WABCO WÜRTH COOLIUS A30 Service Book

A/c service-unit for refrigerant r134a

Advertisement

Quick Links

A30
A/C Service-Unit for refrigerant R134a
Serial Number from AC000140 onwards
Service book
Original Service Book
Doc.No.: ?????_Rev.04.00

Advertisement

Table of Contents
loading

Summary of Contents for WABCO WÜRTH COOLIUS A30

  • Page 1 A/C Service-Unit for refrigerant R134a Serial Number from AC000140 onwards Service book Original Service Book Doc.No.: ?????_Rev.04.00...
  • Page 2 COOLIUS A30...
  • Page 3: Table Of Contents

    ............................. 6.2 Output test ....................................6.3 Phase / Neutral wires pinout ............................7 Other passwords ..................................Service Passwords ..............................Service Report Passwords ............................ Operator Code (OPC) Managing Password ....................Contact and support ................................8.1 Service Portal COOLIUS-AC.COM ..........................COOLIUS A30...
  • Page 4: Flow Diagram

    Flow diagram SN FROM AC000140 TO AC000302 AND FROM AC000305 TO AC000311 INCLUDED: COOLIUS A30...
  • Page 5 SN AC000303 / AC000304 AND STARTING FROM AC000312 INCLUDED: COOLIUS A30...
  • Page 6: Flow Diagram - Spare Parts List

    NEW OIL BOTTLE 500 ml 0819015515 USED OIL BOTTLE 1000 ml 0819015103 REFRIGERANT PUMP 0416590035 REFRIGERANT PUMP SPARE PARTS 0406930907 INTERNAL VESSEL PRESSURE GAUGE 0710040250 (*) NOT PRESENT IN A30 WITH SN AC000303 / AC000304 AND STARTING FROM AC000312 INCLUDED. COOLIUS A30...
  • Page 7: Electric Diagram

    Electric diagram COOLIUS A30...
  • Page 8: Electric Diagram - Spare Parts List

    PISTON FOR “1B” ELECTRIC VALVE 0500142175 (NO / UV / VP) HIGH PRESSURE SWITCH 0703014019 REFRIGERANT PUMP 0416590035 REFRIGERANT PUMP SPARE PARTS 0406930907 (*) NOT PRESENT IN A30 WITH SN AC000303 / AC000304 AND STARTING FROM AC000312 INCLUDED. COOLIUS A30...
  • Page 9: Machine Description

    Machine description COOLIUS A30...
  • Page 10: Machine - Spare Parts List

    REAR WHEEL D260 (PNEUMATIC) 0206001261 FRONT WHEEL WITH BRAKE D100 0206001100 MAIN FAN 120mm 0408080025 MAIN SWITCH 0404230022 INTERNAL VESSEL PRESSURE GAUGE 0710040250 UV TRACER BOTTLE 250 ml 0819015257 NEW OIL BOTTLE 500 ml 0819015515 USED OIL BOTTLE 1000 ml 0819015103 COOLIUS A30...
  • Page 11: Manifold - Spare Parts List

    A30 WITH SN AC000303 / AC000304 AND STARTING FROM AC000312 INCLUDED: N° DESCRIPTION CODE MANIFOLD (A30 with SN FROM AC000140 TO AC000302 AND FROM 0512035009 AC000305 TO AC000311 INCLUDED) MANIFOLD v2 (A30 with SN AC000303 / AC000304 AND STARTING 0510005336 FROM AC000312 INCLUDED) COOLIUS A30...
  • Page 12: Other Parts - Spare Parts List

    POWER CORD (CEE7) 0405270005 CONTROL KNOB (COOLIUS SELECT) 0411210009 LOAD CELL 200KG (SN STARTING FROM AC000140 INCLUDED) 0714110205 LOAD CELL 15KG 0714211019 RED / BLUE RINGS FOR GAUGES 0800101168 KEYBOARD A30 (POLYESTER PANEL) 0805045041 MAINTENANCE KIT (DRIER+VACUUM PUMP OIL+GASKETS) 7500100010 COOLIUS A30...
  • Page 13: Accessories - Spare Parts List

    Contact with the refrigerant can cause blindness and other physical injury to the user! 1. Before dismounting the filter, perform a recovery process in order to reduce the pressure in the internal circuit! IMPORTANT: Disconnect the plug from the supply! 2. Use a 38 mm wrench to unscrew the filter. NOTE: Dispose according to local regulations. 3. Lubricate and place correctly the new O-rings. 4. Assemble the new filter. COOLIUS A30...
  • Page 14: 4.1.2 Replacing The Vacuum Pump Oil

    4. Fill with new oil. The correct oil level of the pump is around half sight glass. 5. Refit the muffler 6. Reassemble the front cover. NOTE: The picture could show a different type of vacuum pump. Muffler Sight glass to indicate the oil level Discharge screw fig. 002 Vacuum pump COOLIUS A30...
  • Page 15: Counter Reset (Unlock Code Required)

    If the UNLOCK CODE is wrong, repeat the step 2. • If the UNLOCK CODE is right, go to step 3. • 3. Press X (CANCEL) key to confirm. Counter reset. Confirm by “X” min. 4. Press again X (CANCEL) key to confirm and reset the Counter reset. counter. Confirm again! Maintenance reset successfully completed. COOLIUS A30...
  • Page 16: Calibration

    5 kg) on the centre of the scale bracket. Wait a few seconds then press ENTER key to confirm and wait! The display shows: Set the sample 5. Turn COOLIUS SELECT to set the weight value. weight value. Press START to confirm. Calibration completed. COOLIUS A30...
  • Page 17: Used Oil Weight Scale

    1. Press START to begin the calibration of pressure trans- ducer. Confirm by “START” 2. The vacuum pump starts and perform a short vacuum phase. Wait! After a few seconds, the displayed value (ADC points) must be lower than 250. COOLIUS A30...
  • Page 18 Wait for screen change! 4. Turn COOLIUS SELECT to set the atmospheric pres- Set the atmospheric sure (ex. 1010 mb) pressure value (abs) When done, press START to confirm. 5. Wait the end, then press STOP to exit. Calibration completed. COOLIUS A30...
  • Page 19: Mainboard Test

    The number identifies the pressed key as described below: No key pressed ENTER key (The ENTER key activates the output indicated on the display, read the instruc- tions before use) STOP key (Not visible) START key X (CANCEL) key RIGHT key i (INFO) key LEFT key COOLIUS A30...
  • Page 20: Analysis Of The Displayed Values

    The values displayed are directly linked to the weight on the scale. Mainboard temperature The temperature is shown in tenths of Celsius degrees (°C). The displayed values are the temperatures of each sensor mounted on the two mainboards. COOLIUS A30...
  • Page 21: Output Test

    • A3 Aggregate valve 3 • A4 Aggregate valve 4 • CP+XP • VP+LP+A2 The HP and LP gauges must show 0 (Zero) bar! • CP+XP+LP • VP+LP+A2 The HP and LP gauges must show 0 (Zero) bar! COOLIUS A30...
  • Page 22 • CP+XP+LP+A2 • UV+A2 The HP and LP gauges must show 0 (Zero) bar! • NO+A2 The HP and LP gauges must show 0 (Zero) bar! • RF+A2 COOLIUS A30...
  • Page 23: Phase / Neutral Wires Pinout

    Phase / Neutral wires pinout (*) “A1” IS PRESENT ONLY IN A30 WITH SN AC000303 / AC000304 AND STARTING FROM AC000312 INCLUDED. COOLIUS A30...
  • Page 24: Other Passwords

    Machine registration (SN) Service Report Passwords 014857 DOWNLOAD and DELETE the Service Report (CONFIDENTIAL) 399154 DELETE the Service Report (CONFIDENTIAL) 200200 DOWNLOAD and DELETE the Service Report Operator Code (OPC) Managing Password 585707 OPC managing password (CONFIDENTIAL) (See “COOLIUS Confidential Operating Manual Service DataBase” for additional info) COOLIUS A30...
  • Page 25: Contact And Support

    Fax: +49 7940 981 88 - 10 99 Fax: +49 7940 981863-5555 Fax: +46 520 470 727 info@wow-portal.com info@wabcowuerth.com info@autocom.se www.wow-portal.com www.wabcowuerth.com www.autocom.se Service Portal COOLIUS-AC.COM On the website www.coolius-ac.com the activation of the machine can be carried out independently. In addition, you will find further help and instructions for your COOLIUS device on this website. COOLIUS A30...
  • Page 26 Reprinting, even in extract, is allowed only after obtaining approval. We reserve the right to make changes to the product at any time, if we consider them to be in the interest of quality improvement, without prior notice or notification. Figures may be WOW! ITALY Doc.No.: ?????_Rev.04.00 examples, which may differ in appearance from...

This manual is also suitable for:

Coolius a30 bus

Table of Contents