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LION 6 Emergency Response Manual

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THIS GUIDE IS INTENDED FOR FIRST RESPONDERS AND CERTIFIED RESCUERS.
High-voltage batteries are the only energy source for the propulsion of the
Always act as if the high-voltage system is activated. The high-voltage system might
be active even when no sound is emitted from the vehicle.
EMERGENCY
RESPONSE
GUIDE
.

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Summary of Contents for LION 6

  • Page 1 EMERGENCY RESPONSE GUIDE THIS GUIDE IS INTENDED FOR FIRST RESPONDERS AND CERTIFIED RESCUERS. High-voltage batteries are the only energy source for the propulsion of the Always act as if the high-voltage system is activated. The high-voltage system might be active even when no sound is emitted from the vehicle.

  • Page 3: Table Of Contents

    HIGH-VOLTAGE COMPONENTS . . . . . . . . . . . . . . . . . . .

  • Page 4: Legal Notice

    . This document is intended for customers of The product described are exclusive to The Lion Electric Company Lion Electric Company and for first responders . No part of this and are protected by applicable intellectual property legislation .

  • Page 5: Identifying The Vehicle

    . several chassis components . There also may be The Lion Electric builds two types of heavy electric trucks which decals near the bottom of the cabin doors . can be quickly differentiated by their rear axles . The...

  • Page 6: High-Voltage Components

    HIGH-VOLTAGE COMPONENTS Schematics Figure 3 ― Identification of high-voltage components (side view)
  • Page 7 HIGH-VOLTAGE COMPONENTS Figure 1 ― Figure 4 ― Identification of high-voltage components (top view) Nº Identification Nº Identification Nº Identification Nº Identification AC compressor DC junction box BTMS compressor DCDC converter (battery thermal (2 units) management system) Electric defroster/heater Air brake compressor Charging port BCI20 (charger inverter) Motor...

  • Page 8: High-Voltage Cables Routing

    HIGH-VOLTAGE COMPONENTS High-voltage cable routing Figure 5 ― High-voltage cable routing...

  • Page 9: Warning Labels

    HIGH-VOLTAGE COMPONENTS Warning labels Label Meaning Label Meaning DO NOT activate. CAUTION! High-voltage battery Work on high-voltage systems in progress . Incorrect handling may cause injury • High voltage CAUTION! Hazardous voltage • Risk of explosion • Risk of chemical burns and eye injuries CAUTION! High-voltage parts Before working on the vehicle, follow the...

  • Page 10: Accessories Compartment

    . The low-voltage components • Fuse box function on both 12V and 24V . No high voltage is running through the master disconnect switch . The master disconnect switch deactivates the high voltage battery contactors . Figure 6 ― Accessories compartment...

  • Page 11: Turning Off The Vehicle

    TURNING OFF THE VEHICLE Turning off the vehicle Press on the brake pedal and put the vehicle in neutral by pressing on the N rocker switch located on the dashboard (Figure 7) . Apply the parking brake by pulling the yellow diamond- shaped button located on the dashboard (Figure 8) .

  • Page 12: Disabling The High Voltage

    DISABLING THE HIGH VOLTAGE Disabling the high voltage The vehicle’s ignition must be turned off prior to disabling the high voltage (See page 11). Check the charging receptacle located in the passenger steps to make sure that the vehicle is NOT connected . If the vehicle’s charging receptacle is connected, remove the connector .

  • Page 13: Crash Safety Impact Detector

    CRASH SAFETY IMPACT DETECTOR Crash safety impact detector For the safety reasons, the high-voltage safety disconnect switch is linked to the ’s impact sensor . When the sensor reads an impact between 8 g and 30 g, it will instantly deactivate the high-voltage circuits .

  • Page 14: Fire And Water Immersion

    FIRE AND WATER IMMERSION Fire extinguishment of high-voltage batteries If there a fire that is not emerging from the high-voltage batteries, it can be treated using typical vehicle firefighting procedures . If there is a crack in the batteries due to an impact, an inflammable and corrosive electrolyte solution may leak .

  • Page 15: Accesses

    ACCESSES Opening the front hood will give you access to the consumable materials of the vehicle . Opening the hood: Stand in front of the vehicle and locate the release latches (figure 13) on each side of the front of the hood . Pull both levers at the same time .

  • Page 16: Tilting The Cab

    ACCESSES Tilting cab mechanism To manually operate the cab tilting pump: Check to make sure that the vehicle’s high-voltage circuits Under normal circumstances, the uses a hydraulic have been turned off, or turn them off (See page 12) . system to tilt the cab . This system uses an electric motor to activate the hydraulic pump .
  • Page 17 ACCESSES Activate the pump by using the tubular lever . The latch hooks will release and the cab will rise . As the cab approaches top dead centre (TDC), pump slowly . When the cab goes over TDC, stop pumping . The cab will free fall slowly to full tilt .

  • Page 18: Reinforcements And Lifting The Vehicle

    REINFORCEMENTS AND LIFTING THE VEHICLE Reinforcements has a reinforced cabin to protect in case of an impact . Suitable tools must be used to cut or crush these areas . Figure 20 ― Reinforced cabin...

  • Page 19: Lifting The Vehicle

    REINFORCEMENTS AND LIFTING THE VEHICLE Lifting the vehicle Lifting areas • If lifting the vehicle is necessary, use the following practices: Place the jack securely under the axle at the spring or suspension beam, nearest the tire/wheel . • Proper jacking procedures and basic safety measures •...

  • Page 20: Towing The Vehicle

    TOWING THE VEHICLE Before attempting to tow the vehicle, you will need to release Releasing the parking brakes the parking brakes . If all of the air has been evacuated from the pneumatic system, it is possible to release the parking brakes by manually compressing (caging) the spring brake actuator .
  • Page 21 TOWING THE VEHICLE This vehicle must be towed by lifting the rear . Front lift towing under 35 mph (50 km/h) Do NOT forget to lock the steering wheel . Open the hood and locate the cross members . (See page 15) Open the cabin storage compartment located underneath the passenger’s seats and locate the tow hooks, the dowels WARNING...

  • Page 22: Removing Wheel Axle Half Shaft

    TOWING THE VEHICLE Insert the two hooks on the front cross member . Removing wheel axle half shaft Secure both tow hooks with a dowel and a cutter pin . When performing front lift towing at a speed over 35 mph (50 km/h), a wheel axle half shaft must be removed from each rear wheel to avoid damaging the electric motor components .
  • Page 23 NOTES Emergency Response Guide...
  • Page 24 NOTES...
  • Page 25 NOTES Emergency Response Guide...
  • Page 26 THE LION ELECTRIC COMPANY 921 Rivière-du-Nord Road Saint-Jérôme, Quebec CANADA J7Y 5G2 1-855-546-6706 Info@thelionelectric .com...

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