Zimmer MFS02-S-KHC-IL Installation And Operating Instructions Manual

Magnetic field sensor with io-link and analog output
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INSTALLATION
AND OPERATING
INSTRUCTIONS
Magnetic field sensor with IO-Link
and analog output
MFS02-S-KHC-IL
DDOC01932
THE KNOW-HOW FACTORY
www.zimmer-group.de

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Summary of Contents for Zimmer MFS02-S-KHC-IL

  • Page 1 INSTALLATION AND OPERATING INSTRUCTIONS Magnetic field sensor with IO-Link and analog output MFS02-S-KHC-IL DDOC01932 THE KNOW-HOW FACTORY www.zimmer-group.de...
  • Page 2: Table Of Contents

    11.5.3 Dwell time at the start and end position ................................23 11.5.4 Piston travel time for extend and retract ................................23 11.5.5 Average piston velocity .......................................24 11.5.6 Current measured field strength ..................................24 Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 3 17 Appendix ....................................28 17.1 IO-Link supplement..........................................28 17.1.1 Device features ........................................28 17.1.2 Physical layer ........................................28 17.1.3 Process data ........................................28 17.1.4 Service data .........................................29 Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 4: Supporting Documents

    This category contains useful tips for handling the product efficiently. Failure to observe these tips will not result in damage to the product. This information does not include any information relevant to health or workplace safety. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 5: Safety Notices

    Personnel who work with the product must have facility-issued authorization to commission, program, configure, operate, maintain and also decommission this product. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 6: Product Description

    The measuring range can be anywhere within the detection range and depends on the application. A = 50 mm B = 25.3 mm Detection range Sensor head Middle of the sensor Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 7: Functional Description

    ► Clean all components until all contamination has been removed. ► Visually inspect all components. ► Remove any foreign objects. ► Seal electrical connections with suitable covers. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 8: Installation

    Brown + (L+) White UOUT (is only output/used in analog operation.) Blue - (M) Black IO-Link (is only output/used in IO-operation.) Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 9: Commissioning

    • The smaller the value, the smaller the measuring range and thus the better the performance. • The higher the value, the higher the measuring range and thus the worse the performance. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 10: Teaching In Switch Points

    Ö If the switch points were detected by the sensor, the PWR LED display lights up green and the MR LED display lights up yellow while the magnet is located within the measuring range. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 11: Manual Teach-In

    Ö The external LED displays light up in yellow in sequence. Ö After 3–5 seconds, only the PWR LED display lights up green. Ö The measuring range has been reset. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 12 The menu closes after teaching in an end position. You must re-open the menu to teach in the second end position. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 13: Process Data Structure

    • Up to eight switch points can be output via byte 3. Alternatively, alert notifications can be output via byte 3 instead of the switch points. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 14: Setting Options Via Io-Link

    11.4.1 Locking the Teach-in button The Teach-in button can be locked via Index 12 (0x0C)/Device Access Locks, Subindex 4 (0x04)/Local User Interface. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 15: Resetting Settings

    Only two complete piston strokes are then required for the teach-in process. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 16: Setting The Position Offset

    ► Repeat the process via the corresponding indices for switch point 2. ► If necessary, configure the switch points 3–8 via Index 16384 (0x4000) to Index 16395 (0x400B). Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 17: Selecting The Switch Point Mode

    2 within the hysteresis and high at switch point 1. Qint.SP2 Qint.SP1 +25 mm -25 mm Movement direction of piston Hysteresis Switch window Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 18 +25 mm -25 mm Qint.SP1 +25 mm -25 mm Movement direction of piston Hysteresis Switch point width Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 19: Switching Behavior After Dynamic Teach-In

    Movement direction of piston Hysteresis End position in direction of mounting screw Travel range of piston End position in direction of line Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 20 The starting point First position Second position Third position Switch points are is not detected as a assigned to the position. positions. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 21 ≠ 0 v ≠ 0 v ≠ 0 v = 0 Qint3 Qint3 Qint3 Qint Qint Qint Qint Qint Qint Qint Qint1 Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 22: Inverting The Switch Point Logic

    The limit values can be changed via the following indices: • Index 4369 (0x1111)/DD – Alert limit • Index 4399 (0x112F)/Actuator alert limits Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 23: Diagnostic Functions Via Io-Link

    Subindex 1 (0x01)/Extend and Subindex 2 (0x02)/Retract. The piston travels in the direction of the mounting screw for extend and in the direction of the line for retract. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 24: Average Piston Velocity

    (0x1105)/Power cycles. One cycle corresponds to one startup and one shutdown. The total number can be output via Subindex 1 (0x01)/Total and the number since the last reset can be output via Subindex 2 (0x02)/Since last reset. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 25: Operation

    When the Teach-in button is pressed and the sensor is in the locked status, the exterior LED displays flash quickly for approx. 2 seconds. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 26: Error Diagnosis

    ► Dispose of the components properly according to the material groups. ► Comply with the locally applicable environmental and disposal regulations. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 27: Declaration Of Conformity

    Rheinau, Germany, 2023-07-13 Authorized representative for (Place and date of issue) Martin Zimmer compiling the relevant technical (Legally binding signature) documents Managing Partner Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 28: Appendix

    Alert <3> Alert <4> Alert <5> Alert <7> Alert <8> Alert <6> Type/Subindex Boolean Boolean Boolean Boolean Boolean Boolean Boolean Boolean Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 29: Service Data

    List of all currently pending events in the device. Status 40 (0x28) PD Input PD In 4 Byte Last valid process input data of the device. Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 30 = read only, wo = write only, rw = read/write COM values specify the bitrate (see IO-Link specification): COM1 (4,8 kbit/s), COM2 (38,4 kbit/s), COM3 (230,4 kbit/s) Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 31 1 ro = read only, wo = write only, rw = read/write 2 COM values specify the bitrate (see IO-Link specification): COM1 (4,8 kbit/s), COM2 (38,4 kbit/s), COM3 (230,4 kbit/s) Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 32 1 ro = read only, wo = write only, rw = read/write 2 COM values specify the bitrate (see IO-Link specification): COM1 (4,8 kbit/s), COM2 (38,4 kbit/s), COM3 (230,4 kbit/s) Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 33 1 ro = read only, wo = write only, rw = read/write 2 COM values specify the bitrate (see IO-Link specification): COM1 (4,8 kbit/s), COM2 (38,4 kbit/s), COM3 (230,4 kbit/s) Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...
  • Page 34 1 ro = read only, wo = write only, rw = read/write 2 COM values specify the bitrate (see IO-Link specification): COM1 (4,8 kbit/s), COM2 (38,4 kbit/s), COM3 (230,4 kbit/s) Zimmer GmbH • Im Salmenkopf 5 •  77866 Rheinau, Germany •  +49 7844 9138 0 • www.zimmer-group.com...

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