G&G CYGG-080 Instructions For Use Manual

Cyclone separator

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CYCLONE SEPARATOR
Instructions for use

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Summary of Contents for G&G CYGG-080

  • Page 1 CYCLONE SEPARATOR Instructions for use...
  • Page 2 Manual version: Date created: 2023-11-08...
  • Page 3: Table Of Contents

    CONTENTS ABOUT THE INSTRUCTION ..........................1 1 ǀ DELIVERY ...............................2 PACKAGING AND DELIVERY CONTENT ......................2 HANDLING OF THE VAN ..........................2 STORAGE BEFORE UNPACKING ........................2 2 ǀ TECHNICAL INFORMATION ..........................3 PURPOSE OF THE DEVICE ..........................3 IMPROPER USE OF EQUIPMENT........................3 MAIN PARTS ..............................4 DESCRIPTION AND FUNCTIONS........................5 output concentration ............................6 LABELS ON EQUIPMENT ..........................6...
  • Page 4: About The Instruction

    ABOUT THE INSTRUCTION PURPOSE OF The instructions are intended for the operator of the equipment and all persons INSTRUCTION who come into contact with it. contact during installation, operation and maintenance. PLATINUM These instructions are valid for all supplied types of CYGG cyclone separators INSTRUCTIONS SYMBOLS USED SYMBOL...
  • Page 5 ABOUT THE INSTRUCTION...
  • Page 6: ǀ Delivery

    1 ǀ DELIVERY PACKAGING AND Due to their size, cyclone separators are transported in disassembled state into DELIVERY CONTENT individual parts (for larger cyclones, exceeding the dimensions of the truck set), which are connected to each other by bolted joints, or they can be transported assembled (if the dimensions allow it) The parts are placed on a standard shipping pallet and secured with tape.
  • Page 7: ǀ Technical Information

    2 ǀ TECHNICAL INFORMATION PURPOSE OF THE A cyclone dust collector is a device designed to separate dust, dirt and other DEVICE particulate matter from air or gas. Its main purpose is to protect the working environment and maintain air quality by separating and trapping impurities that could otherwise be inhaled by workers or contaminate production processes.
  • Page 8: Main Parts

    MAIN PARTS The illustration below is a sample model of a cyclone. The supplied models consist of the same components, differing only in size. Cyclone body - cylindrical Input flange part Cyclone body - conical part Output flange Expansion vessel Rotary feeder Support structure...
  • Page 9: Description And Functions

    DESCRIPTION AND The cyclone separator is used to mechanically separate dust particles from FUNCTIONS of the extracted air. It is often used in wood processing and recycling plants operations. A cyclone separator is a device used to separate dust and other solid particles from a gas or liquid stream.
  • Page 10 TECHNICAL DATA EXIT The guaranteed dust removal rate is between 70-95% depending on the type of CONCENTRATION dust and the extraction conditions. LABELS ON Production label FACILITIES...
  • Page 11: Declaration Of Conformity

    SUBSCRIPTIONS Declaration of conformity is supplied in separate documentation, delivered with ABOUT THE the cyclone AGREEMENT with a separator. 3 ǀ SAFETY INFORMATION GENERAL It is primarily the responsibility of the operator to ensure their personal safety INFORMATION when operating the cyclone. a person designated by the operator.
  • Page 12: Prohibited Activities

    Dress code: During cyclone assembly, designated workers must use appropriate personal protective equipment according to general regulations, internal regulations and the nature of the work to be performed, such as flame-resistant and dielectric work suits, steel-toed work boots, gloves, helmets, safety glasses, ear protectors and respirators (depending on local conditions).
  • Page 13: Safety Instructions For Operation And Maintenance

    - it is forbidden to allow operation, maintenance and servicing by persons who are not designated or competent to operate, maintain and service this type of equipment - it is forbidden to use the unit if it is found to be defective - it is forbidden to throw cigarette butts and similar into the exhaust pipe SAFETY INSTRUCTIONS - In case of malfunctions of any nature, cleaning and maintenance, always...
  • Page 14 PROTECTION: During unit operation in conjunction with surrounding facilities wear hearing protection. If the unit malfunctions in any way, turn it off immediately. and call in maintenance or repair personnel. HAZARD: Explosion due to non-compliance with the maximum temperature of filtered particulates in the case of explosive dusts or mixtures.
  • Page 15: ǀ Installation And Commissioning

    4 ǀ INSTALLATION AND COMMISSIONING WORKING In order to maintain the proper operation of the cyclone, the following ENVIRONMENT environment must be ensured: - relative humidity in the workplace 20-80 % without condensation - ambient temperature -20 °C to +40 °C - non-explosive ambient working environment for units not designed for explosive atmospheres The filter units bearing this symbol are equipped with equipment that allows them...
  • Page 16: Connection To The Electrical Network

    CONNECTION It only applies if the cyclone accessories include electrical appliances, e.g. fan, rotary TO THE feeder, or cyclone body heating. User instructions will be supplied separately for ELECTRICAL these components. NETWORK Before connecting to the mains supply, check that the mains supply has the correct parameters to ensure the rotary feeder (if supplied) has the correct power.
  • Page 17: ǀ Maintenance

    5 ǀ MAINTENANCE Always turn off the filter unit first and allow the hot surfaces to cool before performing any maintenance or inspection. We also recommend securing the unit against unexpected start- If the filter unit discharges hazardous substances, always use appropriate personal protective equipment according to the nature of the hazardous substance.
  • Page 18 There is a visible leak dust particles from the filter Dirt leaks through the seal Check the tightening of the fixing plates outlet Low extraction power and poor air Residual drift value Check the fan settings rotation inside the cyclone and thus TZL* is too high low separation efficiency...
  • Page 19: Replacement Parts

    Particulate Pollutants REPLACEMENT If you need to replace any part or assembly, please contact G&G PARTS filtration, s.r.o., or the company that implemented the filtration unit, to after agreement, arranged delivery and assembly of the required component. When disassembling the device, follow the steps opposite to those described in DEMONTAGE AND LIKVIDATION the INSTALLATION AND REPLACEMENT chapter.
  • Page 20: Warranty Conditions

    WARRANTY The manufacturer guarantees its product for 24 months from the date of delivery CONDITIONS or handover and acceptance. THE WARRANTY COVERS: - hidden defects in the material - demonstrable design defects Defects covered by the warranty must be reported in writing to the manufacturer's service department.
  • Page 21 - negligent handling - by unprofessional intervention - by connecting or reconnecting to the wrong type or voltage of electricity - normal mechanical wear and tear, etc. Other warranty conditions can be agreed in the contract.
  • Page 22 8 | LIST OF MAINTENANCE TASKS Cyclone č. Action Nature Priority Daily Quarterly Annual As required Checking and cleaning the dust container Inspection of the inner part of the cyclone and removal of sediments Ú Checking the cyclone, hopper, flanges for leaks Ú...
  • Page 24 G&G filtration CZ, s.r.o. Hrubínova 1903/9 664 51 Šlapanice Czech Republic...

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