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Summary of Contents for Teka StrongMaster 1-IFA
- Page 1 Operating instructions (Translation of the original operating instructions) StrongMaster 1 - IFA StrongMaster 2 - IFA TEKA Absaug- und Entsorgungstechnologie GmbH, Millenkamp 9, D-48653 Coesfeld, Tel.: +49 2541-84841-0, E-Mail: info@teka.eu, www.teka.eu...
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Page 2: Table Of Contents
Table of contents 1 General 2 Description of the system elements 2.1 Illustration of the system elements 2.2 Functionality of the system 2.3 Intended use 2.4. Residual risk 3 Safety instructions 3.1 Definition of the hazard symbols 3.2 General safety instructions 4 Storage, transport and installation of the device 5 Commissioning 5.1 Connecting an extraction element... -
Page 3: General
1 General Congratulations on purchasing the product from TEKA. Our engineers ensure that our devices reflect the state of the art through continuous development. Nevertheless, misuse or misconduct can endanger your safety. Please observe the following for a successful use of the device: Only authorised and instructed personnel can carry out transport, operation, maintenance and repair of the device. -
Page 4: Description Of The System Elements
2 Description of the system elements 2.1 Illustration of the system elements Installation example: Z.Nr. 13464702 Pos.1 Operating elements Pos.7 Suction nozzle (StrongMaster 1: 1x, Pos.2 Dust collecting housing StrongMaster 2: 2x) Pos.3 Filter housing Pos.8 Exhaust grille Pos.4 Fan housing Pos.9 Mains cable with plug Pos.5... -
Page 5: Intended Use
2.3 Intended use The device is intended for commercial use. If the device is made publicly accessible, it must never be operated unsupervised by authorized personnel, authorized by the operator. The filter unit is intended for extraction and filtration of dusts and fumes that result from thermal joining and cutting of metals. -
Page 6: Safety Instructions
3 Safety instructions 3.1 Definition of the hazard symbols The device is constructed according to the state of the art and the recognised safety regulations. Nevertheless, during use threats to life and limb of the user or other persons may arise. The impairment of the machine or other property are also possible. -
Page 7: Storage, Transport And Installation Of The Device
WARNING Dangers arising from electricity. The operator must ensure that electrical plants and equipment are only built, modified and maintained by a qualified electrician or under the direction and supervision of a qualified electrician. Do not work on components if you are not sure that these are disconnected. If necessary, disconnect the device from the electric power supply and secure it against unauthorized restarting. -
Page 8: Commissioning
5 Commissioning WARNING Dangers arising from a defective condition of the unit. Make sure that the measures described in this chapter are completed before the commissioning of the unit. All doors of the unit must be closed and all necessary connections must be attached before turning the unit on. -
Page 9: Electrical Connection
5.2 Electrical connection NOTICE Electric malfunction possible in cause of an incorrect power supply. Pay attention to the admissible supply voltage. Please observe the specifications on the type plate. ● Reconnect the mains cable (see chapter 2.1) to the power supply. ●... -
Page 10: Operating The System
6 Operating the system 6.1 Explanation of the operating elements Operating elements for the device control Representa Designation Description / function tion ON-OFF-switch By means of this switch, the device is switched on and off. When the device is switched off, it is not disconnected from the power supply. -
Page 11: Maintenance
7 Maintenance In accordance with national regulations, the operator is obliged to carry out repeat and functional tests. Unless otherwise specified by national regulations, we recommend regular visual inspections and functional tests of the device as described in the chapter “Maintenance intervals”. You find the chapter “Maintenance intervals”... -
Page 12: Reset To Maintenance State
7.1 Reset to maintenance state ● Switch off the unit. Unplug the mains plug. Secure the unit against unauthorized restarting during maintenance. ● After completion of all maintenance work the unit can be reconnected to the power supply. 7.2 Cleaning the filter cartridges The filter cartridges are reusable filters and can be cleaned. -
Page 13: Replacing The Filter Cartridges
● Hold the compressed air pistol into the interior of the filter cartridge. Blow steadily with the compressed air pistol into the crinkles of the filter cartridge. Clean it for at least 5 minutes. ● Close the rear service door of the filter housing. ●... - Page 14 ● We recommend that two people work together to replace the filter cartridges. ● We recommend spreading out a protective film in order to keep the area around the unit clean. ● The filter cartridges may only be replaced in well-ventilated rooms and while wearing an appropriate respiratory mask! We recommend: Respiratory protection half mask DIN EN 141/143...
- Page 15 ● Pull the disposal bag over the cartridge holder and filter cartridge. ● Unhook the cartridge holder from the cartridge guides. ● Remove the cartridge holder with the filter cartridge and the disposal bag from the filter housing. ● Briefly lift the filter cartridge in order to release it from the cartridge holder.
- Page 16 ● First of all, remove all the filter cartridges as described in the steps above. ● Only then should you start to install the new filter cartridges. Only use TEKA replacement filters. Otherwise the correct functioning of the unit is not guaranteed.
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Page 17: Emptying The Dust Collecting Tank
5 minutes before opening the service door. Before emptying the dust collecting tank hold ready an appropriate container (e.g. PE bag). The bags are optionally available at TEKA, see list of spare parts. We recommend having PE bags in stock. -
Page 18: Precoating Of New Filter Cartridges
● Provide sufficient filter aid. We recommend using 10 grams for each square metre of the filter surface. The filter aid is available at TEKA (see list of spare parts). ● Choose the capture point in the suction pipe that is the closest to the filter cartridges. E.g. an inspection flap can be used as a capture point. -
Page 19: Dismantling / Disposal
A recommissioning of the device must only occur if it is ensured that the system is functionally equivalent to the original state. Repairs may only be carried out by TEKA personnel or, after consultation with TEKA GmbH, by the personnel authorised by the operator. -
Page 20: List Of Spare Parts
Dust at the service door The door is not correctly closed. Close the door. of the filter housing. The seal between the service door and The seal must be replaced. filter housing is damaged. Escape of dust at the hinge. The hinge must be reoriented or replaced. -
Page 21: Technical Data
11 Technical data Version StrongMaster 1 IFA StrongMaster 2 IFA Supply voltage 230 / 400 / 500 Frequency Type of current 1 / 3 / 3 engine power Air flow volume max. m³/h 1860 2500 Air flow volume m³/h 1210 2220 (possible operation point) Air flow volume min. -
Page 22: Ec Declaration Of Conformity
This declaration will become void if the device is exposed to modifications that are not approved by the manufacturer in written form. Authorized representative for the technical documentation: TEKA Absaug- und Entsorgungstechnologie GmbH, Millenkamp 9, D-48653 Coesfeld (Jürgen Kemper, managing director) Coesfeld, 3rd january 2023 BA_StrongMaster-1-und-2_IFA_20230808_EN 08.08.2023... -
Page 23: Training Protocol
13 Training protocol Designation of the device: StrongMaster 1 - IFA / StrongMaster 2 - IFA (This form can be used by the operator to document the training of the employees. Training should be performed by authorized personnel only. Refer to the instructions in Chapter "Safety Instructions") By his signature, the employee confirms that he has been instructed regarding the following items: Instruction completed... -
Page 24: Maintenance Intervals
The approach of the maintenance measures is described in chapter "Maintenance". Maintenance interval Maintenance work Chapter recommended by TEKA determined by the operator The cleaning of the filter cartridges must be carried out at the Cleaning the filter cartridges latest when the device signals a filter alarm. -
Page 25: Visual Inspection Of The Device
14.2.1 Visual inspection of the device Visual inspection: Observation that there are no visible safety-related defects. WARNING Danger arising from the ready to operate condition of the device. Follow the procedure as described in the chapter “Set to maintenance state”. The following steps must be carried out in the course of the visual inspection: ●... -
Page 26: Electrical Test Of The Electrical Lines And Earthing Connections
14.2.3 Electrical test of the electrical lines and earthing connections WARNING Danger arising from electricity. The operator is responsible for ensuring that all work on electric components is carried out by authorised and qualified personnel. The device is subject to regular electrical checks by the operator of the device, and are subject to national standards of the different countries.
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