Page 1: Table Of Contents
HC200 Conveyors Installation & Maintenance Instructions Contents Warnings Tools Installation Maintenance QC Conveyors 4057 Clough Woods Dr. Recomended Spare Parts Batavia, OH 45103 USA Troubleshooting Exploded Views +1 (513) 753-6000 Warranty Information Service Record qcconveyors.com...
Page 2: Warnings
Warnings When used improperly, conveyor Lock out power before servicing Do not use with guards removed Read this manual before operat- rollers can pinch or maim conveyor Any modifications will nullify BISSC Certification DANGER WARNING WARNING WARNING Climbing, sitting, walking or riding Exposed moving parts can cause Equipment may start without Servicing moving or energized...
Page 3: Tools
Metric allen wrench set (3mm & Torque wrench with flat head 2.5mm) socket (Range 2- 8 Nm) u Optional Tools QC Conveyors bearing removal Ream ø .251 - ø .253 Screw Gun tool (part# 1A0077A) HC200 Conveyors | Installation & Maintenance Instructions...
Page 4: Installation
Before opening the shipment, visually inspect the outside of the crate/box for shipping damage. Carefully unpack the crate/box, inspecting for component damage which may have occurred inside the packing materials. Contact the carrier and QC Conveyors regarding any damage that may have occurred during shipment. Check the contents of your shipment against the supplied packing slip and inform QC Conveyors of any discrepancies.
Page 5 Stand / Mount Installation u Stainless Steel Stands with Leveling Feet Loosen (do not remove) Place mounting clamps with Tighten screws. Place mounting clamps with screws on stand mounting three screws as close to ends two screws near middle of clamps.
Page 6 u Adjusting Leveling Feet Use a large adjustable wrench Rotate the welded nut until Retighten hex nut to secure it Check with bubble level along to loosen hex nut. desired height is achieved. in position. length of conveyor to ensure conveyor is level.
Page 7 Side / Guide Installation u Installing Fixed Side Rails Slide side rail onto spacers Insert pins through holes at in frame. each end of side, through brackets and into frame. Finalizing Installation u Checking Belt for Neutral Check neutral mark in Belt should be run, and al- between belt and bearing lowed to make several revolu-...
Page 8: Maintenance
Due to the diversity of materials and applications, the information given on this page represents only a general guideline. The cleaning process should be individually optimized to follow your facility’s guidelines and standards. QC Conveyors recommends following chemical manufacturers specifications, limitations and recommendations in regards to dry time, materials the solution can be applied to and method of application.
Page 9 u Tail End Removal For Cleaning u Tail End Replacement After Cleaning Remove pins holding tail as- Slide tail assembly out of Slide tail pulley assembly into Re-insert both pins holding sembly to frame. frame. frame. tail pulley to frame. u Drive End Removal For Cleaning u Drive End Replacement After Cleaning >...
Page 10 Belt Tracking For best results, make adjustments to only one side. > u Belt Tracking at Tail End Pull both pins in tail assembly. Flip tail assembly into disen- While holding a 10mm Lower tail assembly back into gaged position. wrench on nut under frame, engaged position.
Page 11 Belt Change u Removal of Existing Belt Pull both pins from bearing Flip tail assembly into disen- Remove pins in stand bracket Flip angle brace down. housing in tail assembly. (One gaged position. at angle brace on opposite in each side) side of drive.
Page 12 u Installation of New Belt Slide new belt onto conveyor. Flip stand brackets back up Insert pins through flip-up Insert pins into side of stand (Ensure belt is clear of all to engage brackets on frame. stand brackets and into bracket on legs.
Page 13 Belt Tensioning u Belt Tension at Tail End Check neutral position (page 7) before adding or removing tension. Remove pins from both bear- Lift tail into disengaged While holding a 10mm Flip tail back down into the ing housings at tail end. position.
Page 14 Bearing & Pulley Replacement u Drive Pulley & Bearing Assembly Replacement It is recommended that the belt be removed. (Follow steps for correct belt in belt change section of this manual) > Drive package will need to be removed. > Remove pin from bearing Slide drive pulley assembly Loosen clamping screws on...
Page 15 u Tail Pulley & Bearing Assembly Replacement > It is recommended that the belt be removed. (Follow steps for correct belt in belt change section of this manual) Remove pins holding tail as- Slide tail assembly out of Loosen clamping screws in Loosen both hex head screws sembly to frame.
Page 16: Recomended Spare Parts
u Tail Pulley & Bearing Assembly Replacement (continued) Ensure v-guide in frame Tighten clamping screws Re-insert both pins hold- is aligned with v-guide in both bearing housings. ing tail pulley to frame. in pulley. (2.5 Nm - 22 in/lbs.) Re-install belt. (Follow steps in belt change section of this manual) >...
Page 17: Troubleshooting
Contact factory to discuss belt application If you are unable to remedy the problem with these corrective actions, please contact QC Conveyors Customer Service at +1 (513) 753-6000. Failure to correct the problem may lead to abnormal use of the conveyor, thereby voiding the warranty.
Page 18: Exploded Views
Exploded Views / BoM’s u HC200 Conveyor Description Part # ASSY IDLER HE1-2505-00 ASSY TAIL FLIP UP HEA-2500-WW ASSY DRIVER LEFT HAND OUTPUT HEA-2502-WW ASSY DRIVER RIGHT HAND OUTPUT HEA-2504-WW ASSY SLIDER BED FRAME HEA-2511-WW-LLL.LL ASSY SLIDER BED FRAME DRIVE END HEA-2521-WW-LLL.LL ASSY SLIDER BED FRAME TAIL END HEA-2522-WW-LLL.LL...
Page 19 u HC200 Conveyor With Side Rail Hardware Description Part # ASSY IDLER HE1-2505-00 ASSY TAIL FLIP UP HEA-2500-WW ASSY DRIVER LEFT HAND OUTPUT HEA-2502-WW ASSY DRIVER RIGHT HAND OUTPUT HEA-2504-WW ASSY SLIDER BED FRAME WITH RAIL HARDWARE HEA-2530-WW-LLL.LL ASSY SLIDER BED FRAME DRIVE END WITH RAIL HARDWARE HEA-2531-WW-LLL.LL ASSY SLIDER BED FRAME TAIL END WITH RAIL HARDWARE HEA-2532-WW-LLL.LL...
Page 20 u Slider Bed Frame With and Without Side Rail Holes Description Part # FLANGED MOUNTING SPACER HE1-2038-00 MOUNT DRIVE END HEA-2001-00 COVER TENSION WINDOW HEA-2013-00 ACORN NUT STAINLESS STEEL M6 HEA-2014-00 FRAME SLIDER BED DRIVE EXTENSION W/SIDE RAIL HOLES HEA-2080-WW-LLL.LL SCREW HEX HEAD CAP M6 X 1 X 8 SS HHCS-M06X100X008-SS SCREW HEX HEAD CAP M6 X 1 X 10 SS...
Page 21 u Drive End Slider Bed Frame With and Without Side Rail Holes for Extended Frames Description Part # FLANGED MOUNTING SPACER HE1-2038-00 MOUNT DRIVE END HEA-2001-00 ACORN NUT STAINLESS STEEL M6 HEA-2014-00 FRAME SLIDER BED DRIVE EXTENSION W/SIDE RAIL HOLES HEA-2081-WW-LLL.LL SCREW HEX HEAD CAP M6 X 1 X 8 SS HHCS-M06X100X008-SS...
Page 22 u Tail End Slider Bed Frame With and Without Side Rail Holes for Extended Frames Description Part # TIE BAR EXTENDED FRAME HE1-2027-00 FLANGED MOUNTING SPACER HE1-2038-00 COVER TENSION WINDOW HEA-2013-00 ACORN NUT STAINLESS STEEL M6 HEA-2014-00 FRAME SLIDER BED TAIL EXTENSION W/SIDE RAIL HOLES HEA-2082-WW-LLL.LL SCREW HEX HEAD CAP M6 X 1 X 10 SS HHCS-M06X100X010-SS...
Page 23 u Left Hand Driver Output TIGHTEN TO 2.5 Nm (22 IN-LBS) Description Part # NYLON LANYARD 310112-264421-LAYRD BEARING TAIL STAINLESS STEEL HEA-0010-00 BEARING HOUSING DRIVE LH HEA-0090-LH BEARING HOUSING DRIVE RH HEA-0090-RH PULLEY - DRIVER HEA-0140-WW DRIVER CENTER ALIGNMENT BLOCK HEA-2000-00 SPACER - DRIVER HEA-2003-WW...
Page 24 u Right Hand Driver Output TIGHTEN TO 2.5 Nm (22 IN-LBS) Description Part # NYLON LANYARD 310112-264421-LAYRD BEARING TAIL STAINLESS STEEL HEA-0010-00 BEARING HOUSING DRIVE LH HEA-0090-LH BEARING HOUSING DRIVE RH HEA-0090-RH PULLEY - DRIVER HEA-0140-WW DRIVER CENTER ALIGNMENT BLOCK HEA-2000-00 SPACER - DRIVER HEA-2003-WW...
Page 25 u Flip Up Tail TIGHTEN TO 2.5 Nm (22 IN-LBS) Description Part # NYLON LANYARD 310112-264421-LAYRD BEARING HOUSING TAIL LH HEA-0092-LH BEARING HOUSING TAIL RH HEA-0092-RH TAIL SPACER HEA-0139-WW SCREW SHOULDER 8 DIA X 20 SLOTTED M6 HEA-2004-00 SCREW SHOULDER 6 DIA X 4 SLOTTED M5 HEA-2005-00 BUSHING FLANGED NYLON HEA-2006-00...
Page 26 u Underside Idler Description Part # IDLER MOUNT - OUTER JAW HE1-2044-00 IDLER MOUNT - INNER JAW HE1-2045-00 IDLER MOUNT - SPACER HE1-2046-00 ACORN NUT STAINLESS STEEL M6 HEA-2014-00 IDLER - ROLLER HEA-2047-00 SCREW SHOULDER 8 DIA X 16 SLOTTED M6 HEA-2048-00 SCREW HEX HEAD CAP M6 X 1 X 16 SS HHCS-M06X100X016-SS...
Page 27 u Drive Pulley and Tail Pulley Part Not Sold Separately Description Part # BEARING TAIL STAINLESS STEEL HEA-0010-00 PULLEY - DRIVER HEA-0140-WW KEY 4MM SQ X 15MM SS HEA-2026-00 PULLEY - TAIL HEA-0113-WW HC200 Conveyors | Installation & Maintenance Instructions...
Page 28: Warranty Information
Please notify QC Conveyors as soon as any loss or damage is discovered and request the department that handles the lost or damaged goods. You will need to know a complete description of all lost or damaged items. If replacement items are needed, a purchase order made out to QC Conveyors will need to be supplied.
Page 29 Return Policy If, for any reason, an item needs to be returned to QC Conveyors or an in-house order needs to be canceled or revised, the Purchaser is required to adhere to the following series of steps to ensure that the return or cancellation is handled in the proper manner.
Page 30 Manuals, Videos, Replacement Parts Register today to double your warranty to 10 Years QC Conveyors come standard with a 5 Year manufacturer’s warranty, but if you register online we’ll double that to 10 Years, giving you the longest warranty in the conveyor industry.
Page 31: Service Record
Service Record Date Service Performed u Serial Number __________________________________ u Date of Installation __________________________________ MAN-HC-EX-1605 HC200 Conveyors | Installation & Maintenance Instructions...
Page 32 Service Record Date Service Performed u Serial Number __________________________________ u Date of Installation __________________________________ HC200 Conveyors | Installation & Maintenance Instructions MAN-HC200-EX-1902...

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