Klein Tools BC503C Instructions

ENGLISH

WARNINGS

READ ALL INSTRUCTIONS. FAILURE TO FOLLOW THESE
WARNINGS AND INSTRUCTIONS MAY RESULT IN
SERIOUS BODILY INJURY OR DEATH.
• Check all hardware is tightened before each use.
• Inspect before each use: make sure all hardware is
fully tightened. Do not use if there are signs of cracks,
breakage or any other damage.
• The Work Tray is rated to hold a maximum of 40 lbs.
(18 kg) Do NOT exceed.
• Do NOT step or stand on the Work Tray. It is NOT for
human support.
• Risk of Dropped Objects: Do not hang or tether tools or
equipment from the Work Tray.
• Always remove and stow your Work Tray before driving.

SYMBOLS ON PRODUCT

Warning or Caution
Weight Rating: 40 lbs
Read Instructions
No Tether Point: Not for Fall Arrest,
Not for Dropped Object Prevention
Do Not Step or Stand

ASSEMBLY INSTRUCTIONS

Read these instructions carefully before operating and keep
for future reference.

ASSEMBLY

1. Assemble 1 Arm into an arm slot in the Tray
2
2. Align the holes of the Arm with the holes in the Tray
2
3. Add an M8 Lock Washer to a M6 × 10 mm Long
7
Barrel Nut .
4
4. From the inside of the Tray , insert the Long Barrel
1
Nut into one of the upper 2 holes . Press it
4 2
through the Arm , Work Tray and Arm
2 1
outside of the Work Tray .
1
5. Insert a M6 × 16 mm Bolt from the outside of the
3
Work Tray through the Arm so it meets up with
1 2
the Barrel Nut and hand-tighten.
3
6. Repeat with another Long Barrel Nut , Lock Washer
4
and Bolt at the other upper hole location.
3
7. Add an M8 Lock Washer and M8 Flat Washer
7
an M6 × 10 mm Short Barrel Nut . From the inside
5
of the Tray , insert the Barrel into one of the
1 5
lower 4 holes .
2
8. Press the sleeve through the Work Tray
1
on the outside of the Work Tray .
1
9. Insert a M6 × 16 mm Bolt from the outside of the
3
Work Tray through the Arm so it meets up with
1 2
the Barrel Nut and hand-tighten.
4
10. Repeat with three more Short Barrels , Lock Washers
5
, Flat Washers , and Bolts at the 3 other lower
7 6 3
hole locations.
ASSEMBLY INSTRUCTIONS
11. Use the M6 Hex Key on the corresponding sleeve,
8
and while holding the Bolt
3
sleeve to the Bolt until snug
3
12. Repeat on the other five hardware sets.
13. Repeat on the second Arm
2
14. Make sure all fasteners are fully tightened before using.
15. Install Foam Pads on to the underside of the
9
Arms (optional, see FOAM PADS section).
2

INSTALLATION ONTO BUCKET WORK CENTER

• Lower assembled Work Tray at an angle so that the
opening in the Arms wrap around the Bucket Work
2
Center wall, with the top of the Arm
the bucket and the bottom of the Arm
(Fig A).
• Hook the lips of both Arms
2
top rail inside the bucket (Fig B).
• Rotate the Work Tray so that the bottom of the
1
Arms rest against the outside of the bucket. (FIG C).
2

FOAM PADS

• Foam Pads can be used to minimize movement of
9
the Work Tray along the rail system wall that may
1
occur when positioning your bucket or accidentally
bumping it.
• If the Work Tray moves around too easily, consider
1
adding the pads to the assembly.
9
• The Foam Pads are designed to sit between each
9
Arm and the top of the rail system wall. Simply
2
remove the adhesive liner from each Pad
firmly at the locations shown.
NOTE: The Foam Pads are not designed to slide along
9
. the wall so repositioning the Work Tray
1
to be lifted and rotated away from the wall before sliding.
.
1

PARTS INCLUDED

1. 6.
Tray (×1) M8 Flat Washer (×9)
2. Arms (×2) 7. M8 Lock Washer (×13)
on the
2
3. 8.
M6 × 16 mm Bolt (×13) M6 Hex Key (×1)
4. 9.
M6 × 10 mm Long Barrel (×5) Foam Pads (×2)
5. M6 × 10 mm Short Barrel (×9)
NOTE: Parts in 3, 4, 5, 6, 7, 8 may include extra hardware.
7

CLEANING AND STORAGE

to
6
Clean the product with mild soap and water only. Rinse
and wipe dry. Store in a cool place.
CUSTOMER SERVICE
and Arm
2
KLEIN TOOLS, INC.
450 Bond Street, Lincolnshire, IL 60069 1-800-553-4676
customerservice@kleintools.com www.kleintools.com
3
7
4
in the pocket, tighten the
6
5
.
1
reaching inside
2
on the outside
2
under the bottom of the
9
and press
9
will require it
1
FIG. A
FIG. C
2
WORK TRAY ASSEMBLY – INSTRUCTIONS
ENSAMBLE DE BANDEJA DE TRABAJO –
INSTRUCCIONES
PLATEAU DE TRAVAIL – INSTRUCTIONS
3
6
FIG. B
BC503C
4 5
7 8
1390738 Rev 06/23 A