Page 1 OWNER’S MANUAL OWNER’S MANUAL 2019 2019 2019 2019 TRX420FA2 4x4 AT with Power Steering TRX420FA2 4x4 AT with Power Steering FOURTRAX RANCHER FOURTRAX RANCHER Read this manual carefully, it contains important safety information. Minimum recommended operator age: 16 Models sold in and used in California: The removal or modification of evaporative emission-related parts on this OHRV is illegal.
Page 2 This manual should be considered a permanent part of the ATV and should remain with the ATV when it is resold. This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
Page 3 2019 Honda TRX420FA2 4x4 with Power Steering FOURTRAX RANCHER AT OWNER’S MANUAL FOR OFF-ROAD USE ONLY This vehicle is designed and manufactured for off-road use only. It conforms to US EPA Noise Emission regulations, but does not conform to Federal Motor Vehicle Safety Standards or US EPA On Highway Exhaust Emission regulations, and operation on public streets, roads, or highways is illegal.
Page 4 Introduction Congratulations on choosing your Honda ATV. Introduction When you own a Honda, you’re part of a worldwide family of satisfied customers — people who appreciate Honda’s reputation for building quality into every product. Your Honda was designed as a recreational ATV for off-road use by one rider only.
Page 5 Introduction If you have any questions, or if you ever need special service or repairs, remember that your dealer knows your ATV best and is dedicated to your complete satisfaction. Please report any change of address or ownership to your dealer so we will be able to contact you concerning important product information.
Page 6 A Few Words About Safety Your safety, and the safety of others, is very important. And A Few Words About Safety operating this ATV safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual.
Page 7 A Few Words About Safety These signal words mean: You WILL be KILLED or DANGER SERIOUSLY HURT if you don’t follow instructions. You CAN be KILLED or SERIOUSLY WARNING HURT if you don’t follow instructions. You CAN be HURT if you don’t CAUTION follow instructions.
Page 8 Contents These pages give an overview of the contents of your owner’s Contents manual. The first page of each section lists the topics covered in that section. ATV Safety ..................1 Important safety information you should know, plus a look at the safety related labels on your ATV.
Page 9: Table Of Contents
Contents Servicing Your Honda ............103 Why your ATV needs regular maintenance, what you need to know before servicing your Honda, an owner maintenance schedule, and instructions for specific maintenance and adjustment items. Tips ..................195 How to store and transport your ATV and how to be an environmentally responsible rider.
Page 11: Atv Safety
ATV Safety This section presents some of the most important information and ATV Safety recommendations to help you ride your ATV safely. Please take a few moments to read these pages. This section also includes information about the location of safety labels on your ATV. Important Safety Information............
Page 12 Important Safety Information Your ATV can provide many years of service and pleasure if you take responsibility for your own safety and understand the challenges you can meet while riding. There is much that you can do to protect yourself when you ride. You’ll find many helpful recommendations throughout this manual.
Page 13 Important Safety Information Ride Off-road Only Your ATV is designed and manufactured for off-road use only. The tires are not made for pavement, and the ATV does not have turn signals and other features required for use on public roads. If you need to cross a paved or public road, get off and walk your ATV across.
Page 14 Important Safety Information Ride within Your Limits Pushing limits is another major cause of ATV crashes. Never ride beyond your personal abilities or faster than conditions warrant. Remember that alcohol, drugs, fatigue, and inattention can significantly reduce your ability to make good judgments and ride safely.
Page 15 Safety Labels Your ATV comes with a hang tag and several labels containing important safety information. Anyone who rides the vehicle should read and understand this information before riding. The labels should be considered permanent parts of the vehicle. If a label comes off or becomes hard to read, contact your dealer for replacements.
Page 16 Safety Labels WARNING Improper ATV use can result in SEVERE INJURY or DEATH ALWAYS USE NEVER USE NEVER CARRY NEVER USE AN APPROVED ON PUBLIC PASSENGERS WITH DRUGS HELMET AND ROADS OR ALCOHOL PROTECTIVE GEAR NEVER operate: without proper training or instruction at speeds too fast for your skills or the conditions on public roads - a collision can occur with another vehicle...
Page 17 Safety Labels WARNING Overloading this ATV or carrying cargo Improper tire pressure or overloading can improperly can change handling,stability cause loss of control. and braking performance and can lead to an Loss of control can result in severe injury accident. or death.
Page 18 Safety Labels Operating this ATV if you are under the age of 16 increases your chance of severe injury or death. NEVER operate this ATV if you are under age 16. BRAKING INFORMATION With four-wheel drive, operating any brake control causes braking at both the front and rear wheels.
Page 19: Instruments & Controls
Instruments & Controls This section shows the location of all indicators and controls you Instruments & Controls would normally use before or while riding your ATV. The items listed on this page are described in this section. Instructions for other components are presented in other sections of this manual where they will be most useful.
Page 20 Instruments & Controls Controls & Features ..............34 Ignition Switch................. 34 2WD/4WD Select Lever............35 Start Button................36 Engine Stop Switch..............36 Headlight Switch ..............37 Headlight Dimmer Switch ............37 Throttle Lever ................38 Drive Mode Select Switch ............39 Gearshift Switch ..............
Page 21: Operation Component Locations
Operation Component Locations rear brake lever/ headlight dimmer switch parking brake lever headlight switch P/R lever front brake lever throttle lever gearshift start button drive mode select switches switch engine stop switch ignition switch 2WD/4WD select lever Instruments & Controls...
Page 22 Operation Component Locations rear cargo rack front cargo rack rear brake pedal Instruments & Controls...
Page 23 Operation Component Locations flag pole bracket storage compartment trailer hitch Instruments & Controls...
Page 24: Indicators & Displays
Indicators & Displays The indicators and displays on your ATV keep you informed, alert you to possible problems, and make your riding safer and more enjoyable. Refer to the indicators frequently. Their functions are described on the following pages. (1) neutral indicator (5) PS (Electric Power (2) reverse indicator Steering) indicator...
Page 25 Indicators & Displays Lamp Check Initial lamp check: The indicators come on for a few seconds and then go off when you turn the ignition switch to ON (q). The high coolant temperature indicator and PGM-FI indicator will temporarily come back on for a few seconds and then go off after initial lamp check.
Page 26 Indicators & Displays Display Check When the ignition switch is turned on, the multi-function display (1) will temporarily show all the modes and digital segments and initial message. So you can make sure the liquid crystal display is functioning properly. The displays are identified in the table on page 18 with the words: Display Check.
Page 27 Indicators & Displays Neutral indicator Lights when the transmission is in neutral. Lamp Check. Reverse indicator Lights when the transmission is in reverse. Lamp Check. PGM-FI indicator Lights when there is any abnormality in the PGM-FI (Programmed Fuel Injection) system. Should also light for a few seconds and then go off when the ignition switch is turned on.
Page 28 Indicators & Displays Multi-function The display includes the following display functions. Display Check. 4WD indicator Shows when the 4WD drive mode engages (page 23). Gear position Shows the gear position (page 24). indicator Speedometer Shows riding speed. Fuel gauge Shows approximate fuel supply available (page 25).
Page 29 Indicators & Displays Mode button Selects display in the lower parts of multi-function display (page 21). This button also used to change the speed and mileage unit (page 23), adjusts the clock (page 27) and resets tripmeter, maintenance tripmeter and maintenance hour meter (page 32).
Page 30: Multi-Function Display
Indicators & Displays Multi-function Display The multi-function display (1) includes the following functions: 4WD indicator Digital clock Gear position indicator Odometer Maintenance minder Tripmeter Coolant temperature gauge indicator Speedometer Hour meter Fuel gauge Maintenance tripmeter Maintenance hour meter (1) multi-function display (5) maintenance minder (2) 4WD indicator indicator...
Page 31 Indicators & Displays Each time you press the mode button, mode will change as shown in the illustration. Fuel gauge (page 25) Digital clock (page 27) Hour meter (page 31) Odometer (page 28) Maintenance Tripmeter (page 28) tripmeter (page 32) Coolant temperature Maintenance gauge (page 29)
Page 32 Indicators & Displays If there is a fuel warning with your ATV, the display will automatically change to the fuel gauge. If you try to change the display back to ordinary display, it will automatically return to the fuel gauge. If there is a coolant temperature warning with your ATV, the display will automatically change to the coolant temperature gauge.
Page 33: Speed And Mileage Unit Changing
Indicators & Displays Speed and Mileage Unit Changing The speedometer, odometer, tripmeter and maintenance tripmeter show in either “MPH” and “MILE” or “KM/H” and “KM”. To change the speed and mileage unit, press and hold the mode button (1) for more than 5 seconds in odometer (page 28) with the ATV stopped.
Page 34: Gear Position Indicator
Indicators & Displays Gear Position Indicator The gear position indicator (1) shows the gear position when the ignition switch is in the ON (q) position. Automatic shift (AUTO) mode: The indicator displays N for neutral, R for reverse, and D for drive. Manual shift (ESP) mode: The indicator displays N for neutral, R for reverse, and 1 –...
Page 35: Fuel Gauge
Indicators & Displays Fuel Gauge The fuel gauge (1) shows the approximate fuel supply available with fuel mark (2). The fuel tank capacity is: 3.88 US gal (14.7 ℓ) (2) fuel mark (1) fuel gauge Regardless of what mode the display is in, when the fuel level reaches only 1st segment (3), the display will automatically switch to the fuel gauge display.
Page 36 Indicators & Displays When the fuel gauge show E _ _ _ _ _ F (4) and LO FUEL (5) blink 3 times alternately and fuel mark blinks, you should refill the tank as soon as possible. The amount of fuel reserve is approximately: 1.29 US gal (4.9 ℓ) (4) E _ _ _ _ _ F (5) LO FUEL...
Page 37: Digital Clock
Indicators & Displays Digital Clock The digital clock (1) displays hours and minutes with the clock mark (2), when the ignition switch is ON (q). To adjust the time, proceed as follows: 1. Turn the ignition switch ON (q) to display the clock (page 21). 2.
Page 38: Odometer
Indicators & Displays Odometer The odometer (1) registers total distance traveled in mileage while the ignition is ON (q) with the ODO display (2). The odometer locks at 999999 when the read-out exceeds 999999. (1) odometer (2) ODO display Tripmeter The tripmeter (1) shows mileage per trip with the TRIP display (2), while the ignition is ON (q) since you last reset the tripmeter.
Page 39: Coolant Temperature Gauge
Indicators & Displays Coolant Temperature Gauge The coolant temperature gauge (1) with the coolant temperature mark (2) shows the coolant temperature. When coolant temperature is low, the coolant temperature gauge will display “Lo”. (1) coolant temperature gauge (3) high coolant temperature indicator (2) coolant temperature mark If all sections of the coolant temperature gauge and high coolant...
Page 40 Indicators & Displays NOTICE Continuing to ride with an overheated engine can cause serious engine damage. Coolant temperature gauge failure: If the coolant temperature system has an error, the coolant temperature gauge (1) will flash and preferentially appear in the display, and/or high coolant temperature indicator (3) will turn on.
Page 41: Hour Meter
Indicators & Displays Hour meter The hour meter (1) shows accumulated hours while the ignition switch is ON ( I ) with the hour meter mark (2). The hour meter provides accurate service period information for initial and regular maintenance. The hour meter locks at 99999.9 when the read-out exceeds 99999.9.
Page 42: Maintenance Tripmeter & Maintenance Hour Meter
Indicators & Displays Maintenance Tripmeter & Maintenance Hour meter The maintenance tripmeter (1), the maintenance hour meter (2) and maintenance minder indicator (3) inform you when the mileage or operating hours on your ATV approaches and passes the maintenance interval specified on the maintenance schedule (page 110).
Page 43 Indicators & Displays Reset the meters after each scheduled maintenance. To reset the maintenance tripmeter and the maintenance hour meter, press and hold the mode button and turn the ignition switch to ON ( I ). Continue to hold the mode button, the maintenance minder indicator will light up, and after 2 seconds will flash twice, the maintenance minder indicator is reset.
Page 44: Controls & Features
Controls & Features Ignition Switch The ignition switch (1) is used for starting and stopping the engine (page 72). Insert the key and turn it to the right for the ON (q) position. The ignition switch is also used to reset the maintenance tripmeter and the maintenance hour meter (page 33).
Page 45: 2Wd/4Wd Select Lever
Controls & Features 2WD/4WD Select Lever Your ATV is equipped with a 2WD/4WD select lever (1), which permits a choice between the “2WD” and “4WD” drive modes. Select a drive mode that’s suitable for your riding. Keep both hands on the handlebar while machine is in motion and come to a complete stop before using the 2WD/4WD select lever.
Page 46: Start Button
Controls & Features Start Button LEFT HANDLEBAR (1) start button o START r OFF (2) engine stop switch e RUN The start button (1) is used for starting the engine. Pushing the button in starts the engine. See Starting Procedure, page 74. When the start button is pushed, the starter motor will crank the engine.
Page 47: Headlight Switch
Controls & Features Headlight Switch LEFT HANDLEBAR (1) headlight switch y ON t OFF (2) headlight dimmer switch u HI i LO The headlight switch (1) is used to turn the headlights ON (y) or OFF (t). To operate, turn the switch to ON (y) or OFF (t). Headlight Dimmer Switch The headlight dimmer switch (2) is used to change between the high and low beams of the headlight.
Page 48: Throttle Lever
Controls & Features Throttle Lever RIGHT HANDLEBAR (1) throttle lever (A) to open the throttle The throttle controls engine rpm (speed). To increase engine rpm, press the throttle lever (1) with your thumb. To reduce engine rpm, release pressure on the throttle lever. The throttle will automatically return to the closed position (engine idle) when you remove your thumb.
Page 49: Drive Mode Select Switch
Controls & Features Drive Mode Select Switch The drive mode select switch (1) has two positions, AUTO (automatic shift mode) and ESP (manual shift mode). See Shifting Gears page 79. RIGHT HANDLEBAR (1) drive mode select switch Instruments & Controls...
Page 50: Gearshift Switch
Controls & Features Gearshift Switch AUTO (automatic shift mode): These gearshift switches [upshift switch (1) and downshift switch (2)] are used to select the drive (D), neutral (N) and reverse (R). See Shifting Gears, page 78 and Riding in Reverse, page 84. ESP (manual shift mode): These gearshift switches are used to select the next higher or lower gear in the transmission.
Page 51: Front Brake Lever
Controls & Features Front Brake Lever The front brake lever is used to slow or stop your ATV. To operate, pull the lever. For information on braking techniques, see page 87. Rear Brake Lever/Parking Brake Lever The rear brake lever/parking brake lever is used to slow or stop your ATV.
Page 52: Parking Brake/Reverse Lever (P/R Lever)
Controls & Features Parking Brake/Reverse Lever (P/R Lever) LEFT HANDLEBAR (1) P/R lever (2) rear brake lever/parking brake lever The P/R lever (1) on the rear brake lever/parking brake lever (2) is used to apply the parking brake or to shift the transmission into reverse.
Page 53 Controls & Features To apply the parking brake: Bring the vehicle to a complete stop, make sure the transmission is in neutral. Squeeze the rear brake lever/parking brake lever (1), then rotate the P/R lever (2) clockwise until it engages the slot on the rear brake lever/parking brake lever bracket.
Page 54: Flag Pole Bracket
Controls & Features Flag Pole Bracket RIGHT REAR (1) flag pole bracket Flag poles are optional equipment available from your dealer. To mount a pole in the bracket (1), follow the instructions that come with the flag pole kit. Flag poles are required in some riding areas. Check local regulations before riding.
Page 55: Trailer Hitch
Controls & Features Trailer Hitch REAR (1) trailer hitch (2) ball The trailer hitch (1) is located on the rear axle housing. To use the hitch, you’ll need a proper size ball (2) as specified by the trailer manufacturer. To attach the ball and properly hook up a trailer, follow the trailer manufacturer’s instructions.
Page 56: Storage Compartment
Controls & Features Storage Compartment The storage compartment (1) is located below the rear cargo rack (2). To open the compartment, unhook the rubber strap (3). Be careful not to flood this area when washing your ATV. REAR (1) storage compartment (2) rear cargo rack (3) rubber strap Instruments &...
Page 57: Eps (Electric Power Steering)
Controls & Features EPS (Electric Power Steering) This ATV is equipped with an electronically controlled, electric- power-assisted steering system. While the engine is running, the EPS (Electric Power Steering) system provides power from the electric motor, which helps you to turn the ATV’s handlebar more easily.
Page 58 Instruments & Controls...
Page 59: Before Riding
Before Riding Before each ride, you need to make sure you and your Honda are Before Riding both ready to ride. To help get you prepared, this section discusses how to evaluate your riding readiness, what items you should check on your ATV, and adjustments to make for your comfort, convenience, or safety.
Page 60: Are You Ready To Ride
Are You Ready to Ride? Before you ride your ATV for the first time, we urge you to: • Read this owner’s manual and the labels on your ATV carefully. • Make sure you understand all the safety messages. • Know how to operate all the controls. Before each ride, be sure: •...
Page 61 Are You Ready to Ride? An open-face helmet offers some protection, but a full-face helmet offers more. Regardless of the style, look for a DOT (Department of Transportation) sticker on any helmet you buy. Always wear a face shield or goggles to protect your eyes and help your vision. WARNING WARNING Operating this ATV without wearing an...
Page 62: Rider Training
Are You Ready to Ride? Rider Training Developing your riding skills is an on-going process. Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles. Practice riding the ATV in a safe area to build your skills.
Page 63: Age Recommendation
Are You Ready to Ride? Age Recommendation The minimum recommended age for this ATV model is 16. For safety, never let children under 16 years old operate this vehicle. WARNING WARNING A child using an ATV that is not recommended for their age could lose vehicle control while riding, resulting in severe injury or death.
Page 64: No Alcohol Or Drugs
Are You Ready to Ride? No Alcohol or Drugs Alcohol, drugs and ATVs don’t mix. Even a small amount of alcohol can impair your ability to operate an ATV safely. Likewise, drugs — even if prescribed by a physician — can be dangerous while operating an ATV.
Page 65: Is Your Atv Ready To Ride
Is Your ATV Ready to Ride? Before each ride, it’s important to inspect your ATV and make sure any problem you find is corrected. A pre-ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience.
Page 66 Is Your ATV Ready to Ride? Fuel Check the level and add fuel (page 124) if needed. Also make sure the fuel fill cap is securely fastened. Check for leaks. Tires Use a gauge to check the air pressure. Adjust if needed.
Page 67 Is Your ATV Ready to Ride? Cable Check the cable housings for wear. Check the fittings for looseness. Replace or tighten as needed. Lights Make sure the headlight, brake light and taillight are working properly. If you are carrying cargo, also check the following: Loading Limits Make sure you do not exceed the load limits (page 60).
Page 68 Is Your ATV Ready to Ride? Headlight and Check for proper function (page 37). Headlight Dimmer Switch Engine Stop Switch Check for proper function (page 36). Steering Check that the wheels turn properly as you steer the handlebar. Move the handlebar right and left and check that there is no excessive backlash.
Page 69: Load Limits & Guidelines
Load Limits & Guidelines Your Honda was designed as a rider-only ATV. It was not designed to carry a passenger. It can carry cargo on the cargo racks, however, carrying cargo anywhere else or carrying a passenger could interfere with your balance and control of the ATV. In addition, exceeding the weight limits or carrying an unbalanced load can seriously affect your ATV’s handling, braking and stability.
Page 70: Load Limits
Load Limits & Guidelines Load Limits Following are the load limits for your ATV: There are limits to how much weight can be carried on your ATV and be pulled in a trailer. The following load limits apply to standard equipment only. Modifying your ATV, using non-standard equipment, or riding on terrain that is not flat and smooth could further reduce these limits.
Page 71: Loading Guidelines
Load Limits & Guidelines Loading Guidelines Carrying cargo or pulling a trailer will affect how your ATV handles and greatly reduce its ability in accelerating, braking and making turns and other maneuvers. Be sure to observe the weight limits and follow these guidelines: •...
Page 72: Accessories & Modifications
Accessories & Modifications Modifying your ATV or using non-Honda accessories can make your ATV unsafe. Before you consider making any modifications or adding an accessory, be sure to read the following information. WARNING WARNING Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Page 73: Modifications
Accessories & Modifications Modifications We strongly advise you not to remove any original equipment or modify your ATV in any way that would change its design or operation. Such changes could seriously impair your ATV’s handling, stability, and braking, making it unsafe to ride. We also advise you not to make any modifications or remove any equipment (such as the USDA qualified spark arrester or emission control system components) that would make your ATV illegal in...
Page 74 Before Riding...
Page 75: Basic Operation & Riding
Basic Operation & Riding This section gives basic riding instructions, including how to start and Basic Operation & Riding stop your engine, and how to use the throttle and brakes. It also provides important information on riding with cargo. To protect your new engine and enjoy optimum performance and service life, refer to Break-in Guidelines (page 239).
Page 76 Basic Operation & Riding Riding in Reverse ................ 84 Braking..................86 Riding Your ATV................. 88 Making Turns ................88 Skidding or Sliding..............90 Riding Up Hills ................. 91 Riding Down Hills ..............95 Crossing or Turning on Hills or Slopes ........96 Riding Over Obstacles ..............
Page 77: Safe Riding Precautions
Safe Riding Precautions Before riding your ATV for the first time, please review the ATV Safety section beginning on page 1, and the Before Riding section beginning on page 49. Even if you have ridden other ATVs, take time to become familiar with how this ATV works and handles.
Page 78: Keep Hands And Feet On Controls
Safe Riding Precautions You should never ride your ATV on public streets, roads or highways, even if they are not paved. Drivers of street vehicles may have difficulty seeing and avoiding you, which could lead to a collision. In many states it is illegal to operate ATVs on public streets, roads and highways.
Page 79: Control Speed
Safe Riding Precautions (1) footpeg Control Speed Riding at excessive speed increases the chance of a crash. In choosing a proper speed, you need to consider the capability of your vehicle, the terrain, visibility and other operating conditions, plus your own skills and experience. WARNING WARNING Operating this ATV at excessive speeds...
Page 80: Use Care On Unfamiliar Or Rough Terrain
Safe Riding Precautions Use Care on Unfamiliar or Rough Terrain Before riding in a new area, always check the terrain thoroughly. Don’t ride fast on unfamiliar terrain or when visibility is limited. (It’s sometimes difficult to see obstructions like hidden rocks, bumps, or holes in time to react.) WARNING WARNING...
Page 81: Do Not Perform Stunts
Safe Riding Precautions Never ride past the limit of visibility. Maintain a safe distance between your ATV and other off-road vehicles. Always exercise caution, and use extra care on rough, slippery and loose terrain. WARNING WARNING Failure to use extra care when operating on excessively rough, slippery or loose terrain could cause loss of traction or vehicle control, which could result in a crash, including an...
Page 82: Starting & Stopping The Engine
Starting & Stopping the Engine Always follow the proper starting procedure described below. For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your ATV’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.
Page 83: Preparation
Starting & Stopping the Engine Preparation (1) ignition switch (3) engine stop switch (2) neutral indicator 1. Before starting, select a level surface and lock the parking brake (page 43). 2. Turn the ignition switch (1) to ON (q). Confirm the following: •...
Page 84: Starting Procedure
Starting & Stopping the Engine Starting Procedure This ATV is fuel-injected with an automatic choke. Follow the procedure indicated below. Any Air Temperature • Press the start button with the throttle completely closed, The engine will not start if the throttle is fully open (because the electronic control module cuts off the fuel supply).
Page 85: Flooded Engine
Starting & Stopping the Engine Flooded Engine If the engine fails to start after repeated attempts, it may be flooded with excess fuel. To clear a flooded engine: 1. Leave the engine stop switch set to RUN (e). 2. Open the throttle fully. 3.
Page 86: Stalled Engine
Starting & Stopping the Engine Stalled Engine You can restart the engine while the vehicle is stopped by squeezing the front brake lever and pressing the start button. Do not press the throttle lever while starting in gear. The engine will not start if the throttle is fully open (because the electronic control module cuts off the fuel supply).
Page 87: How To Stop The Engine
Starting & Stopping the Engine How to Stop the Engine Normal Engine Stop To stop the engine, make sure the transmission is in neutral by checking that the neutral indicator light is on, then turn the ignition switch to OFF (w). The engine stop switch should normally remain in the RUN (e) position even when the engine is OFF.
Page 88: Shifting Gears
Shifting Gears Your ATV has two shift modes: AUTO (automatic shift mode) and ESP (manual shift mode). You can select the desired shift mode with the drive mode select switch. AUTO (automatic shift mode): Use this mode for everyday riding. The transmission automatically shifts to keep the engine at the best speed for the riding condition.
Page 89 Shifting Gears Drive mode select (AUTO/ESP) The drive mode select switch (1) is located on the right handlebar. To select the drive mode, release the throttle, then slide the drive mode select switch to the desired position. With the throttle fully closed, the drive mode can be changed while riding.
Page 90 Shifting Gears To select a forward gear (D or 1) from neutral (N), press the upshift switch (2) once. • In AUTO (automatic shift mode) the gear position indicator shows “D”. • In ESP (manual shift mode) the gear position indicator shows “1”. To select reverse (R) from neutral (N), use the P/R lever and press the downshift switch (3) once.
Page 91: Basic Operation & Riding
Shifting Gears Driving in ESP (manual shift mode): After starting the engine and letting it warm up, follow these procedures: 1. With the transmission in neutral, release the parking brake (page 44), but continue to squeezing the rear brake lever/parking brake lever.
Page 92 Shifting Gears The transmission cannot be upshifted from neutral to 1st gear or D-mode when the engine speed is above 2,300 rpm or the ground speed is above 2 mph (3 km/h). The transmission cannot be downshifted from 1st gear or D-mode to neutral when the ground speed is above 1 mph (1.5 km/h) or engine speed is above 2,300 rpm.
Page 93 Shifting Gears Learning when to shift gears comes with experience. Keep the following tips in mind: • As a general rule, shift while moving in a straight line. • Close the throttle completely before shifting. Improper shifting may damage the engine, transmission, and drivetrain. •...
Page 94: Riding In Reverse
Riding in Reverse If you need to ride in reverse, make sure the area behind you is clear and only operate the ATV at low speed. WARNING WARNING Improperly operating in reverse could cause you to hit an obstacle or person behind you, resulting in serious injury.
Page 95 Riding in Reverse NOTICE Your ATV may be equipped with a reverse speed limiter, which helps the vehicle to maintain a safe speed while riding in reverse gear. 5. Make sure the gear position indicator shows “R”. 6. Release the rear brake/parking brake lever. 7.
Page 96: Braking
Braking Your ATV is equipped with disc brakes on both front wheels which are hydraulically activated by operating the right brake lever. A single drum brake on the rear axle housing is mechanically activated by depressing the brake pedal or operating the left brake lever. Although the front and rear brakes have separate controls, all four wheels are interconnected when your ATV is in the 4WD mode.
Page 97 Braking Your ability to brake in a turn and to brake hard in an emergency situation are important riding skills. When descending a long, steep grade, use engine compression braking by downshifting (in the ESP mode), with intermittent use of both brakes.
Page 98: Riding Your Atv
Riding Your ATV Making Turns Learn how to turn your ATV properly. Practice the techniques outlined in this section on level ground and at low speeds until you are confident in making turns. WARNING WARNING Turning improperly can make the ATV go out of control, causing a collision or overturn.
Page 99 Riding Your ATV Lean your body to the inside of a turn and forward. To make a turn on level ground: Steer the handlebar and lean your body toward the inside of the turn. Leaning helps balance the vehicle, and it feels more comfortable. Leaning into a turn is an important technique to master in riding an ATV.
Page 100: Skidding Or Sliding
Riding Your ATV Skidding or Sliding The terrain surface can be a major factor affecting turns. Skidding during a turn is more likely to occur on slippery surfaces, such as snow, ice, mud and loose gravel. If you skid on ice, you may lose all directional control.
Page 101: Riding Up Hills
Riding Your ATV Riding Up Hills The ATV’s ability to safely climb hills largely depends on the rider’s skill and judgment. Begin by practicing on smooth, gentle slopes. As you gain experience, you’ll learn the hazards and your own limitations. You may then proceed to ride on more difficult terrain. However, you must be able to decide which hills or hazards might cause the ATV to overturn.
Page 102 Riding Your ATV Shift weight forward when climbing hills. • Always check the terrain carefully before you start up any hill. • Never climb hills with excessively slippery or loose surfaces. • To climb a hill, take a running start in an appropriate gear and speed for the conditions.
Page 103 Riding Your ATV Stalling the ATV and/or Rolling Backwards: If you incorrectly estimate climbing capability or terrain conditions, the ATV may not have enough power or traction to continue uphill. If this happens, the ATV can stall and/or roll backwards. WARNING WARNING Stalling, rolling backwards or improperly...
Page 104 Riding Your ATV What to do after the ATV has stalled or rolled backwards: If the hill is too steep or too slippery, or if you have any doubt whether you can safely walk the ATV back down the hill, leave the vehicle where it is and get help.
Page 105: Riding Down Hills
Riding Your ATV Riding Down Hills It’s usually advisable to descend hills with the ATV pointed straight downhill. Avoid angles that would cause the vehicle to lean sharply to one side. WARNING WARNING Going down a hill improperly could cause loss of control or cause the ATV to overturn.
Page 106: Crossing Or Turning On Hills Or Slopes
Riding Your ATV When you’ve selected a safe downhill path, shift into a lower gear, shift your weight back with your arms extended and braced against the handlebar, then go down slowly with the throttle closed. Use mainly the rear brake to control speed. Avoid using either the front brake or rear brake hard or abruptly when riding down hills.
Page 107 Riding Your ATV Crossing Hills or Slopes • To maintain balance and stability when riding across a slope, you need to shift weight toward the uphill side of the vehicle. To do this, move your body off the center of the seat and lean toward the uphill side.
Page 108: Riding Over Obstacles
Riding Your ATV Riding Over Obstacles Before operating in a new area, check for obstacles. Watch out for bumps, rain ruts, potholes and other obstacles in the terrain. When you approach any obstacle, reduce your speed and be prepared to stop.
Page 109: Riding Through Water
Riding Your ATV Riding Through Water Your ATV is designed to travel through water up to approximately 10 inches (254 mm) deep. Before crossing a stream, make sure the water is not too deep or flowing too fast. WARNING WARNING The ATV tires have some ability to float.
Page 110 Riding Your ATV • Riding through water can make the brakes less effective than normal, and may reduce stopping ability. • If necessary, apply the brakes repeatedly until they dry out and operate normally. • If the brakes don’t regain effectiveness, stop your ATV and follow the procedures on page 173.
Page 111: Parking
Parking 1. Look for level parking area. Make sure the ground surface is firm. 2. After bringing your ATV to a stop, hold the brakes while you shift into neutral. 3. Set the parking brake. 4. Turn the ignition switch to OFF (w). If it is necessary to start the engine when your ATV in gear and is stopped on a grade, rock the vehicle back and forth to allow shifting the transmission into neutral.
Page 112 Basic Operation & Riding...
Page 113: Servicing Your Honda
Servicing Your Honda To help keep your ATV in good shape, this section includes a Servicing Your Honda Maintenance Schedule for required service and step-by-step instructions for specific maintenance tasks. You’ll also find important safety precautions, information on fuels and oils, and tips for keeping your Honda looking good.
Page 114 Servicing Your Honda Fluids & Filters Fuel ..................123 Engine Oil & Filter ..............126 Rear Final Gear Oil ..............134 Front Final Gear Oil..............137 Coolant ..................139 Air Cleaner ................146 Engine Throttle ..................152 Reverse Lock System ..............154 Spark Plug ................
Page 115: The Importance Of Maintenance
Before You Service Your Honda The Importance of Maintenance A well-maintained ATV is essential for safe, economical, and troublefree riding. It will also help reduce air pollution. Careful pre- ride inspections and good maintenance are especially important because your ATV is designed to be ridden over rough off-road terrain.
Page 116: Maintenance Safety
Maintenance Safety This section includes instructions on how to perform some important maintenance tasks. If you have basic mechanical skills, you can perform many of these tasks with the tools provided with your ATV. Other tasks that are more difficult and require special tools are best performed by professionals.
Page 117: Important Safety Precautions
Maintenance Safety Important Safety Precautions • Make sure the engine is off before you begin any maintenance or repairs. This will help eliminate several potential hazards: Carbon monoxide poisoning from engine exhaust. Be sure there is adequate ventilation whenever you operate the engine. Burns from hot ATV parts.
Page 118: Maintenance Schedule
Maintenance Schedule The required Maintenance Schedule that follows specifies how often you should have your ATV serviced, and what things need attention. It is essential to have your ATV serviced as scheduled to maintain safe, dependable performance and proper emission control. The service intervals in this Maintenance Schedule are based on average riding conditions.
Page 119 Maintenance Schedule Perform the pre-ride inspection (page 55) and owner maintenance on this section at each scheduled maintenance period. Each item on the maintenance schedule requires some mechanical knowledge. Certain items (particularly those marked ) may require more technical information and tools. Consult your dealer. * Should be serviced by your dealer, unless the owner has proper tools and service data and is mechanically qualified.
Page 120 Maintenance Schedule Maintenance Procedures: I: inspect and clean, adjust, lubricate, or replace, if necessary C: clean A: adjust L: lubricate R: replace FREQUENCY INITIAL REGULAR WHICHEVER COMES FIRST MAINT. MAINT. INTERVAL 1200 Refer to page 1000 2000 MONTH ITEMS NOTE HOURS FUEL LINE —...
Page 121 Maintenance Schedule FREQUENCY INITIAL REGULAR WHICHEVER COMES FIRST MAINT. MAINT. INTERVAL 1200 Refer to page 1000 2000 MONTH ITEMS NOTE HOURS DRIVETRAIN BOOTS FRONT and REAR FINAL (R: EVERY 134, GEAR OIL 2 YEARS) 2WD/4WD SELECT SYSTEM — BRAKE FLUID NOTE 3 BRAKE SHOES WEAR NOTE 1, 2...
Page 122: Maintenance Record
Maintenance Record Keeping an accurate maintenance record will help ensure that your ATV is properly maintained. Retain detailed receipts to verify the maintenance was performed. If the ATV is sold, these receipts should be transferred with the ATV to the new owner. Make sure whoever performs the maintenance completes this record.
Page 123: Maintenance Component Locations
Maintenance Component Service Preparations Locations front brake fluid reservoir P/R lever front brake lever reverse assist lever rear brake lever/ fuel fill cap throttle lever parking brake lever Servicing Your Honda...
Page 124 Maintenance Component Locations air cleaner front suspension spring pre-load adjuster air cleaner housing drain tube rear brake light engine oil filter front brake switch caliper engine oil fill cap rear brake pedal front final gear oil fill cap front final gear oil drain bolt Servicing Your Honda...
Page 125 Maintenance Component Locations owner’s manual air pressure gauge tool kit gear change tool battery fuse box main fuse 1 main fuse 2 PS fuse coolant reserve tank engine oil dipstick rear brake panel spark plug engine oil drain bolt spark arrester rear suspension spring pre-load adjuster rear final gear oil fill cap...
Page 126: Tool Kit
Tool Kit The tool kit (1) and the gear change tool (2) are stored under the rear fender cover (page 121). After using the tool kit or the gear change tool, be sure to use the rubber band (3) to fasten the tool kit and the gear change tool securely.
Page 127: Owner's Manual Storage
Owner’s Manual Storage Your ATV provides storage for the owner’s manual so you’ll have it with you for easy reference. Store your owner’s manual (1) in the plastic document bag underside of the rear fender cover (2). The owner’s manual and air pressure gauge (3) should be stored in the plastic document bag (4) and fastened with the rubber band (5).
Page 128: Seat Removal
Seat Removal Refer to Safety Precautions on page 107. The seat must be removed for the air cleaner, engine oil, engine oil filter, spark plug, battery and fuse maintenance and to remove the rear fender cover and tank cover assembly, to access the owner’s manual, air pressure gauge, gear change tool, tool kit.
Page 129: Tank Cover Assembly Removal
Tank Cover Assembly Removal Refer to Safety Precautions on page 107. The tank cover assembly must be removed for the engine oil, engine oil filter and spark plug maintenance. RIGHT SIDE (1) prongs (4) tabs A (2) grommets (5) tabs B (3) tank cover assembly Removal 1.
Page 130 Tank Cover Assembly Removal LEFT SIDE (1) prongs (4) tabs A (2) grommets (5) tabs B (3) tank cover assembly Installation Install the parts in the reverse order of removal. Make sure that all prongs and tabs are installed securely in position. Servicing Your Honda...
Page 131: Rear Fender Cover Removal
Rear Fender Cover Removal Refer to Safety Precautions on page 107. The rear fender cover must be removed for battery, fuse maintenance and to access the owner’s manual, air pressure gauge, gear change tool and tool kit. (1) rubber strap (4) rear fender cover (2) prongs (5) tabs...
Page 132: Clip Removal
Clip Removal Removal 1. Pull up the center pin to release the lock. 2. Pull out the clip of the hole. Installation 1. Insert the clip into the hole. 2. Press down the center pin securely to lock the clip. Servicing Your Honda...
Page 133: Fuel
Service Procedures Fluids & Filters Fuel Refer to Safety Precautions on page 107. Fuel Recommendation type unleaded pump octane number 86 (or higher) Use only unleaded fuel in your Honda. If you ride your Honda in a country where leaded fuel might be available, take precautions to use only unleaded fuel.
Page 134 Fuel Fuel Capacity Fuel tank capacity, including reserve: 3.88 US gal (14.7 ℓ) Reserve capacity: 1.29 US gal (4.9 ℓ) When there is only one segment left in the fuel gauge (page 25), fuel will be low and you should refuel as soon as possible. Refueling Procedure Refer to Safety Precautions on page 107.
Page 135 Fuel 1. To open the fuel fill cap (1), turn it counterclockwise. 2. Add fuel until the level reaches the bottom of the filler neck (2). Avoid over filling the tank. There should be no fuel in the filler neck. WARNING WARNING Gasoline is highly flammable and explosive.
Page 136: Engine Oil & Filter
Engine Oil & Filter Engine oil quality is a major factor that affects both the performance and the service life of the engine. Using the proper oil (page 127) and filter, and regularly checking, adding, and changing oil will help extend your engine’s life. Even the best oil wears out.
Page 137 Engine Oil & Filter Oil Recommendation API classification SG or higher except oils labeled as energy conserving or resource conserving on the circular API service label viscosity (weight) SAE 10W-30 JASO T 903 standard suggested oil Pro Honda GN4 4-stroke oil, or Honda 4-stroke oil, or an equivalent motorcycle oil.
Page 138 Engine Oil & Filter Other viscosities shown in the following chart may be used when the average temperature in your riding area is within the indicated range. JASO T 903 standard The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines.
Page 139 Engine Oil & Filter Checking & Adding Oil Refer to Safety Precautions on page 107. Check the engine oil level each day before operating your ATV and add if needed. Before riding your ATV, check the engine oil level. 1. Park your ATV on a firm, level surface. 2.
Page 140 Engine Oil & Filter 7. If the oil level is near or below the lower level mark, remove the seat (page 118) and the tank cover assembly (page 119). Remove the oil fill cap (5) from the front right crankcase cover and add the specified oil into the fill cap hole, up to the upper level mark on the dipstick.
Page 141 Engine Oil & Filter Changing Engine Oil & Filter Refer to Safety Precautions on page 107. Your ATV’s oil filter has very specific performance requirements. Use a new Honda Genuine oil filter specified for your model or a filter of equal quality.
Page 142 Engine Oil & Filter Install a New Engine Oil Filter: Place shop towels under the oil filter cover because oil will flow out. 1. Remove the oil filter cover (1) and O-ring (2) by removing the bolts (3). Let the remaining oil drain out. Discard the oil filter (4) in an approved manner (page 204).
Page 143 Engine Oil & Filter 4. Reinstall the oil filter cover, making sure the bolts are tightened to the specified torque: 9 lbf·ft (12 N·m , 1.2 kgf·m) 5. Pour the drained oil into a suitable container and dispose of it in an approved manner (page 204).
Page 144: Rear Final Gear Oil
Rear Final Gear Oil Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80W-90 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Safety Precautions on page 107. Change the oil with the rear final gear at normal operating temperature to assure complete and rapid draining.
Page 145 Rear Final Gear Oil 1. Park your ATV on a firm, level surface. REAR (1) oil drain bolt (2) oil fill cap 2. Place an oil drain pan under the oil drain bolt (1). 3. Remove the oil fill cap (2), O-ring, drain bolt and sealing washer. 4.
Page 146 Rear Final Gear Oil 6. Slowly fill the rear final gear with the recommended oil until oil start to flow out of the oil level check hole (4). Allow oil to settle for 2 – 3 minutes before moving to next step to prevent overfilling. 2.9 US oz (85 cm 7.
Page 147: Front Final Gear Oil
Front Final Gear Oil Oil Recommendation type hypoid gear oil viscosity (weight) SAE 80W-90 suggested oil Honda shaft drive oil or equivalent Changing Oil Refer to Safety Precautions on page 107. Change the oil with the front final gear at normal operating temperature to assure complete and rapid draining.
Page 148 Front Final Gear Oil 1. Park your ATV on a firm, level surface. 2. Place an oil drain pan under the oil drain bolt (1). 3. Remove the oil fill cap (2), O-ring, drain bolt and sealing washer. 4. After the oil has completely drained, reinstall the drain bolt with a new sealing washer and tighten it to the specified torque: 9 lbf·ft (12 N·m , 1.2 kgf·m) 5.
Page 149: Coolant
Coolant Your ATV’s liquid cooling system dissipates engine heat through the coolant jacket that surrounds the cylinder and cylinder head. Maintaining the coolant will allow the cooling system to work properly and prevent freezing, overheating, and corrosion. Coolant Recommendation Use Pro Honda HP Coolant or an equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines.
Page 150 Coolant Increasing the concentration of antifreeze is not recommended because it decreases cooling system performance. Higher concentrations of antifreeze (up to 60%) should only be used to provide additional protection against freezing. Check the cooling system frequently during freezing weather. Checking &...
Page 151 Coolant 3. Remove the radiator cap lid (4) and reserve tank cap (5). Always add coolant to the reserve tank. Do not attempt to add coolant by removing the radiator cap. 4. Add coolant to the reserve tank as required to bring the coolant level to the UPPER level mark.
Page 152 Coolant Coolant Replacement Refer to Safety Precautions on page 107. Coolant should be replaced by your dealer, unless you have the proper tools and service data, and are mechanically qualified. Refer to the official Honda Service Manual (page 248). WARNING WARNING Removing the radiator cap while the engine is hot can cause the coolant to spray out,...
Page 153 Coolant Radiator Core Refer to Safety Precautions on page 107. Check the air passages for clogging or damage. Remove insects, mud, or any obstruction with low water pressure. Have the radiator checked by your dealer if the air flow is restricted over more than 20% of the radiator surface.
Page 154 Coolant LEFT FRONT (1) reserve tank tube (6) clips (2) reserve tank (7) tab A (8) tab B (3) left radiator grill cover (9) center radiator grill cover (4) bolt hook (5) clip Servicing Your Honda...
Page 155 Coolant RIGHT FRONT (7) tab A (8) tab B 7. Remove the center radiator grill cover (10) by unhooking the right side of the center radiator grill cover hook (11). 8. Wash the radiator core (12) and center radiator grill cover. LEFT FRONT (10) (11)
Page 156: Air Cleaner
Air Cleaner Refer to Safety Precautions on page 107. Proper air cleaner maintenance is very important for off-road vehicles. A dirty, water-soaked, worn-out, or defective air cleaner will allow dirt, dust, mud, and other impurities to pass into the engine. Service the air cleaner more frequently if you ride in unusually wet or dusty areas.
Page 157 Air Cleaner Cleaning 1. Remove the seat (page 118). UNDER SEAT (1) retainer clips (2) air cleaner housing cover 2. Unlatch the retainer clips (1). 3. Remove the air cleaner housing cover (2). (cont’d) Servicing Your Honda...
Page 158 Air Cleaner 4. Loosen the screw (3) and remove the air cleaner assembly (4) from the air cleaner housing. 5. Unscrew the clamp (5). 6. Remove the air cleaner (6) from the air cleaner body (7). 7. Gently wash the air cleaner in clean, non-flammable (high flash point) solvent such as kerosene —...
Page 159 Air Cleaner 12. Apply a thin coat of grease to the sealing surface of the air cleaner assembly. 13. Install the clamp. 14. Insert the air cleaner assembly into the air cleaner housing. 15. Fasten the screw. 16. Reassemble by reversing the disassembly sequence. •...
Page 160 Air Cleaner Dust Cover UNDER SEAT (1) dust cover (2) breather joint Do not push the dust cover (1) too far into the breather joint (2). If the dust cover is dirty, clean it. Servicing Your Honda...
Page 161 Air Cleaner Air Cleaner Housing Drain Tube The air cleaner housing drain tube should be serviced in accordance with the Maintenance Schedule. (Riding through water may require more frequent inspection.) If deposits can be seen in the drain tube, the tube must be cleaned before starting the vehicle. REAR (1) drain tube (3) air cleaner housing...
Page 162: Throttle
Engine Throttle Throttle Freeplay Refer to Safety Precautions on page 107. RIGHT HANDLEBAR 1/8 – 5/16 in (3 – 8 mm) (1) throttle lever (4) lock nut (2) rubber sleeve (A) decrease freeplay (3) throttle cable adjuster (B) increase freeplay Inspection Check freeplay at the throttle lever (1).
Page 163 Throttle Throttle Inspection Refer to Safety Precautions on page 107. 1. Check that the throttle assembly is positioned properly and the securing bolts are tight. 2. Check for smooth operation of the throttle lever from fully open to fully closed in all steering positions. If there is a problem, see your dealer.
Page 164: Reverse Lock System
Reverse Lock System Reverse Lock System Adjustment Refer to Safety Precautions on page 107. LEFT HANDLEBAR 1/16 – 3/16 in (2 – 4 mm) (4) lock nut (1) dust cover (5) adjusting nut (2) reverse assist lever (3) rubber sleeve 1.
Page 165: Spark Plug
Spark Plug Spark Plug Recommendation standard spark plug BKR5E-11 (NGK) or K16PR-U11 (DENSO) Use only the recommended type of spark plug in the recommended heat range. NOTICE Using spark plugs with an improper heat range can cause engine damage. Spark Plug Inspection & Replacement Refer to Safety Precautions on page 107.
Page 166 Spark Plug 7. Using a wire-type feeler gauge, check the spark plug gap (4). If adjustment is necessary, bend the side electrode carefully. The gap should be: 0.039 – 0.043 in (1.00 – 1.10 mm) LEFT SIDE 0.039 – 0.043 in (1.00 –...
Page 167 Spark Plug NOTICE An improperly tightened spark plug can damage the engine. If a plug is too loose, the piston may be damaged. If a plug is too tight, the threads may be damaged. 10. Connect the spark plug cap. Take care to avoid pinching any cables or wires.
Page 168: Valves
Valves Valve Inspection Refer to Safety Precautions on page 107. Valve clearance should be: intake: 0.006 in (0.15 mm) exhaust: 0.009 in (0.23 mm) Excessive clearance will cause noise. Insufficient clearance will cause loss of power and possibly damage the valves. For those who are mechanically proficient and have the proper tools, instructions on adjusting valve clearances are given in the official Honda Service Manual.
Page 169: Spark Arrester
Spark Arrester Refer to Safety Precautions on page 107. The spark arrester must be serviced every 100 operating hours to maintain its efficiency. Regular servicing prevents carbon build up (which can diminish engine performance) and also complies with USDA regulations for regular maintenance to assure proper function.
Page 170: Suspension
Chassis Suspension Your front and rear suspension systems use springs and hydraulic damping devices that suspend your weight and most of the weight of your ATV. The oil damper systems hydraulically control the natural compression and rebound of the suspension springs so that traction and comfort are maintained as the wheels ride over rough terrain.
Page 171 Suspension Suspension Spring Pre-Load Refer to Safety Precautions on page 107. FRONT REAR 1 2 3 4 5 1 2 3 4 5 (1) spring pre-load adjuster (2) pin spanner The spring pre-load adjuster (1) has 5 positions for different load or riding conditions.
Page 172 Suspension Position 1: for a light load and smooth terrain. Position 2: standard position. Positions 3 to 5: for when the ATV is more heavily loaded. (Also increase spring pre-load for stiffer suspension.) Make sure that both front shock absorbers are adjusted to the same position.
Page 173: Brakes
Brakes The hydraulic disc brakes (front) and single mechanical drum brake (rear) on your ATV dissipate heat generated by the friction of the brake pads on the discs (front) and the brake shoes on the drum (rear) as the wheels are slowed. Hydraulic Disc Front Brake As the front brake pads wear, brake fluid level will drop.
Page 174 Brakes Fluid Level Inspection Refer to Safety Precautions on page 107. If your inspection indicates a low fluid level, have your dealer add the recommended fluid. Do not add or replace brake fluid, except in an emergency. If you do add fluid, have your dealer check the system as soon as possible.
Page 175 Brakes With the ATV on a level surface, check the fluid level. It should be above the LOWER level mark (1). If the level is at or below the LOWER level mark, check the brake pads for wear (page 166). Worn brake pads should be replaced.
Page 176 Brakes Brake Pad Wear Refer to Safety Precautions on page 107. Brake pad wear will depend upon the severity of usage and riding conditions. The pads will wear faster in wet or muddy conditions. Inspect the pads visually during all regular service intervals to determine the pad wear.
Page 177 Brakes Rear Brake Pedal Freeplay RIGHT SIDE 9/16 – 13/16 in (15 – 20 mm) (1) rear brake pedal Inspection Measure the distance the rear brake pedal (1) moves before the brake starts to take hold. Freeplay, measurement at the tip of the end of the pedal, should be: 9/16 –...
Page 178 Brakes Adjustment RIGHT REAR (2) brake pedal adjusting nut (3) brake arm pin 1. Turn the brake pedal adjusting nut (2), located on the brake operating rod at the rear of the frame. Make sure the cutout on the adjusting nut is properly seated on the brake arm pin (3). 2.
Page 179 Brakes Rear Brake Lever Freeplay LEFT HANDLEBAR 9/16 – 13/16 in (15 – 20 mm) (1) rear brake lever/parking brake lever Inspection Measure the distance the rear brake lever/parking brake lever (1) moves before the brake starts to take hold. Freeplay (measurement at the tip of the end of the brake lever) should be: 9/16 –...
Page 180 Brakes Adjustment RIGHT REAR (2) brake lever adjusting nut (3) brake arm pin Adjust the freeplay of the rear brake lever/parking brake lever with the front wheels pointed straight ahead. 1. Turn the brake lever adjusting nut (2), located on the brake operating rod at the rear of the frame.
Page 181 Brakes Other Inspections • Check that the rear brake lever and brake pedal assemblies are positioned properly and the securing bolts are tight. • Make sure that the brake cables, brake arm, spring, P/R lever, and fasteners are in good condition. Brake Shoe Wear Refer to Safety Precautions on page 107.
Page 182 Brakes Brake Light Switch Adjustment Refer to Safety Precautions on page 107. Rear Brake Only: Check the operation of the rear brake light switch (1) at the right side behind the engine from time to time. Adjustment is done by turning the adjusting nut (2).
Page 183 Brakes Draining Water from Brakes Refer to Safety Precautions on page 107. RIGHT REAR (1) rear brake drain bolt 1. Make sure the engine is OFF and the parking brake is set. 2. Remove the rear brake drain bolt (1) and sealing washer from the bottom of the rear brake panel.
Page 184: Tires
Tires To safely operate your ATV, your tires must be the proper type and size, in good condition with adequate tread, and correctly inflated. WARNING WARNING Using tires that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
Page 185 Tires Air Pressure Refer to Safety Precautions on page 107. Properly inflated tires provide the best combination of handling, tread life, and riding comfort. Generally, underinflated tires wear unevenly, adversely affect handling, and are more likely to fail from being overheated. Overinflated tires make your ATV ride harshly, are more prone to damage from surface hazards, and wear unevenly.
Page 186 Tires Always check air pressure when your tires are “cold.” If you check air pressure when your tires are “warm” — even if your ATV has only been ridden for a few miles — the readings will be higher. If you let air out of warm tires to match the recommended cold tire pressures, the tires will be underinflated.
Page 187 Tires A manually operated tire pump should be used rather than the high pressure system found in service stations. This will minimize the possibility of tire damage from overinflation. If you use a high pressure system at a service station, add air in small amounts and check the pressure increase frequently to prevent possible tire damage from overinflation.
Page 188 Tires Also, if you hit a pothole or other hard object while riding, stop as soon as you safely can and carefully inspect the tires for damage. Tread Wear FRONT 3/16 in (4 mm) Replace REAR 3/16 in (4 mm) Replace (1) groove depth (3) wear indicator...
Page 189 Tires Tire Repair Refer to Safety Precautions on page 107. A tire that is repaired, either temporarily or permanently, will have lower speed and performance limits than a new or undamaged tire. A temporary repair can sometimes be made in an emergency situation.
Page 190 Tires Tire Replacement Refer to Safety Precautions on page 107. The tires that came on your ATV were designed to match the performance capabilities of your ATV and provide the best combination of handling, braking, and comfort. It is best to replace all four tires, however if that is not possible, you must replace the tires in pairs (front or rear) with tires of the same size and type as the originals.
Page 191: Guards
Guards Skid Plate & Engine Guard Refer to Safety Precautions on page 107. (1) engine guard (2) skid plate The engine guard (1) protects the frame and engine crankcase. The skid plate (2) protects the rear final gear case. Check the guard and plate for cracks, damage or looseness at intervals shown in the Maintenance Schedule.
Page 192 Guards Front Boot Guards & Front Driveshaft Guards Refer to Safety Precautions on page 107. FRONT (2) front driveshaft guards (1) front boot guards Check the front boot guards (1) and front driveshaft guards (2) for cracks, damage or looseness. Tighten any loose fasteners.
Page 193: Drivetrain Boots
Drivetrain Boots Propeller Shaft Boots & Yoke Joint Boot Refer to Safety Precautions on page 107. (1) propeller shaft boots (2) yoke joint boot Check the propeller shaft boots (1) and yoke joint boot (2) for damage or leaking grease. If necessary, have your dealer replace them.
Page 194 Drivetrain Boots Front Driveshaft Boots Refer to Safety Precautions on page 107. FRONT (1) driveshaft boots Check the driveshaft boots (1) for cuts, damage or leaking grease. If necessary, have your dealer replace them. Servicing Your Honda...
Page 195: Battery
Electrical Battery Your ATV has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water as you would with a conventional-type battery. NOTICE Your battery is a maintenance-free type and can be permanently damaged if the cap strip is removed.
Page 196 Battery Battery Storage Refer to Safety Precautions on page 107. If you plan to store your ATV, we recommend you remove the battery and store it where it can be charged at least every 30 days to maintain its service life. If you do not remove the battery, we recommend disconnecting the battery cables (negative cable first).
Page 197 Battery The battery is located in a compartment under the rear fender cover. UNDER REAR FENDER COVER (1) rubber band (3) battery (4) positive (+) terminal lead (2) negative (–) terminal lead Removal 1. Make sure the ignition switch is OFF (w). 2.
Page 198 Battery 6. Remove the battery and take care not to drop the terminal nuts. 7. Charge the battery (see following section). 8. Store your battery in an easy-to-reach location off the floor, in an area protected from freezing temperature and direct sunlight. 9.
Page 199 Battery Battery Charging Refer to Safety Precautions on page 107. (1) charger Be sure to read the information that came with your battery charger and follow the instructions on the battery. Improper charging may damage the battery. We recommend using a charger (1) designed specifically for your Honda, which can be purchased from your dealer.
Page 200: Appearance Care
Appearance Care Frequent cleaning and polishing will keep your Honda looking newer longer. Frequent cleaning also identifies you as an owner who values his ATV. A clean ATV is also easier to inspect and service. General Recommendations Refer to Safety Precautions on page 107. •...
Page 201 Appearance Care NOTICE High pressure water (or air) can damage certain parts of your ATV. Water entering the muffler may damage the oxygen sensor. • After cleaning, inspect for damage, wear, and leaks (fuel, oil, coolant and brake fluid). Washing Your ATV with a Mild Detergent Refer to Safety Precautions on page 107.
Page 202 Appearance Care Spray Cleaning Your ATV Refer to Safety Precautions on page 107. Avoid using spray cleaner products on the tires or suspension components. Suggestions for using spray cleaner(s) follow: ATV condition Recommended Cleaning Dust and fingerprint Apply a spray cleaner/polish smudges.
Page 203 Appearance Care Finishing Touches Refer to Safety Precautions on page 107. After washing your ATV, consider using a commercially available spray cleaner/polish or quality liquid or paste wax to finish the job. Use only a non-abrasive polish or wax made specifically for motorcycles or automobiles.
Page 204 Servicing Your Honda...
Page 205: Tips
Tips Here’s helpful advice on how to prepare for an off-road adventure, Tips how to transport and store your Honda, and how to be an environmentally responsible ATV owner. Preparing for a Ride ..............196 What to Take to the Riding Area..........196 What to Take on the Trail ............
Page 206: Preparing For A Ride
Preparing for a Ride A safe and enjoyable ride begins with good planning and preparation. Always ride with at least one other person in case you have trouble, and let someone know where you’re going and when you expect to return. Before riding in an unfamiliar area, find out in advance if you need special permits, get maps so you can study the terrain, and talk to other riders who know the area.
Page 207: What To Take On The Trail
Preparing for a Ride What to Take on the Trail What you take with you during a ride depends on the kind of terrain, how long you expect to ride, how far you might go from your base camp or help, and how experienced you or your companions are in making repairs.
Page 208: Transporting Your Honda
Transporting Your Honda Do not tow your ATV behind a car or other vehicle. When you transport your ATV, we recommend that you carry the vehicle in its normal operating position (on all four wheels). Do not incline the vehicle upright on its rear end. This can damage the vehicle, and leaking gasoline could be a hazard.
Page 209 Transporting Your Honda 2. Secure the vehicle with tie-down straps in the areas shown. • Suitable tie-down straps are available from your dealer. • Ordinary rope is not recommended because it can stretch under load. • Using tie-down straps in any other areas can damage your ATV. 3.
Page 210: Storing Your Honda
Storing Your Honda If you won’t be riding for an extended period, such as during the winter, thoroughly inspect your ATV and correct any problem before storing it. That way, needed repairs won’t be forgotten and it will be easier to get your ATV running again. For more information about storage, refer to the Honda Winter Storage Guide, available from your dealer.
Page 211: Preparation For Storage
Storing Your Honda Preparation for Storage Refer to Safety Precautions on page 107. 1. Change the engine oil and filter (page 129). 2. Make sure the cooling system is filled with a 50/50% antifreeze solution (page 139). 3. Fill the fuel tank. Make sure the fuel fill cap is properly installed. 4.
Page 212 Storing Your Honda 5. Remove the battery and charge it fully. Store it in an area protected from freezing temperatures and direct sunlight. Slow charge the battery (page 189) once a month. WARNING WARNING The battery gives off explosive hydrogen gas during normal operation.
Page 213: Removal From Storage
Storing Your Honda Removal from Storage Refer to Safety Precautions on page 107. 1. Uncover and clean your ATV. 2. If your ATV has been stored for more than four months — change the engine oil (page 131). 3. If your ATV has been stored for more than two months — ask your dealer to drain and replace the fuel.
Page 214: You & The Environment
You & the Environment Owning and riding an ATV can be enjoyable, but you must do your part to protect nature. When you show respect for the land, wildlife, and other people, you also help preserve the sport of off-road riding. Following are tips on how you can be an environmentally responsible ATV owner.
Page 215: Taking Care Of The Unexpected
Taking Care of the Unexpected With all the challenges you can encounter off-road, there’s a chance Taking Care of the Unexpected that sometime something may go wrong. This section gives practical advice to help you deal with a wide range of problems. Take time to read this section before you ride.
Page 216: General Guidelines
Taking Care of the Unexpected General Guidelines Keeping your ATV well-maintained is the best way to reduce the possibility of having a problem while riding. However, problems can arise even with well-maintained machines. Remember to take along your owner’s manual, the tool kit that came with your ATV, and any other items (such as tire repair supplies and additional tools) that might help you solve a problem on your own.
Page 217 Taking Care of the Unexpected Should you ever have a problem while riding, please follow these guidelines: • Always put personal safety first. • Take time to assess the situation and your options before deciding what to do. • If the problem is relatively minor and you have the tools, supplies, and skills to make a temporary repair, be sure to have permanent repairs made as soon as possible.
Page 218: If Your Engine Quits Or Won't Start
If Your Engine Quits or Won’t Start Proper operation and maintenance can prevent starting and engine performance problems. In many cases, the cause of the problem may be a simple operational oversight. If you have a problem starting the engine — or experience poor engine performance —...
Page 219 If Your Engine Quits or Won’t Start SYMPTOM: Starter motor doesn’t operate. POSSIBLE CAUSE WHAT TO DO ignition switch OFF Turn the ignition switch ON. engine stop switch OFF Slide the engine stop switch to RUN. transmission not in Shift into neutral or squeeze neutral the front brake lever.
Page 220 If Your Engine Quits or Won’t Start SYMPTOM: Engine starts, but runs poorly. POSSIBLE CAUSE WHAT TO DO high coolant Check the coolant temperature temperature gauge and high coolant temperature indicator. Refer to If the High Coolant Temperature Indicator Lights, page 220.
Page 221: If The Transmission Is Not Functioning Properly
If the Transmission Is Not Functioning Properly Manual Shift (ESP) Mode: If one or both shift switches do not function, see the following instruction. If proper function cannot be restored, see your dealer. When the engine is running: 1. Stop the ATV. 2.
Page 222 If the Transmission Is Not Functioning Properly Automatic Shift (AUTO) Mode: When the automatic transmission is not shifting properly, the gear position indicator will show “–” and blink. See your dealer to check and restore the automatic transmission. If the gear position indicator shows “–” and blink while riding, perform the following: 1.
Page 223 If the Transmission Is Not Functioning Properly If the ATV does not move, even through “ – ” is not blinking in the gear position indicator: If your ATV won’t move, it is possible the transmission is locked. Use the following procedure to unlock the transmission. 1.
Page 224: Emergency Gear Selection & Operation
Emergency Gear Selection & Operation If the shift switches do not operate, use the following procedure to manually select a gear so you may drive the vehicle to a location where it can be loaded and transported to your dealer. 1.
Page 225 Emergency Gear Selection & Operation How to Shift Gears Manually: (1) gear change tool (A) downshift (counterclockwise) (B) upshift (clockwise) • With the ATV unoccupied, align the hexagonal hole of the gear change tool (1) with the hexagonal end of the secondary spindle which is located on the front crankcase.
Page 226: If You Have A Flat Tire
If You Have a Flat Tire How you handle a flat tire on the trail depends on how serious the tire damage is, and what tools and supplies you have with you. If you have a slow leak or a minor puncture, use the plug method to make a temporary repair.
Page 227 If You Have a Flat Tire WARNING WARNING Riding your ATV with a temporary tire repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed. If you must ride with a temporary tire repair, ride slowly and carefully until the tire is permanently repaired or replaced.
Page 228 If You Have a Flat Tire Emergency Wheel Removal/Installation Refer to Safety Precautions on page 107. (1) wheel nuts (2) wheel rim Removal 1. Park your ATV on a firm, level surface. 2. Loosen — but do not remove — the wheel nuts (1). 3.
Page 229 If You Have a Flat Tire Installation 1. Position the wheel. 2. Position the wheel nuts so that the tapered sides face the wheel rim (2). 3. Hand-tighten the wheel nuts on the wheel, then lower the ATV to the ground before tightening the nuts in a crisscross (rather than circular) pattern to the specified torque: 47 lbf·ft (64 N·m , 6.5 kgf·m) If a torque wrench was not used for installation, see your dealer as...
Page 230: If The High Coolant Temperature Indicator Lights
If the High Coolant Temperature Indicator Lights Normally, the high coolant temperature indicator will only light momentarily when you turn the ignition to ON (q). High coolant temperature may be caused by restriction of air flow to the radiator (such as mud caked on the radiator), extended idling, an oil leak, a coolant leak, a low oil level, a low coolant level, or extended operation under adverse conditions.
Page 231 If the High Coolant Temperature Indicator Lights • If the reserve tank is low or empty, don’t ride without adding coolant (page 140). After adding coolant, turn the engine on and check the coolant temperature gauge and high coolant temperature indicator. If the indicator doesn’t turn off, do not ride.
Page 232: If A Fuse Blows
If a Fuse Blows All of the electrical circuits on your ATV have fuses to protect them from damage caused by excess current flow (short circuit or overload). If something electrical on your ATV stops working, the first thing you should check for is a blown fuse (1).
Page 233 If a Fuse Blows Main and Shift Motor Fuses Access 1. To prevent an accidental short circuit, turn the ignition switch to OFF (w) before checking or replacing the fuses. 2. Remove the seat (page 118). 3. Remove the rear fender cover (page 121). 4.
Page 234 If a Fuse Blows Circuit Fuses Access (7) circuit fuses (8) spare fuses 6. To check or replace a circuit fuse (7), pull the old fuse out of its retaining clips. If the fuse is blown, replace it with a spare fuse (8) of the same rating.
Page 235 If a Fuse Blows EPS (Electric Power Steering) Fuse Access 1. Turn the ignition switch to OFF (w) before checking the fuse. 2. Remove the seat (page 118). 3. Remove the rear fender cover (page 121). 4. To access the EPS fuse (1), remove the PS fuse box cover (2). If the EPS fuse is blown, see your dealer for this service.
Page 236 If a Fuse Blows If you do not have a spare fuse and you cannot ride the ATV without fixing the problem, take a fuse of the same rating or a lower rating from one of the other circuits that you can do without temporarily. If you replace a blown fuse with a spare fuse that has a lower rating, replace the fuse with the correct rating as soon as you can.
Page 237: If You Crash
If You Crash Personal safety is your first priority after a crash. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. If you cannot ride safely, send someone for help.
Page 238: If You Lose Your Key
If You Lose Your Key Be sure to record your key number (1). Store the spare key and recorded key number in a safe location. You’ll need this number to have a duplicate key made. If you lose your key and aren’t carrying a duplicate, either get your spare or have one made.
Page 239: If The Battery Is Low (Or Dead)
If the Battery Is Low (or Dead) Jump starting is not recommended, especially if you use an automobile battery. The greater amperage of an automobile battery when the car engine is running can damage your ATV’s electrical system. Bump starting is also not recommended. If you can’t charge the battery or it appears unable to hold a charge, contact your dealer.
Page 240: If A Component Fails
If a Component Fails The brake levers or pedal, control cables, and other components can be damaged as you ride in dense brush or over rocky terrain. Making a trailside repair depends on how serious the damage is and what tools and supplies you have with you.
Page 241: Technical Information
Technical Information This section contains dimensions, capacities, and other technical Technical Information data, plus information on government requirements and how to break-in your ATV. Vehicle Identification ..............232 Specifications ................234 Break-in Guidelines..............239 Emission Control Systems ............240 Oxygenated Fuels ..............244 Technical Information...
Page 242: Vehicle Identification
Vehicle Identification Serial Numbers The VIN and engine serial number may be required when ordering replacement parts. You may record these numbers in the Quick Reference section at the rear of this manual. The VIN (1) is stamped on the front of the frame. FRONT (1) VIN The engine number (2) is stamped on the upper side of the rear...
Page 243 Vehicle Identification Color Label & Code The color label (1) is attached on the left side of the frame. The color code is helpful when ordering replacement parts. You may record the color and code in the Quick Reference section at the rear of this manual.
Page 244: Specifications
Specifications Dimensions overall length 82.8 in (2,103 mm) overall width 47.4 in (1,205 mm) overall height 46.2 in (1,174 mm) wheelbase 49.9 in (1,268 mm) ground clearance 7.2 in (183 mm) Fuel & Lubricants fuel unleaded gasoline, pump octane recommendation number of 86 or higher fuel tank capacity 3.88 US gal (14.7 ℓ)
Page 245 Specifications Fuel & Lubricants (cont’d) cooling system Pro Honda HP Coolant or an recommendation equivalent high quality ethylene glycol antifreeze containing corrosion protection inhibitors specifically recommended for use in aluminum engines cooling system 1.7 US qt (1.6 ℓ) capacity Capacities passenger operator only capacity...
Page 246 Specifications Power Transmission primary reduction 2.680 secondary reduction 1.480 final reduction front 3.231 rear 3.154 transmission ratio 3.058 2.157 1.541 1.178 0.848 reverse 3.996 final drive shaft Chassis & Suspension caster 2° trail 0.2 in (5 mm) tire size, front AT24 ×...
Page 247 Specifications Electrical battery GYZ16H 12 V-16 Ah (10HR) generator 0.45 kW/5,000 rpm Lights headlight 12 V 35/35 W × 2 brake/tail light neutral indicator reverse indicator high coolant temperature indicator PGM-FI indicator PS (Electric Power Steering) indicator Fuses main 1 30 A main 2 10 A...
Page 248 Specifications Torque Specification engine oil drain 18 lbf·ft (25 N·m, 2.5 kgf·m) bolt engine oil filter 9 lbf·ft (12 N·m, 1.2 kgf·m) cover bolts rear final gear 9 lbf·ft (12 N·m, 1.2 kgf·m) case oil drain bolt rear final gear 9 lbf·ft (12 N·m, 1.2 kgf·m) case oil fill cap rear final gear...
Page 249: Break-In Guidelines
Break-in Guidelines Help assure your ATV’s future reliability and performance by paying extra attention to how you ride during the first operating day or 15 miles (25 km). During this period, avoid full-throttle starts, rapid acceleration, and constant rpm operation. Technical Information...
Page 250: Emission Control Systems
Emission Control Systems Exhaust Emission Requirements The U.S. Environmental Protection Agency (EPA) require that your ATV comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions provided. The Vehicle Emission Control Information Label (1) is attached on the left front of the frame.
Page 251 Emission Control Systems Source of Exhaust Emissions The combustion process produces carbon monoxide (CO), oxides of nitrogen (NOx) and hydrocarbons (HC). Control of hydrocarbons and oxides of nitrogen is very important because, under certain conditions, they react to form photochemical smog when subjected to sunlight.
Page 252 Emission Control Systems Problems That May Affect ATV Exhaust Emissions If you are aware of any of the following symptoms, have the vehicle inspected and repaired by your ATV dealer. Symptoms: 1. Hard starting or stalling after starting 2. Rough idle 3.
Page 253 Emission Control Systems Noise Emission Control System TAMPERING WITH THE NOISE CONTROL SYSTEM IS PROHIBITED: State laws prohibit, or Canadian provincial laws may prohibit, the following acts or the causing thereof: (1) The removal or rendering inoperative by any person, other than for purposes of maintenance, repair or replacement, of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in...
Page 254: Oxygenated Fuels
Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound. These gasolines are collectively referred to as oxygenated fuels. To meet clean air standards, some areas of the United States use oxygenated fuels to help reduce emissions. If you use an oxygenated fuel, be sure it is unleaded and meets the minimum octane rating requirement.
Page 255 Oxygenated Fuels METHANOL (methyl or wood alcohol) up to 5% by volume You may use gasoline containing methanol containing up to 5% methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system. Gasoline containing more than 5% methanol by volume may cause starting and/or performance problems.
Page 256 Technical Information...
Page 257: Consumer Information
Consumer Information This section contains information on your warranty and how to get Consumer Information an official Honda service manual. Authorized Manuals ..............248 Warranty Coverage ..............249 Warranty Service ..............250 Contacting Honda ..............251 Your Honda Dealer ..............252 Consumer Information...
Page 258: Authorized Manuals
Authorized Manuals The Service Manual used by your authorized dealer is available from your Honda dealer or Helm, Inc. Also available but not necessary to service your model is the Honda Common Service Manual which explains theory of operation and basic service information for various systems on Honda motorcycles, scooters, ATVs, SXSs and PWCs.
Page 259: Warranty Coverage
Warranty Coverage Your new Honda is covered by these warranties: • TRX Limited Warranty • Emission Control System Warranty There are responsibilities, restrictions, and exclusions which apply to these warranties. Please read the Warranties Booklet given to you by your Honda dealer at the time of purchase. Be sure to keep your Honda owner’s card with your Warranties Booklet.
Page 260: Warranty Service
Warranty Service Please remember that recommended maintenance interval servicing is not included in your warranty coverage. Additionally, your warranty does not apply to the normal wear of items (such as brakes, tires, etc.). If you believe you have a problem with your ATV, call the service department of your dealer.
Page 261: Contacting Honda
Contacting Honda Your owner’s manual was written to cover most of the questions you might ask about your Honda. Any questions not answered in the owner’s manual can be answered by your dealer. If your dealer doesn’t have the answer right away, they will get it for you. If you have a difference of opinion with your dealer, please remember that each dealership is independently owned and operated.
Page 262: Your Honda Dealer
Your Honda Dealer Once you purchase your new Honda, get familiar with the organization of your Honda dealer so you can utilize the full range of services available. The service department is there to perform regular maintenance and unexpected repairs. It has the latest available service information from Honda.
Page 263 Consumer Information...
Page 264: Index
Index Index accessories .................62 age recommendation ..............53 air cleaner, dust cover ................150 filter ..................146 housing drain tube ..............151 air pressure, gauge ..................117 tire ..................175 American Honda, contacting ............251 apparel, protective ..............50 appearance care ...............190 authorized manuals ..............248 bank angle sensor ignition cut-off system ........75 battery ..................185 brake light switch adjustment ...........172 brakes,...
Page 265 Index button, mode ...............14, 19 capacity, fuel ................124 care, appearance ..............190 cargo, loading and operational guidelines ..........61 weight limit ................60 cleaning, appearance care ............190 climbing hills ................91 clip ...................122 color label ................233 compartment, owner’s manual ..............117 storage ..................46 tool kit ..................116 component fails ................230 consumer information ..............247 controls &...
Page 266 Index electric power steering (EPS) ............47 emission control systems ............240 engine, flooded ...................75 guards ...................181 number .................232 oil ..................126 pinging ..................123 starting ..................72 stop switch ................36 stopping ..................77 won’t start ................208 environment ................204 exhaust system, cleaning ..................56 purging .................159 final gear, front ..................137 rear ..................134 flag pole bracket ................44...
Page 267 Index fuel, fill cap ...................113 gauge ..................25 oxygenated ................244 recommendation ..............123 refueling ................124 reserve fuel supply ..............124 tank capacity .................124 fuses ..................222 gap, spark plug ..............155, 235 gasohol ..................244 gasoline ..................123 gear shifting ................78 gearshift switch ................40 guards ..................181 headlight dimmer switch ............37 headlight switch .................37 high coolant temperature indicator .......14, 17, 220 hills,...
Page 268 Index identification, vehicle ..............232 ignition switch ................34 indicators, 4WD indicator .............14, 18, 23 gear position indicator .............24 high coolant temperature indicator ......14, 17, 220 maintenance minder indicator ..........32 neutral indicator ..............14, 17 PGM-FI indicator ..............14, 17 PS (Electric Power Steering) indicator ........17 reverse indicator ..............14, 17 inspection, pre-ride ..............55 key,...
Page 269 Index maintenance, component locations .............113 hour meter ................32 importance ................105 minder indicator ..............32 precautions ................107 record ...................112 safety ..................106 schedule ................108 tripmeter .................32 manual, service .................248 maximum weight limit ..............60 mode button ................14, 19 modifications ................63 multi-function display ..............20 neutral indicator ..............14, 17 noise emission control system ...........243 numbers, serial .................232 obstacles, riding over ..............98...
Page 270 Index parking ..................101 passengers, no carrying ..............53 pavement, no riding on ..............67 pinging, engine ................123 plug, spark ................155 pre-ride inspection ..............55 problems, unexpected ..............206 propeller shaft boots & yoke joint boot ........183 protective apparel ...............50 EPS (Electric Power Steering) ............47 rear final gear oil ..............134 removal, rear fender cover ..............121...
Page 271 Index riding, basic operation ................65 clothing ...................50 over obstacles ................98 precautions ................67 preparing for .................196 safety ..................2 safety precautions ..............67 through water .................99 safety, important precautions ............107 labels ..................5 riding precautions ..............67 schedule, maintenance .............108 seat removal ................118 select lever, 2WD/4WD ................35 serial numbers ................232 service,...
Page 272 Index stalling on a hill ................93 start button ................36 starting, engine ..................72 troubleshooting ..............208 stop switch, engine ..............36 stopping engine .................77 storage, ATV ..................200 owner’s manual ..............117 suspension, adjustment ................160 spring pre-load ..............161 switch, downshift ................40, 81 drive mode select ..............39 engine stop ................36 headlight .................37 headlight dimmer ..............37...
Page 273 Index trailer hitch .................45 trailer towing, operational guidelines .............61 weight limits ................60 training, rider ................52 transporting your ATV ..............198 tripmeter ..................28 trouble, unexpected ..............205 troubleshooting, starting ............208 turning, on hills or slopes ..............96 on level ground ...............88 valve clearance .................158 vehicle identification no.
Page 274: Quick Reference
Quick Reference The following is a brief, but important collection of information you Quick Reference need to know about your Honda. You’ll also find space to record important notes. How To Avoid Costly Repairs The engine of your Honda can be the most expensive component to repair.
Page 275 Quick Reference Engine No. Color Label Owner’s Name Address City/State Phone Dealer’s Name Address City/State Phone Service Mgr. Quick Reference...
Page 276 Quick Reference Scheduled Initial: 100 miles (150 km) Maintenance Regular: every 600 miles (1,000 km) Pre-ride Check the following items each time Inspection before you ride (page 55): engine oil, radiator coolant, fuel, tires, drivetrain boots, guards, nuts & bolts, underbody & exhaust system, air cleaner housing drain tube, leaks, loose parts, cables, lights, throttle, brakes, reverse assist lever,...
Page 277 Quick Reference Tires Front: AT24 × 8-1211 MAXXIS M977 Rear: AT24 × 10-1111 MAXXIS M978 Tire Pressure Front: 4.4 psi (cold) (30 kPa) Rear: 4.4 psi (30 kPa) Spark Plugs standard: BKR5E-11 (NGK) or K16PR-U11 (DENSO) Coolant ethylene glycol antifreeze (silicate-free) for aluminum engines in 50/50 solution with Pro Honda HP Coolant or an equivalent distilled water...
Page 278 Quick Reference These symbols are used in Controls & Features section: SYMBOL COMPONENT SEE PAGE ON — ignition switch OFF — ignition switch 2WD/4WD select lever START button RUN — engine stop switch OFF — engine stop switch ON — headlight switch OFF —...
Page 279 California Proposition 65 Warning WARNING WARNING Operating, servicing and maintaining a passenger vehicle or off-highway motor vehicle can expose you to chemicals including engine exhaust, carbon monoxide, phthalates, and lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm.
Page 280 WPCXXXX.2018.XX.19 31HR3A50 00X31-HR3-A500 PRINTED IN USA...

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TRX FOURTRAX RANCHER 2019 Owner's Manual

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Instruments & Controls

Before Riding

Basic Operation & Riding

Servicing Your Honda

Tips

Taking Care of the Unexpected

Technical Information

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