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KTC 50C2U Operation Instructions Manual

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Shenzhen KTC Technology Group
Shenzhen KTC Technology Co., Ltd.
Operation Instructions
Product Name：
50C2U
Prepared by:
liangchangqing
Examined by:
Approved by:
Date:
2019/6/5

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Summary of Contents for KTC 50C2U

  • Page 1 Shenzhen KTC Technology Group Shenzhen KTC Technology Co., Ltd. Operation Instructions Product Name： 50C2U Prepared by: liangchangqing Examined by: Approved by: Date: 2019/6/5...
  • Page 2 50C2U Model Station Process speaker Name HK.T.RT2861V09 Scheme Material NO. Quantity Description Operation content and requirement Mark and Figure Tool parameter Put a loudspeaker on the desktop, check the lug plate of loudspeaker is OK, one 7711-B2838A-A2000014 8Ω 10W speaker...

  • Page 3: Speaker Installation

    Model 50C2U Station Speaker Installation Name Scheme HK.T.RT2861V09 Material NO. Quantity Description Operation Content and Requirement Mark figure Tool parameter 7002-5000C2-04B00L01 50C2 injection molding 26074 black back cover_L Put back cover-L and back cover-R on the workbench Figure1 7002-5000C2-04B00R01 50C2 injection molding 26074black back cover_R...
  • Page 4 50C2U Station Model Key Processing Name Scheme HK.T.RT2861V09 Material NO. Quantity Description Operation Content and Requirement Mark figure Tool parameter 7096-5500C1-40001201 55C1 glossy and transparent key beacket Place processed key plate on key bracket for positioning Figure1 9015-11255C-01032031 Remote control receive board Take key plate and check its appearance.
  • Page 5 50C2U Model Station Back Cover L\R-paste dust-proof mat Name HK.T.RT2861V09 Scheme Material NO. Quantity Description Operation Content and Requirement Mark figure Tool parameter Take back cover out from carton and remove its packaging bag, check its appearance,not 7912-F22052-0080R511 52*8*0.5T black adhesive tape...
  • Page 6 50C2U Station Model Back Cover M-paste dust-proof mat Name HK.T.RT2861V09 Scheme Material NO. Quantity Description Operation Content and Requirement Mark figure Tool parameter Take back cover out from carton and remove its packaging bag, check its appearance,not 7002-4900C1-04B0M011 49C1 injection molding 26074 black back cover_M(etching) Figure1 allow scratch, color difference, sharp etc.
  • Page 7 50C2U Model Station stick film Name HK.T.RT2861V09 Scheme Material NO. Quantity Description Operation Content and Requirement Mark figure Tool parameter Take 1PCS sticker for mainboard lower interface mark and paste it on the slot of 7372-5500C1-12101001 55C1 matt label sticker for mainboard lower interfacer...
  • Page 8 Model 50C2U Station Processing power cord Name HK.T.RT2861V09 Scheme Material NO. Quantity Description Operation Content and Requirement Mark figure Tool parameter 6264-250008-13210001 TV-5 8/128A 250VAG 4pin rocker power switch Figure1、2 Respectively insert 2pin red-black power cord and 250V power cord in the rocker 6110-151022-06471701 1.5M+0.1M power cord...
  • Page 9 Model 50C2U Processing power cord-2 Station name HK.T.RT2861V09 Scheme Quantity Description Operation content and requirement Figure Tool parameter processed power cord switch module Put power cord on the workbench Figure 1\2 diagonal pliers 4411-131600-16270901 Ф16×26.7×9mm magnet ring (with buckle) Take magnet ring to twist a circle on the socket of power cord,then fasten magnet ring.
  • Page 10 Figure Tool parameter Quantity 7422-500CAK-3I5CC231-F 50″TFT KTC K500WDC2-TA300C2 LED PANEL Take displayer and remove its package protective kit. Check its appearance is in good conditionFigure1 Grasp the mental frame of display screen,not allow any item touch display area Figure2 Make screen face up,and place it on the workbench.
  • Page 11 50C2U Model Locking Hexagon Screw Station Name Scheme HK.T.RT2861V09 Material NO. Description Working contents and requirements Figure Tool parameter Quantity 7B11-0302F0-00102141 Φ3×2.5×7mm Screw take 4PCS screws, lock them on display back Figure1 click foot switch to let it flow to the next station after self check OK.
  • Page 12 Model 50C2U Paste sticker/EVA mat Station Name Scheme HK.T.RT2861V09 Material NO. Quantity Description Operation content and requirement Mark and Figure Tool parameter take 2pcs 265MM dust-proof mat,as figure 1 show,tear off protective paper and paste it at 7912-F22265-0060R511 265*6*0.5T adhesive tape Figure 1 the appointed position.Not allow exposed or cocked.
  • Page 13 50C2U Model Lock mainboard bracket Station Name Scheme HK.T.RT2861V09 Material NO. Description Operation content and requirement Mark and Figure T ool parameter Quantity 7119-5500C1-42120504 Mainboard bracket Put mainboard bracket at the right side of screen back plate,align to screw holes.
  • Page 14 50C2U Model lock mainboard Station Name Scheme HK.T.RT2861V09 Material NO. Description Working contents and requirements Figure Tool parameter Quantity 32"above 12V HK.T.RT2861V09 9011-240027-PI201011 Check mainboard's appearance,not allow dirt/damage/interface broken. Figure 1 OutsourcingMotherboard take M3×7mm P head screw *5PCS, locking main board on display back screw column...
  • Page 15 50C2U Model Locking IO baffle Station Name Scheme HK.T.RT2861V09 Material NO. Description Working contents and requirements Figure Tool parameter Quantity 7111-5500C1-X0000251 55C1 mainboard side baffle take right side IO baffle plate, isntall it on display back related to each interfaces.
  • Page 16 50C2U Model Station/NO. TV Assembly 06 Station Locking power board Name Scheme HK.T.RT2861V09 Material NO. Quantity Description Working contents and requirements Figure Tool parameter Take power board and check its appearance. Not allow dirt/damage/missing parts/damage. Figure 1 9012-112A45-20004B41 FA1A50+HFC0500+358 K-PL-FH1 LED Power board...
  • Page 17 Model 50C2U Place lower bracket Station Name Scheme HK.T.RT2861V09 Material NO. Description Working contents and requirements Figure Tool parameter Quantity Take 40L83F down side metal bracket and place it on the bottom of back plate for 7142-40L83F-X0000001 40L83F down side metal bracket...
  • Page 18 Model 50C2U Locking lower bracket Station Name Scheme HK.T.RT2861V09 Material NO. Description Working contents and requirements Figure Tool parameter Quantity Use 7pcs Ф3×3mm flat head blue zinc plating machine screw to lock lower bracket on the 7B11-0303A6-00101124 Ф3×3mm flat head blue zinc plating machine screw...
  • Page 19 50C2U Model Locking base support 1 Station Name Scheme HK.T.RT2861V09 Material NO. Description Working contents and requirements Figure Tool parameter Quantity Take 1pcs die-casting base support and check its appearance. Use 1pcs acetic acid tape to 7129-4300C1-42120101 43C1 metal base support (SGCC T=1.5,ROHS)
  • Page 20 50C2U Model Locking base support 2 Station Name Scheme HK.T.RT2861V09 Material NO. Description Working contents and requirements Figure Tool parameter Quantity Take 1pcs die-casting base support and check its appearance. Use 1pcs acetic acid tape to 7129-4300C1-42120101 43C1 metal base support (SGCC T=1.5,ROHS)
  • Page 21 50C2U Model Locking back cover-R Station Name Scheme HK.T.RT2861V09 Material NO. Description Working contents and requirements Figure Tool parameter Quantity Preprocessed back cover-R Figure1 Place preprocessed back cover-R on the left side of back plate for positioning,screw hole to screw hole...
  • Page 22 50C2U Model Locking back cover-L Station Name Scheme HK.T.RT2861V09 Material NO. Description Working contents and requirements Figure Tool parameter Quantity Preprocessed back cover-L Figure1 Place preprocessed back cover-L on the left side of back plate for positioning,screw hole to screw hole...
  • Page 23 Model 50C2U Inserting wire-A Station Name Scheme HK.T.RT2861V09 Material NO. Description Working contents and requirements Figure Tool parameter Quantity 343mm two-terminal wire,51Pin inserted in driver board，the other side 51Pin inserted in 6140-0343HA-51D71201 Figure1 343mm two-terminal V-BY-ONE wire mainboard LVDS connector.
  • Page 24 50C2U Model Insert wire-B Station Name Scheme HK.T.RT2861V09 Material NO. Description Working contents and requirements Figure Tool parameter Quantity Take processed power switch module,insert 2pin red-black power cord in 2pin socket on Pre-processed rocker switch+wire module power board．Tear off protective paper of magnet ring and paste it at the appointed Figure1 position,as figure show.
  • Page 25 Model 50C2U Station/NO. Machine assembly 16 Inserting wire-C Station Name Scheme HK.T.RT2861V09 Material NO. Quantity Description Operation content and requirement Mark and FigureTool parameter take 400mm four-termina main board power wire, insert 15Pin on power board 15Pin socket ,10Pin 6149-0400E5-15213421...
  • Page 26 50C2U Model Arranging wire-1 Station Name Scheme HK.T.RT2861V09 Material NO. Description Working contents and requirements Figure Tool parameter Quantity Use cable tie to bind key wire on the IO baffle,then use cutting nipper to cut off redundant 7907-0A0001-08000211 2×80mm Cable tie Figure 1 part(reserve 0.4cm).
  • Page 27 Model 50C2U Station/NO. Machine assembly 18 Process Checking Station Name Scheme HK.T.RT2861V09 Material NO. Quantity Description Operation content and requirement Mark and FigureTool parameter check to see if any screw missing or not locked in place etc. Figure 1 check whether all fiber tapes sticked OK, should be no tilt.
  • Page 28 50C2U Model Locking back cover-A Station Name Scheme HK.T.RT2861V09 Material NO. Quantity Description Working contents and requirements Figure Tool parameter Pre-processed back cover-M Take back cover and check its appearance. Not allow scratch,damage or missing glue Figure1 Install power cord in the buckle of back cover...
  • Page 29 50C2U Model Locking Back Cover-B Station Name Scheme HK.T.RT2861V09 Material NO. Description Working contents and requirements Figure Quantity Tool parameter 7B11-0306A6-00105114 Ф3×6mm Flat head black plating machine screw Figure1 Make screw attach on the head of electric screwdriver, use 6PCS screws to lock back...
  • Page 30 50C2U Model Locking Back Cover-C Station Name Scheme HK.T.RT2861V09 Material NO. Quantity Description Working contents and requirements Figure Tool parameter Make screw attach on the head of electric screwdriver,use 3PCS Ф3×6mm Flat head black plating 7B11-0306A6-00105114 Ф3×6mm Flat head black plating machine screw...
  • Page 31 50C2U Model Locking Back Cover-D Station Name Scheme HK.T.RT2861V09 Material NO. Quantity Description Working contents and requirements Figure Tool parameter Make screw attach on the head of electric screwdriver,use 2PCS screws to lock back cover 7B11-062586-20105111 Ф6×25mm P head black zinc plating machine screw...
  • Page 32 Model Above 26" TV Machine debugging Station Pre test Station/NO. name Program for all programs general Tool 1. Wastes produced by this station shall be placed in the assigned position. Refer to Waste Classification and Disposal List ① Notices Working contents and explanation Working contents and steps ：...