Related Manuals for Rendamax R600 EVO
Summary of Contents for Rendamax R600 EVO
- Page 1 Operation and Installation manual for authorized technicians only R600 EVO 06/2023 420011323300 - Rev. 00 -...
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Page 3: Table Of Contents
Contents General Regulations......6 Operating instructions ....36 Application ........6 Controls ......... 36 Norms and regulations ....6 Display / Programming ....37 Informations for installer and Overview of main functions ..39 maintenance service ..... 7 Data Plate ........8 Maintenance ........ -
Page 4: General Regulations
General Regulations General Regulations Application Norms and regulations This documentation contains impor- This boiler is CE approved and applies • EN 60335-2-102: 2016 Household tant information, which is a base for to the following European standards: and similar appliances - Safety safe and reliable installation, com- - Part 2-102: Particular require- missioning and operation of the... -
Page 5: Informations For Installer And Maintenance Service
General Regulations Informations for installer and maintenance service The use of the appliance for Information for the User purposes other than those Inform the user on the mode of op- This product conforms to specified is strictly forbidden. eration of the system. Directive The manufacturer cannot be held Specifically deliver to the user the... -
Page 6: Data Plate
Electrical data 0000000KE000000000000 Operating principle through the heat exchanger and The LMS14 control unit can control The R600 EVO is a fully modulating leave the boiler at the bottom into the boiler operation based on: boiler. the chimney connection. • Boiler control... -
Page 7: Construction
Construction Construction Layout of the boiler Layout of boiler The R600 EVO boiler consists of the Side panel Burner/1st heat exchanger assembly following main components: Front panel 2nd/3rd heat exchanger assembly Adjustable feet Syphon Wheel Ignition and ionisation electrodes Control panel (below cover) -
Page 8: Technical Data
Technical data Technical data R600 EVO Measure unit R601 R602 R603 142,3/31,3 190,4/42,0 237,6/47,0 Nominal heat output at 80/60°C max/min 151,2/35,4 202,3/47,4 252,3/53,4 Nominal heat output at 40/30°C max/min 145,0/32,2 194,0/43,1 242,0/48,4 Nominal heat input Hi max/min Efficiency at 80/60°C... - Page 9 Technical data R600 EVO Measure unit R604 R605 R606 R607 Nominal heat output at 80/60°C max/min 285,7/56,5 381,3/75,2 476,7/94,6 540,2/120,0 303,3/64,2 404,3/85,6 505,2/106,9 572,8/135,1 Nominal heat output at 40/30°C max/min 291,0/58,2 388,0/77,6 485,0/97,0 550,0/122,2 Nominal heat input Hi max/min Efficiency at 80/60°C...
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Page 10: Product Information E.r.p
Technical data Product information E.r.P. Product information about the directive 2009/125/EG and regulation (EU) 813/2013 R600 EVO Icon Unit R601 R602 R603 R604 R605 Condensing boiler Low-temperature boiler B1 boiler Cogeneration space heater Combination heater ErP Heating Rated heat boiler... -
Page 11: Dimensions
Technical data Dimensions R600 EVO - Models: R601 - R602 - R603 R600 EVO model R601 R602 R603 R604 R605 R606 R607 L1 [mm] 1349 1499 1649 1348 1496 1646 1769 L2 [mm] 1165 1315 1465 1152 1302 1452 1602 A [mm] �130... -
Page 12: Extent Of Delivery
2 zones. • Speed controlled pump. • Safety valve, manometer and The above accessories are specially designed for the R600 EVO boiler deaerator (3 and 6 bar). • 2x max. water pressure switch and therewith easy to install (plug and play). -
Page 13: Installation
Installation Installation Boiler transport Boiler transport The R600 EVO boiler will be supplied as a complete unit being fully as- sembled and pre-tested. The maxi- mum width is 466 mm for models 150-250 and 746 mm for models 300-570, which makes it possible to transport all models through a normal door in one piece. -
Page 14: Disassemble The Casing
Installation Disassemble the casing Disassemble the casing Disassemble the casing before trans- porting the boiler. Disassembling the casing is done according the fol- lowing steps. For re-assembly of the casing the same steps have to be taken but reversed. Starting with the top casing. Make sure the earth cable and screws are re-assembled as they ensure a safe operating condition! - Page 15 Installation Disassemble the casing EN - Operation and Installation manual...
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Page 16: Warnings Before Installation
Installation Warnings before installation Boiler installation Installation, first ignition, maintenance and boiler repair, must be performed by qualified persons, according to the national installation provisions and any requirements of the local authorities and public health agencies. Before installing the appliance •... -
Page 17: Connecting The Boiler
Installation Connecting the boiler Connecting the boiler connection (6) is the high tempera- This chapter will explain how to ture return. make all connections to the boiler The (optional) accessory kit with with regard to: safety valve, manometer and deaer- •... -
Page 18: Air/Flue Gas System
Nominal heat Nominal heat Flue gas Flue gas permissible type output input Level temperature quantity flue connection resistance °C R600 EVO R601 142.3 31.3 145.0 32.2 150 ± 1 53.7 12.8 R602 190.4 42.0 194.0 43.1 150 ± 1 71.9 17.1... - Page 19 Legend: 1. Gas Connection 2. Electrical connection 3. Air intake connection 4. Flue gas connection R600 EVO - R600 EVO - Models: R604 - R605 - R606 - R607 Models: R601 - R602 - R603 EN - Operation and Installation manual...
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Page 20: Dimensioning Single
Installation Dimensioning single Dimensioning Calculation base: The flue gas system has to be desi- Total connection length in boiler room ≤ 1.5 m; 1x gned and calculated to guarantee that the correct materials are used 87°-bend and that the boiler can work cor- Maximum permissible lenght (m) of flue gas system rectly. -
Page 21: Installation Variants For Individual Boilers
Installation Installation variants for individual boilers The flue gas and suction air Specially developed Ambient combustion air ducts via the roof terminal, equipment, for connection Flue gas duct into the must be in the same square to certified air-/waste gas B23P chimney, aspiration of air area. -
Page 22: Electrical Connections
Installation Electrical connections Electrical connection The electrical connection must be made by an authorized installer in accordance with the applicable na- tional and local standards and regu- lations. For the power supply it’s necessary to use a mains isolator switch with a contact opening of at least 3 mm within the boiler room. -
Page 23: Wiring Diagram - Boiler
Installation Wiring diagram - Boiler Electrical connections connections Description Power supply boiler L1 / L2 / L3 / 230VAC +10% -15% N / PE 50Hz 16A QX2 Alarm, free programmable 230VAC +10% -15% 10 (N) 5mA...1A, cos φ>0,8 l ≤ 120 m ϕ=1,5 mm² QX3 DHW pump 230VAC +10% -15% 12 (N) - Page 24 Installation Wiring diagram - Boiler...
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Page 25: Commissioning
Water quality (refer to tab. 1 and 2) * R600 EVO is allowed to run 0,5 bar with maximum dT20K with a special parameter setting. The system should be filled with wa- The parameters have to be changed only by an authorised specialist. -
Page 26: Neutralisation Systems
Commissioning Neutralisation systems General Neutralisation systems Condensate, created by the boiler The neutralisation systems can be placed in the bottom section of the should be drained into the public boiler. draining system. The condensate pH is between 3.0 and 3.5. National The delivery of the system contains the following components: and/or local regulations have to be... -
Page 27: Gas Supply
Commissioning Gas supply Flue and air intake connections Condensate connection Flue and air intake connections Gas supply Check whether the flue and air in- Check the gas supply connection to take systems are made according to the boiler for tightness. If any leak- the national and local regulations. -
Page 28: Prepare Boiler For First Startup
Commissioning Prepare boiler for first startup Legend: On/off switch Return (ESC) Room temperature control Confirmation (OK) Manual mode Chimney sweeper mode Info mode Reset button Operation mode heating zone(s) Display Operation mode DHW Initial procedures Preparation for first startup To guarantee safety and the correct operation of the appliance, the boil- •... -
Page 29: Combustion Analysis
Commissioning Combustion analysis Combustion check at full load Combustion check at minimum load Combustion settings max. load Start the boiler in controller stop Switch the boiler to minimum load for natural gas G20 / G25 mode and go to 50% load. Now the (0%). -
Page 30: Check Gas Valve
An indication of the actual flow rate can be found with the following cal- culation (see table below for nomi- nal data): qactual = √(Δpmeasured / Δpnominal) * qnominal [m Water flow data R600 EVO R601 R602 R603 R604 R605... -
Page 31: Check Functionality Of Safety Devices
Commissioning Check functionality of safety devices Check functionality of safety devices All safety devices have to be checked on good functioning. Safety devices on a standard boiler are a water flow temperature sen- sor, water return temperature sen- sor, fluegas temperature sensor and ionisation electrode. -
Page 32: Gas Tightness Check
Commissioning Gas tightness check Boiler shut down Gas tightness check Check the gas tightness of all sealed connections with an approved soap or electronic gas analyzer, for exam- ple: • Test points (6); • Bolt connections; • Gaskets of mixing system, etc. Boiler shut down When the boiler will not be used for longer periods, shut down the boiler... -
Page 33: Commissioning Protocol
Commissioning Commissioning protocol Commissioning Protocol R600 EVO Project Boiler type Project Serial number Address Year City Nominal load (Hi) [kW] Date Nominal output (Hi) [kW] Engineer System □ Water pressure [bar] Roof top □ Water pH Ground floor Installation: □... -
Page 34: Operating Instructions
Operating instructions Operating instructions Controls Legend: On/off switch Return (ESC) Room temperature control Confirmation (OK) Manual mode Chimney sweeper mode Info mode Reset button Operation mode heating zone(s) Display Operation mode DHW Operation mode DHW (M) Confirmation (OK) (D) Deaeration mode (E) For switching on the DHW operation Return (ESC) (B) By pressing the manual mode but-... -
Page 35: Display / Programming
Operating instructions Display / Programming DHW mode selection DHW mode selection Heating operation mode selection Heating operation mode selection (Controller Stopp mode when (Controller Stopp mode when pressing > 3 sec.) pressing > 3 sec.) Display Display Info button Info button Quit menu Confirm Confirm... - Page 36 Operating instructions = confirmation = cancel, Overview of main functions return to main menu Action Procedure Display / Function Button Set room temperature Zone 1 and zone 2 Comfort setpoint with blinking temperature Actuate wheel left/right Blinking temperature in 0,5 °C steps from 10 to 30 °C Turn wheel Confirm with OK button Comfort setpoint saved...
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Page 37: Overview Of Main Functions
Operating instructions Overview of main functions Operation by manual Press button 1x Manual mode on (spanner symbol appears) setpoint - Haeting by fixed setpoint (factory setting = 60 °C) Change factory setting Press button boiler temperature 301: Manual mode Press button blinking temperature Turn wheel -/+ set value... -
Page 38: Maintenance
Maintenance Maintenance Checklist Replacing the electrodes Maintenance of the boiler should be • Replace the ignition and ionisa- carried out by authorized personnel tion electrodes; only. • Clean the condens tray; • Clean and refill the syphon; In order to ensure continued good •... -
Page 39: Cleaning The Condens Tray
Maintenance Cleaning the condens tray Cleaning and refilling the syphon Cleaning the condens tray • Remove the cover on the con- dens tray (1); • Clean the tray; • Close the condens tray; Cleaning and refilling the syphon • Remove the syphon (3) from the condensate connection(2);... -
Page 40: Cleaning The Dirt Collector
Maintenance Cleaning the dirt collector Inspection of combustion chamber Cleaning the dirt collector • Remove the syphon from the con- densate connection; • Remove the cap (5) from the dirt collector on the bottom of the sy- phon (4); • Clean it with plenty fresh water;... -
Page 41: Water Physical And Chemical Check
Maintenance Water physical and chemical check Gas and water quality Safety devices Check physical and chemical water Combustion analysis Check the combustion at full load After some weeks of operation, and minimum load, correct the set- check the main physicals and chemi- tings if necessary. -
Page 42: Maintenance Protocol
Maintenance Maintenance Protocol Maintenance Protocol R600 EVO Project Boiler type Project Serial number Address Year City Nominal load (Hi) [kW] Date Nominal output (Hi) [kW] Engineer System Water pressure [bar] Water pH Water hardness [°dH] Water chloride [mg/l] Water ΔT full load [°C]... -
Page 43: Lockouts
Lockouts Lockouts In case of a lockout, a warning sym- DESCRIPTION OF ER- ERR. CAUSE bol ( ) and a flashing error code CODE appears on the display. The cause of Outside sensor fault (B9) (room model, a fault should first be determined Outside sensor fault plant frost protection, sensor value not and eliminated before the boiler is... - Page 44 Lockouts ERR. DESCRIPTION OF ERROR CAUSE CODE Interlock, input interrupted Gas pressure switch safety shut- down Gas pressure switch is open Repetition error counter exceeded Safety time for establishment of Safety time for establishment of fla- flame exceeded me exceeded False polarity of the 230V power sup- BMU fault internal Parameterization error...
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Page 45: Sensor Values
Sensor values Sensor values NTC 10kΩ temperature sensor The diagrams show the sensor val- (flow, return, flue gas, DHW and header sensor) ues for all boiler sensors and op- tional sensors available in accessory 60000 kits. The diagrams contain average values, as all sensors are liable to 55000 tolerances. -
Page 46: Declaration Of Conformity
Declaration of Conformity Declaration of conformity Declaration of conformity We, Elco BV, Hamstraat 76, 6465 AG Kerkrade (NL), declares under our responsibility that the product R601 EVO, R602 EVO, R603 EVO, R604 EVO, R605 EVO, R606 EVO, R607 EVO R601 EVO IP, R602 EVO IP, R603 EVO IP, R604 EVO IP, R605 EVO IP, R606 EVO IP, R607 EVO IP is in conformity with the following standards: EU Gas appliance Regulation... - Page 48 ELCO BV Service: NL - 6465 AG Kerkrade www. elco net...