Summary of Contents for Struers TransPol-5
- Page 1 TransPol-5 Instruction Manual Original Instructions Doc. no.: 15977025_01_A_en-us Date of release: 2023.03.27...
- Page 2 Copyright The contents of this manual are the property of Struers ApS. Reproduction of any part of this manual without the written permission of Struers ApS is not allowed. All rights reserved. © Struers ApS. TransPol-5...
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Page 3: Table Of Contents
2.3 Safety messages 2.4 Safety messages in this manual 2.5 Symbols on the device 3 Getting started 3.1 Device description 3.2 TransPol-5 - overview 3.2.1 Control panel 3.3 Accessories and consumables 4 Transport and storage 4.1 Transport and storage 4.2 Transport 4.3 Transport - the shoulder strap... - Page 4 7.2 Daily 7.3 Spare parts 7.4 Service and repair 7.5 Disposal 8 Technical data 8.1 Technical data - TransPol-5 8.2 Noise and vibration levels 8.3 Diagrams 8.3.1 Diagrams - TransPol-5 8.4 Legal and regulatory information 9 Manufacturer Declaration of Conformity...
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Page 5: About This Manual
Intended use TransPol-5 is a portable grinding and polishing device for on-site materialographic preparation. TransPol-5 is typically used for testing surfaces of workpieces that are not suitable for transport or which are part of assembled constructions. TransPol-5 equipment is intended for use in materialographic applications where the prepared surface can be processed for further materialographic examination. -
Page 6: Transpol-5 Safety Precautions
The operator must read the safety precautions and Instruction Manual, as well as relevant sections of the manuals for any connected equipment and accessories. Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. -
Page 7: Safety Messages
23. Do not use the machine with non-compatible accessories, battery or consumables. 24. If grinding accessories that are not recommended by Struers are used, they must be approved of for speeds above 8500 rpm. Do not use grinding consumables with a diameter larger than 10 mm. -
Page 8: Safety Messages In This Manual
This sign indicates that additional information and hints are available. Safety messages in this manual CAUTION Struers equipment must only be used in connection with and as described in the Instruction Manual supplied with the equipment. CAUTION Make sure that the actual electrical power supply voltage corresponds to the voltage stated on the type plate of the battery pack. -
Page 9: Symbols On The Device
Do not operate the machine if there are visible cracks or damage to the unit, the cables or to the grinding/polishing consumables to be used. Symbols on the device These symbols are located on the control panel: A Wear a protective mask B Wear safety goggles TransPol-5... -
Page 10: Getting Started
• During use, TransPol-5 can be carried in a shoulder strap or placed securely on a plane surface. The operator can also place the carrying case up to 3 meters from the work place and switch TransPol-5 on and off on the device handle. -
Page 11: Transpol-5 - Overview
3 Getting started TransPol-5 - overview TransPol-5 A Battery pack with connection for charger B Battery charger C Shoulder strap D Carrying handle E Type plate - on the back of the unit F Control panel G Spanners (20/24 mm, 10 mm) - Page 12 3 Getting started A Motor unit plugged into socket in TransPol-5 compartment Control panel A On/Off switch and speed regulator B Function buttons C Status indicators TransPol-5...
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Page 13: Control Panel
(supplied with new grinding discs) G Storage for new polishing cloths (supplied with new polishing cloths) Note Keep used polishing cloths and grinding discs apart to avoid cross contamination during storage. 3.2.1 Control panel A On/Off button and speed regulator TransPol-5... -
Page 14: Accessories And Consumables
• Package the unit securely before transportation. Insufficient packaging could cause damage to the unit and will void the warranty. Contact Struers Service. • We recommend that you use the original packaging and fittings. -
Page 15: Transport
You can transport the unit and spare battery packs as “Carry- on Baggage”. Note There may be restrictions for treating the TransPol-5 spray bottles with liquid cleaning agents and consumables as carry-on baggage. Checked baggage You can transport the unit as “Checked Baggage”. -
Page 16: Storage
Carrying the equipment Make sure that the motor unit and the handles are securely in place in the transport brackets before you carry TransPol-5. Storage Note We recommend that you keep all original packaging and fittings for future use. -
Page 17: Installation
Optional accessories may be included in the packing box. The packing box contains the following items: Pcs. Description TransPol-5 Battery charger Battery pack Motor unit with reduction gear and 3 m connection cable Straight handle with holder for flapper wheel... -
Page 18: Power Supply
Brown Line (live) Blue Neutral The North American NEMA 5-15P plug The 2-pin plug (North American NEMA 5-15P) is for use on single-phase electrical power connections. The leads must be connected as follows: Green Earth (ground) Black Line (live) TransPol-5... -
Page 19: Connecting The Battery Charger
Connect the battery charger to the battery pack. Connect the battery charger to the electrical power supply. The LED turns green when charging is complete. Note If you need to check the battery level, connect the battery to the charger or the machine. TransPol-5... -
Page 20: Noise
Manual preparation may cause vibrations in hand and arm. To lower the vibration, decrease the pressure or use a vibration-reducing glove. • Limit grinding operations to a maximum of 10 minutes. Wait for 5 minutes before continuing grinding. Operate the device CAUTION Do not use the machine with non-compatible accessories, battery or consumables. TransPol-5... -
Page 21: Preparing The Device For Operation
Make sure that the cable to the motor unit is long enough to allow for safe operation. • Make sure that the correct handle is mounted. If you have to change the handle, switch off the machine. Overload indicator TransPol-5... -
Page 22: Coarse Grinding
Maximum speed is recommended for coarse grinding with flapper wheel. Grinding and fine grinding Note Grinding is usually carried out in 4 steps: grit 60, grit, 120, grit 240, and grit 500. CAUTION Before you mount or change grinding paper, switch off the machine. TransPol-5... -
Page 23: Polishing
Before you mount or change a polishing cloth, switch off the machine. Mount the polishing cloth on the rubber disc: remove the cover paper and press the polishing cloth into place on the rubber disc. Apply Diamond Paste or Diamond Spray on the cloth. TransPol-5... -
Page 24: Maintenance And Service
Clean all accessible surfaces with a soft, damp cloth. • Remove the handle and wipe the handle and the thread with a soft, slightly damp cloth. Make sure that you do not to remove the reduction gear from the motor unit. TransPol-5... -
Page 25: Spare Parts
If you have technical questions or when you order spare parts, state serial number and voltage/frequency. The serial number and the voltage are stated on the type plate of the machine. For further information, or to check the availability of spare parts, contact Struers Service. Contact information is available on Struers.com. -
Page 26: Disposal
Contact your local authorities for information on the correct method of disposal in accordance with national legislation. For disposal of consumables and recirculation fluid, follow local regulations. Technical data Technical data - TransPol-5 Subject Specifications Safety standards See the Declaration of Conformity... -
Page 27: Noise And Vibration Levels
During preparation Vibration value 10.5 m/s Measurement: 8 m/s K value=2.5 m/s Diagrams If you wish to view specific information in detail, see the online version of this manual. 8.3.1 Diagrams - TransPol-5 TransPol-5 Title TransPol-5, Block diagram 15973050 A TransPol-5... - Page 28 8 Technical data 15973050 A TransPol-5...
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Page 29: Legal And Regulatory Information
Responsibility of the manufacturer The following restrictions should be observed, as violation of the restrictions may cause cancellation of Struers legal obligations. The manufacturer assumes no responsibility for errors in the text and/or illustrations in this manual. The information in this manual is subject to change without notice. The manual may mention accessories or parts not included in the supplied version of the equipment. -
Page 31: Declaration Of Conformity
Based on: 15977902 B Declaration of Conformity Manufacturer Struers ApS • Pederstrupvej 84 • DK-2750 Ballerup • Denmark Name TransPol-5 Model Function Non-destructive testing (NDT) equipment. Portable Metallographic grinding and polish equipment 0-20,000 rpm, exchangeable battery pack, 30 VDC or 100-240 VAC (50-60 Hz) charger, and accessories for grinding and polishing, discs, flapper wheels are included. - Page 32 Tõlked leiate aadressilt Katso käännökset osoitteesta Pour les traductions, voir Za prijevode idite na A fordítások itt érhetők el Per le traduzioni consultare www.struers.com/Library 翻 訳 については、 Vertimai patalpinti Tulkojumus skatīt Voor vertalingen zie For oversettelser se Aby znaleźć tłumaczenia, sprawdź...
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