -
Page 6: Facility Preparation
2.0 Facility Preparation Prior to uncrating your machine confirm that your location can 2.3 Power accommodate the Ironwood DSP2500. Follow these guidelines: WaRninG 2.1 Floor A licensed electrician must connect the DSP2500 to the building power source. • The floor must be flat and level. -
Page 7: Delivery And Installation
Remove and save all paperwork attached to the outside of the damage on the bill of lading, take pictures of potential damage, and crate. contact Stiles Machinery immediately at 616.698.7500 and ask to Remove the crating, starting with the top, then remove the four speak with the traffic department. -
Page 8: Inspection
Be sure the cabinet door is closed and locked before transporting. machine is damaged after you’ve signed for delivery, immediately TOOLS REQUIRED: call Stiles Customer Service at 616.698.7500. • Fork lift or crane When you are completely satisfied with the condition of your equipment, you should inventory its parts. -
Page 9: Remove Machine From Pallet
Remove the bolts that secure the machine to the pallet at the corners. Lift the machine from the pallet by one of two methods: a. Forklift b. Crane with hoist hook and lift strap Carefully place the machine in final position. Ironwood DSP2500 | User Manual... -
Page 10: Level
Use a bubble level along the length and width of the tabletop surface to check for level. Use an adjustable wrench to adjust the 3 leveling bolts to level the machine. A fourth bolt is preinstalled under the infeed table rise/fall motor as shown. Ironwood DSP2500 | User Manual... -
Page 11: Assembly
Attach the roller using the Allen bolts removed in step 1. Fit flexible hoses to the two dust hoods and connect them to the dust collector. The outlet diameter for each dust hood is 6". Tighten the Allen bolts to secure the roller. Ironwood DSP2500 | User Manual... -
Page 12: Connect To Power
Insert source power cables through opening of electrical cabinet using the grommet on the electrical cabinet to prevent dust from getting inside. Connect the three power cables to terminals L1, L2, and L3, and the yellow/green ground wire to ground terminal. Ironwood DSP2500 | User Manual... -
Page 13: Safety
Like all power equipment, there is danger associated with the Make certain the machine is either unplugged or electrically Ironwood DSP2500. Use caution and follow all safety instructions. disconnected and locked out when performing all maintenance, Take every precaution to protect yourself, others around you, and cleaning, or machine adjustments. -
Page 14: Operation And Adjustments
Current meter: Indicates lower cutterhead motor current. 10. Current meter: Indicates upper cutterhead motor current. 11. Digital controller: Keypad entry enables automated rise/fall of the upper head for desired workpiece thickness. See section 6.2, Step 3. Ironwood DSP2500 | User Manual... -
Page 15: Machine Operation
Once both sides of a knife are dull, the carbide Feed conveyor stop switch: Press to stop the feed conveyor. inserts should be replaced. To obtain replacements, call Stiles Parts Emergency stop: In case of emergency, press the emergency Dept. - Page 16 NOTE: The DSP2500 comes pre-aligned from the factory. Do The lower cutterhead can be easily slid out for access to the not adjust unless you are experiencing cutting issues. Call Stiles cutterhead. Machinery Technical Support at 616.698.6615 prior to attempting any machine adjustments.
- Page 17 When the blinking stops, the height is calibrated. Handwheel for positioning the lower cutterhead Use the handwheel to position the lower cutterhead. To adjust, use the handwheel. The depth scale indicates thickness. A full turn raises the table by 1.5mm. Ironwood DSP2500 | User Manual...
- Page 18 For normal hold-down pressure, set the adjustment lever at the highest position in the groove (B). If the wood thickness is varied, set the adjustment lever at a lower position to increase hold down pressure on feed conveyor. Tighten the hand lever. Ironwood DSP2500 | User Manual...
- Page 19 To adjust the lower cutterhead, loosen the lock screws (B) and lock nuts (D) at both ends, then turn the adjustment screw (C). Tighten the lock screws (B) and lock nuts (D). Ironwood DSP2500 | User Manual...
- Page 20 Never push or pull the board once the feed conveyor has taken the board into the machine. To adjust the load pressure of the outfeed pressure roller on the workpiece: Loosen the lock nut (B). Turn the adjustment nut (A). Tighten the lock nut (B). Ironwood DSP2500 | User Manual...
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Page 21: Tool Adjustments
Use extra precautions when handling tools and always use tool a slipping clutch. This can be corrected by resetting the torque. carriers. Open the transmission guard. Turn the adjustment screws (A) clockwise 180-360 degrees. Close the transmission guard. Ironwood DSP2500 | User Manual... -
Page 22: Maintenance
Infeed table (option) Magenta FRL Unit (option) ISO VG 32 Green Conveyor gear reducer Mobil [Gear 630] or 1 year replace ISO VG 220 1 week check oil Elevation gear reducer level Ironwood DSP2500 | User Manual... -
Page 23: Inspection
To adjust the upper cutterhead v-belt: Caution Never blow out the electrical cabinet with air. To replace ball bearings, please contact Stiles Machinery’s Parts Dept at 1-800-727-8780. Loosen the fixing nut (B). Turn the screw (A) clockwise to increase v-belt tension. -
Page 24: Adjust Clearance On Guideways
Loosen the lock nuts (A) on the gib. Tighten the adjustment screw (B) to enable smooth guideways Tighten the gib adjustment screw (B) to enable a smooth infeed movement. table movement. Tighten the lock nuts. Ironwood DSP2500 | User Manual... -
Page 25: Troubleshooting
Raise the upper mechanism about 100mm; remove the bad workpiece or obstacle; return the upper mechanism to its original position; start the feed conveyor. Check for error on inverter display Call Stiles Machinery Technical Support Dept Board jammed during feeding. Incorrect feed conveyor tension. Adjust feed conveyor tension. - Page 26 After cut, wave mark appears at rear Poor hold-down on rear pressure plate. Adjust the rear pressure plate position end of the wood Overcut at front end. Wood is warped. Use a light cut. Cut twice. Ironwood DSP2500 | User Manual...
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Page 27: Digital Controller Unit
Adjust the distance between the induction unit and operation the figure fails to change and induction sheet is more than 1mm. induction sheet to less than 1mm. accordingly. If you cannot resolve your issue, contact Stiles Technical Support at 616.698.6615. Ironwood DSP2500 | User Manual... -
Page 28: Electrical Diagrams
9.3 Electrical Diagrams Ironwood DSP2500 | User Manual... - Page 29 9.3 Electrical Diagrams (Continued) Ironwood DSP2500 | User Manual...
- Page 32 Stiles Machinery Inc. 3965 44th St. SE Version A Grand Rapids, MI 49512 September 2013 p. 616.698.7500 f. 616.698.9411 © 2013 Stiles Machinery Inc. www.stilesmachinery.com...
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