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Related Manuals for Hiniker 2754
Summary of Contents for Hiniker 2754
- Page 1 PICKUP TRUCK SNOWPLOW STEEL STRAIGHT PLOW Models 2754, 2804, 2854 ASSEMBLY INSTRUCTIONS DO NOT USE OR OPERATE THIS EQUIPMENT UNTIL THIS MANUAL HAS BEEN READ AND THOROUGHLY UNDERSTOOD Please visit www.snowplows.hiniker.com to access the most recent version PART NUMBER 25014882...
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Page 3: Table Of Contents
Table of Contents TABLE OF CONTENTS 25014882 8/2023 Hiniker/25014882 GENERAL PLOW ASSEMBLY ...................... 2 FRAME TO MOLDBOARD ASSEMBLY ..................3 HYDRAULICS ASSEMBLY ......................4 PLOW ELECTRONICS ASSEMBLY ..................... 5 TRUCK ELECTRONICS & MOUNT KIT ASSEMBLY ..............7 SYSTEM CHECKOUT ......................... 10 CONTROLLER CONFIGURATION ..................... -
Page 4: General Plow Assembly
2 General Plow Assembly GENERAL PLOW ASSEMBLY WARNING: To prevent personal injury or WARNING: Snow plow has O-ring hydraulic death, be certain to keep clear of any parts fittings on the pump, hoses and hydraulic that may drop when removing bun- cylinders. -
Page 5: Frame To Moldboard Assembly
Frame to Moldboard Assembly 3 FRAME TO MOLDBOARD ASSEMBLY Place moldboard face down on cardboard NOTE: If assembling an 8 1/2’ plow, remove or other padding that will prevent scratches endcaps from compression springs and install in the paint. an extra spring inside each existing spring. Place endcaps on springs and tighten 3/4”... -
Page 6: Hydraulics Assembly
4 Hydraulic Assembly HYDRAULIC ASSEMBLY Install the adapters into power unit, then For Halogen lights Only: Before assembling fasten the hoses to the adapters matching the power unit on the lift frame, scrape a small amount of paint from the two mount the letter ends to the letters on the mani- holes in the lift frame to provide a good fold. -
Page 7: Plow Electronics Assembly
Plow Electronics Assembly 5 PLOW ELECTRONICS ASSEMBLY NOTE: Check 1/4” bolts provided in LED head- NOTE: To prevent corrosion lightly coat all elec- trical connections, ring and spade terminals with light box. If they do not have a pre applied Loc- dielectric grease prior to assembly. - Page 8 6 Plow Electronics Assembly NOTE: Install the plow harness so that water does not run down the wires and pool inside the “Y” connection. Position the harness so that any trapped water can easily drain away. Refer to drawing 6013F. Use plastic tie straps to secure plow wiring harness to lift frame tube and headlamp bracket at the lo- cations shown by arrows 3 and 4.
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Page 9: Truck Electronics & Mount Kit Assembly
Truck Electronics & Mount Kit Assembly 7 TRUCK ELECTRONICS & MOUNT KIT ASSEMBLY Truck Battery On Passenger Side If there is no access hole in the driver’s WARNING: Disconnect truck battery before side firewall then drill a 1” diameter hole. beginning electrical installation to avoid Route the 12 pin rectangular connector of shock hazard. - Page 10 8 Truck Electronics & Mount Kit Assembly Truck Battery On Driver Side Splice the yellow wire to the vehicle’s 12 CAUTION: To prevent injury or property dam- volt auxiliary electrical circuit. This will pre- age caused by unintentional plow movement when the key is removed vent operation of the plow without the ve- hicle’s key being on.
- Page 11 Truck Electronics & Mount Kit Assembly 9 CAUTION: Ensure that the electrical system See instruction sheet provided with vehicle will clear any hood lift/spring mecha- specific harness for hooking up the HTBX nisms before installation. system to the vehicle’s headlights. NOTE: Do not over tighten nuts on the motor To complete the electrical installtion: con- solenoid terminals.
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Page 12: System Checkout
Apply powered graphite on the truck prongs to help the plow to slide on and off more easily. DWG. NO. 6697 Select Hiniker Cold Flow Hydraulic Oil or an equivalent oil that meets military speci- Handle Pinned With Plow on Truck DWG NO. 4199 fication 5606, for plowing in extremely cold temperatures. - Page 13 System Checkout 11 Fasten the power unit cover assembly to the Assemble side markers on the ends of the lift frame bracket with two 1/4” x 3/4” screws, moldboard with 5/16” bolts, flat washers flat washers and lock nuts from the hardware and lock nuts.
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Page 14: Controller Configuration
9585, 9595 Torsion V 9863, 9963, 9710 Compression V Insert the main circuit board into the case top ensuring the joystick is properly seated 2754, 2804, 2854 Steel Straight Down and the harness strain relief is inside the 8804, 8904 Down case. -
Page 15: Headlamp Aiming Procedure
Headlamp Aiming Procedure 13 HEADLAMP AIMING PROCEDURE NOTE: Headlamp aiming should be done while Focus the center of the LH light beam on the plow is in a raised position. intersections of lines 3 and 5. NOTE: This procedure should be done with no Focus the center of the RH light beam on the load on the vehicle other than the driver, snow- intersections of lines 4 and 5. -
Page 16: 14 Warranty
INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGE OR DAMAGES OF ANY KIND FOR LOST PROFITS OR DELAY. If requested by Hiniker, products or parts for which a warranty claim is made are to be returned freight prepaid to our factory. Any improper use, operation beyond rated capacity, substitution of parts not approved by Hiniker Company, or any alteration or repair in such manner as in our judgment aff ects the product materially and adversely shall void this warranty.