Milnor 42032 Schematic/Electrical Parts

Centrifugal extractor mark 5 controls

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Published Manual Number/ECN: ME6HEXT1CE/2009145A

• Publishing System: TPAS

• Access date: 4/15/2009

• Document ECN's: Latest Available

Schematic/Electrical Parts—

42032, 48040M7V, M9V

MMV4232C & MXV4232C

Centrifugal Extractor

Mark 5 Controls

PELLERIN MILNOR CORPORATION

POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.

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Summary of Contents for Milnor 42032

Page 1 Published Manual Number/ECN: ME6HEXT1CE/2009145A • Publishing System: TPAS • Access date: 4/15/2009 • Document ECN's: Latest Available Schematic/Electrical Parts— 42032, 48040M7V, M9V MMV4232C & MXV4232C Centrifugal Extractor Mark 5 Controls PELLERIN MILNOR CORPORATION POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
Page 2 ECN dates for those documents may be listed in the table of contents. When communicating with the Milnor factory regarding this manual, please also provide the other identifying information shown on the cover, including the publishing system, access date, and whether the document ECN’s are the latest available or exact.
Page 3 Table of Contents for ME6HEXT1CE/2009145A 42032, 48040M7V, M9V MMV4232C & MXV4232C Centrifugal Extractor Mark 5 Controls Page Description Document/ECN Component Parts List W6EX5PL/2008146N Limited Standard Warranty BMP720097/2008272A How to Get the Necessary Repair Components BIUUUD19/20081231 Special Load Interface Requirements for the...
Page 9 (unless the time period is specifically extended for certain parts pursuant to a specific MILNOR published extended warranty) from our factory with no operating hour limitation. This warranty is contingent upon the equipment being installed, operated and serviced as specified in the operating manual supplied with the equipment, and operated under normal conditions by competent operators.
Page 10 • If the component is an electrical component, give the schematic number if known. • If the component is a motor or an electrical control, give the nameplate data from the used component. To write to the Milnor factory: Pellerin Milnor Corporation Post Office Box 400...
Page 11 Centrifugal Extractor Regardless of what device loads a Milnor centrifugal extractor or what type of system the extractor is in, communication between the extractor and the loading device requires one or more connections (see Note 1). This document explains how to establish these...
Page 12 ) allied output. However, the “don't main press goods” output, normally pass empty used with the Milnor two-stage press, may be used for this purpose. Wire this output to the empty input on the extractor. Whether the CBW is Miltron or Mentor controlled, enable this output load for the “pass empty”...
Page 13 The Generation3 (G3) Mentor controller does not provide an explicit press free input. On these machines, allocate a programmable input for this purpose and assign it input op 11 (“Press Free”). code — End of BICXUI01 — PELLERIN MILNOR CORPORATION...
Page 14 Interface Specifications and Signals, Centrifugal Extractor An allied device that interfaces with the Milnor system machine equipped with Mark 5 or later microprocessor controls must meet the electrical specifications and functional requirements given in Section 1 “Electrical and Functional Specifications”.
Page 15 Functional Requirements 1.3. 1. For numeric signals (batch codes) from allied to Milnor (allied loading interface), all signals must be properly set when the operational signal indicating this data is valid occurs. Signals must remain set for the longer of 5 seconds or through any subsequent operational signal requiring this data (see “Loading Interface non-Numeric Signals...”).
Page 16 In an allied loading interface, all numeric signals pass from allied to Milnor and are therefore, inputs to Milnor. 2. Loading interface non-numeric signals and enabling order—In this table, each row represents a signal and each column provides pertinent information for that signal.
Page 17 Display/code i4/H i4/G i4/F i4/E i4/D i4/C i4/B Board/code io3/7 io3/6 io3/5 io3/4 io3/3 io3/2 io3/1 Multi- terminal 16 Extract Pin Number Formula Wire Number Codes (00- Display/code i3/D i3/C i3/B i3/A Board/code io2/3 io2/2 io2/1 io2/0 PELLERIN MILNOR CORPORATION...
Page 18 / start cycle * For outputs from Milnor, Milnor does not normally assign either pin of the potential-free contact as the common. Hence, both pins have unique pin and wire numbers. ** This signal uses a direct input on the processor board, not an input on a peripherial board.
Page 19 * For outputs from Milnor, Milnor does not normally assign either pin of the potential-free contact as the common. Hence, both pins have unique pin and wire numbers. In this table these are listed together in the same cell, with a dot between (e.g., C • D) ** To provide 4 destination signals with limited available terminals, Destination Codes C and D had to share pin 21.
Page 20 / discharge finished * For outputs from Milnor, Milnor does not normally assign either pin of the potential-free contact as the common. Hence, both pins have unique pin and wire numbers. ** This signal uses a direct input on the processor board, not an input on a peripherial board.
Page 21 H = This input is represented by the character “H” on the display. Note 4: When the Milnor Dryer/Shuttle Controller is provided for a new installation, the LCD displays are omitted from the controllers for any shuttle(s) and dryer(s) also provided. In this case, inputs and outputs may be viewed on the monitor supplied with the shuttle/dryer controller.
Page 22 Table 6: Decimal Values for Binary Digit 1 In the First Ten Positions Significance of digit most least Position of digit Decimal value of binary 1 in this position Example binary number Decimal value carried down = 602 for this example PELLERIN MILNOR CORPORATION...
Page 23 (zero) in any position has the decimal value 0 (zero). The conversion for binary 1001011010 looks like this: 512 + 0 + 0 + 64 + 0 + 16 + 8 + 0 + 2 + 0 = 602 Hence, binary 1001011010 = decimal 602. — End of BICALC02 — PELLERIN MILNOR CORPORATION...
Page 24 “SR” stands for safety reset. Thus, CDSR is a time delay relay that serves as a safety reset. ® The following are descriptions of electrical components used in Milnor machines. Descriptions are in alphabetical order by the component class code (two character prefix).
Page 25 ® How to Use Milnor Electrical Schematic Diagrams Figure 2: Time Delay Relay (CD) Coil and Contacts Legend Coil Contacts 3)—A relay which latches in an energized or set position CL=Control, Latch Relay (Figure when operated by one coil (the latch/set coil). The relay stays latched even though coil voltage is removed.
Page 26 ® How to Use Milnor Electrical Schematic Diagrams Figure 5: Photo-eye (CP) Symbols Legend Example of single assembly Example of two separate assemblies 6)—A relay capable of handling heavier CS=Control, Contactor/Motor Starter (Figure electrical loads, usually a motor. Figure 6: Other Control Symbols 6)—An audible signaling device.
Page 27 ® How to Use Milnor Electrical Schematic Diagrams Figure 7: Thermal Overload (ET) Schematic Symbol Legend Heater (one per phase) Overload relay; contacts open if overload condition exists 8)—A device that transfers electrical energy from one EX=Electrical Transformer (Figure isolated circuit to another, often raising or lowering the voltage in the process.
Page 28 ® How to Use Milnor Electrical Schematic Diagrams Figure 10: Proximity Switches (PX) Switch Symbols Legend Alternating current proximity switch Direct current proximity switch 11)—A switch in which the electrical contacts are opened SC=Switch, Cam Operated (Figure and/or closed by the mechanical action of a cam(s). Applications include 35-50 pound timer operated machines, Autospot, timer reversing motor assembly, and some balancing systems.
Page 29 ® How to Use Milnor Electrical Schematic Diagrams Figure 15: Mechanical Switch (SM) Figure 16: Pressure Switch (SP) 17)—A switch that is actuated at a preset ST=Switch, Temperature Operated (Figure temperature (e.g., dryer safety probes) or has adjustable set points (e.g., Motometers or Combistats).
Page 30 Milnor machines often do not correspond to the pin numbers shown in the schematics. • Ignore pin numbers imprinted on in-line connectors (e.g., Molex connectors) and relay bases.
Page 31 ® How to Use Milnor Electrical Schematic Diagrams Figure 22: Plug-in Relays 14-pin Relay in Relay Base 11-pin Relay in Relay Base Legend View of relay and base Same view, showing assigned pin numbers Note 3: Relay functional names ending with the letter "M" (e.g., CRxxM) are not discrete components but are a component of a printed circuit board.
Page 32 ® How to Use Milnor Electrical Schematic Diagrams Figure 23: AMP Connector Pin Locations 36-pin Connector 18-pin Connector Legend View of mating halves of connector Same view, showing assigned pin numbers PELLERIN MILNOR CORPORATION...
Page 33 ® How to Use Milnor Electrical Schematic Diagrams Figure 24: Molex Connector Pin Locations 15-pin Connector 9-pin Connector 6-pin Connector 4-Pin Connector 2-pin Connector Legend View of mating halves of connector Same view, showing assigned pin numbers PELLERIN MILNOR CORPORATION...
Page 34 ® How to Use Milnor Electrical Schematic Diagrams Figure 25: Pressure Switch Component Legend Contact 1—Normally open Contact 2—Normally closed Contact 3—Common Figure 26: Toggle Switch Component Legend Normally closed contacts Common contacts Normally open contacts Pole Figure 27: Switch with Replaceable Contact Blocks...
Page 35 3. Line numbers are provided along the bottom edge of the drawing. These permit service ® personnel in the field and at the Milnor factory to quickly relate circuit locations when discussing troubleshooting over the phone. Page and line numbers are referenced on the drawing as explained in items five and six below.
Page 36 This indicates on which page (W6DRYGS+) and line number (08) the relay coil can be found for this set of contacts Any relay that ends with an "M" is located on an electronic board. This indicates on which schematic page and line number the relay contacts of this coil (on Line 08) are located (i.e.,...
Page 37 Mass termination assembly Pin number 1MTA5-9 MTA designation on board Board MTA group designation An MTA is a connection on an electronic circuit board. The notes and the tag page locate the appropriate board. Major revision (letter) Page number (S+) Machine type (Gas fired dryer) Wire identification marking.
Page 38 This document is to be used in conjunction with Milnor document W6SYSSG “Micro 6 Systems Schematic: Customer-Provided Safety Fence Gate Interlock”. Together, these documents describe how to connect a customer-provided gate switch or series of switches to any Milnor shuttle, press, or centrifugal extractor. Another Milnor document—BISUUI01 “Proximity Safeguarding for Automatic Shuttle Conveyors”—discusses the general hazards that safety fencing addresses.
Page 39 ® Wiring Safety Fence Gate Interlocks on Milnor Shuttles, Presses and Centrifugal Extractors Testing Once wiring is completed, it is vital to test the system to ensure that: 1. all gate interlocks function properly, and 2. all components that were part of the machine's three-wire circuit before the gate interlocks were added continue to function properly.
Page 44 DYNAMIC BRAKING RESISTORS AS REQUIRED L1 L2 L3 CSHYP ETCSI ETHYP MTA 1 SNUBBER BOARD ELETT SHERP CSERP CSBL1 CSBL2 ELERP ETBL1 ETERP ETBL2 EX37 INVERTER REACTOR SINGLE MOTOR DRIVE EXTRACTOR INVERTER CONTROL BOX B2T2000001 PELLERIN MILNOR CORPORATION 2009145G W6EX5TG1 2009145B...
Page 45 SPBR BRAKE PRESSURE MICRO 6 SYSTEMS EXTRACTOR VALVE SET BOX M#V B2TAG92069 PELLERIN MILNOR CORPORATION 2001142G W6EX5TG1 2009145B...
Page 46 RESISTORS NOT USED AFTER 03/09 BRAKING BRAKING UNIT UNIT FOR LOW VOLTAGE ONLY CROL BRAKING BRAKING UNIT UNIT NOT USED AFTER 03/09 MICRO 6 SYSTEMS MARK 5 CONTROLS M7V-M9V EXTRACTOR RESISTOR BOX PELLERIN MILNOR CORPORATION B2T2003017 2009145G W6EX5TG2 2009145B...
Page 47 3MTA2 PS24 ESPS SAFETY POWER SUPPLY POWER SUPPLY ROTATION 120VAC TO+24VDC 120VAC TO+12VDC BOARD -12VDC 24VDC OUT +5VDC 3MTA3 1MTP 1MTA MICRO 6 SYSTEMS B2T2000010 2004284G M7/9 EXTRACTOR LOW VOLTAGE CONTROL BOX MARK 5 CONTROLS PELLERIN MILNOR CORPORATION W6EX5TG2 2009145B...

This manual is also suitable for:

48040m7v M9v Mmv4232c Mxv4232c