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4000XL / 4500 / 5000
WIDE BODY SERIES
CADMAN TRAVELLER
OPERATOR'S and PARTS MANUAL
2001 EDITION

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Summary of Contents for Cadman 4000XL WIDE BODY

  • Page 1 4000XL / 4500 / 5000 WIDE BODY SERIES CADMAN TRAVELLER OPERATOR’S and PARTS MANUAL 2001 EDITION...
  • Page 3 (3) years. • The polyethylene hose used on CADMAN TRAVELLERS will be warranted for a period of five (5) years from the date of delivery, on a pro-rata basis. The schedule for the polyethylene hose warranty is as follows:...
  • Page 5: Table Of Contents

    INDEX Introduction ........................• Owner’s Responsibilities • Features Safety Precautions ....................... • General Precautions • Safety Decals ....................• Safety Shields • Stabilizer Legs • Gun Cart ......................• Applicators and Accessories Required Maintenance ....................• Each Use • Daily •...
  • Page 7: Introduction

    OWNERS’ RESPONSIBILITIES Read and understand the instructions in this manual. If you are unclear on any point mentioned in this manual, contact your dealer or Cadman Power Equipment Limited for clarification. Understand the prescribed limits of this machine and operate it within those limits.
  • Page 8: Safety Precautions

    GENERAL PRECAUTIONS Keep the chassis of the machine on firm and level ground. A Cadman Traveller has a high center of gravity. It is essential that it be operated from a stable posi-...
  • Page 9: Safety Decals

    • replacing any decal that is missing • if applicable, include the current safety decal specified by Cadman Power Equipment Ltd. on any component installed during repair Contact Cadman Power Equipment Limited to obtain replacement safety decals. When replacing safety decals reinstall them onto there proper locations.
  • Page 10: Gun Cart

    GUN CART The gun cart assembly of the Cadman Traveller has adjustable rear track widths as well as provisions for adding additional weight to the gun cart frame. The gun cart should be ad- justed to the widest track width that row spacing will allow. This will provide greater stability for the gun cart.
  • Page 11: Required Maintenance

    REQUIRED MAINTENANCE Prevention of mechanical failure is the goal of any good maintenance schedule. Severe service uses such as liquid manure application, municipal and industrial uses, custom slurry ap- plications, etc. require timely, trouble free operation of your equipment. The secret to preventing unwanted down time is to adhere to a maintenance schedule suited to the way you use the equipment.
  • Page 12: Every 250 Hours

    Check for oil level in the indexer gearbox. Check the tire pressure and m aintain from 36-40 PSI. EVERY 250 HOURS OF USE Disassemble, clean, inspect and re-pack the gun cart wheel bearings. Replace any defective components as required. BEFORE STORING Drain the hose.
  • Page 13: Field Preparation And Operating Tips

    FIELD PREPARATION AND OPERATING TIPS If your field width is greater than can be irrigated in one (1) pull but narrower than two (2) pulls, divide the field into two (2) equal width pulls instead of one (1) full width pull and one half width pull.
  • Page 14: When Applying Liquid Manure

    They can usually help you determine an application program that prevents soil nutrient overload due to excess application. Cadman Power Equipment Limited cannot possibly provide up-to-date recommendations with regard to the legal obligations you must deal with in your particular area. However, as a manufacturer of equipment used in nutrient application (liquid manure, milk house run-off, etc.), we feel it necessary to make you aware that the...
  • Page 15: Field Set-Up And Operation

    Low pressure operation can cause indexing problems. The hose indexing sys- tem of your Cadman traveller is set up to properly index the polyethylene hose onto the hose drum under most operating conditions. However, when operating at very low in- let pressures (110 PSI or less), the PE hose can flatten slightly causing the indexing system to appear to be either out of adjustment or not functioning properly.
  • Page 17 Adjust the tongue jack for a level frame position during operation. Release the turntable lock and rotate the upper frame to the desired operating position and re-engage the turntable lock. WRONG CAUTION The upper frame position MUST allow the hose to be pulled out straight from RIGHT the machine.
  • Page 18 Adjust the brake handle position so that a slight amount of brake tension is applied. This tension should be enough to control the hose drum and prevent loosening of the hose on the drum when the tractor stops pulling the hose. Set the track width of the gun cart as wide as possible.
  • Page 19: Start Up Of The Retrieve Cycle

    Insure that the hose coils are stacked tightly together. WARNING Never leave the hand crank on the driveshaft. REMOVE IT IMMEDIATELY after use. 15 Adjust the brake handle to the full “ON” position after insuring that the hose is tight. 16 GRADUAL pressurization of the system may now begin.
  • Page 20 STOP • To check the shut off switches, lift the shut off bar to a vertical position, while manually holding one (1) of the two (2) switches in the depressed position. The engine should shut off as the op- posite switch releases. Re-start the engine and repeat the test for the opposite switch.
  • Page 21: Retrieve Rate Selection

    During the hose retrieve cycle, the compensator THIRD POSITION frame rests against the hose on the drum. As each layer of hose is rewound, the compensator frame moves outward with the hose. This movement causes the pulley cam to rotate a measured amount, allowing the pulley to open slightly.
  • Page 22: Example

    NOTE: The speedometer reads actual hose speed ONLY on the base (1st) layer of hose. If the retrieve rate is set or checked on the second, third, or fourth layer, the desired retrieve rate must be set to the “corrected value” for the layer being loaded.
  • Page 24: Application Charts

    CHART #4 MINUTES REQUIRED TO WATER ONE (1) ACRE PRECIPITATION RATE ( ACRE INCHES ) 0.20" 0.30" 0.40" 0.50" 0.75" 1.00" 1.25" 1.50" 2.00" CHART #5 RETRIEVE RATE ( INCHES PER MINUTE ) MIN. / LANE SPACING ( FEET ) ACRE...
  • Page 25: Parts Section Index

    Parts Section Index Lower Frame........................20-21 Upper Frame and Shielding ....................22-23 Hose Drum and Inlet Elbow ....................24-25 Hose Indexing Assembly ....................26-27 Compensator Frame Assembly ...................28-29 Cart Lift Assembly......................30-31 Hydraulic System........................32-33 Electrical Diagram, Wiring Harness and Switches.............34-35 5.5 HP Engine Assembly ....................36-37 Transmission System ......................38-39 7”...
  • Page 59 USEFUL INFORMATION LENGTH 1 FOOT = 12 Inches 1 METER = 39.37 Inches = 0.3048 Meter = 3.2808 Feet 1 ROD = 198 Inches 1 MILE = 5280 Feet = 16.5 Feet = 1760 Yards = 5.5 Yards = 320 Rods = 5.03 Meters...

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4500 wide body5000 wide body

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