Retigo Combi-chill 1011 Operating Manual
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Retigo Combi-chill 1011 Operating Manual

Blast chiller / freezer
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Blast chiller / freezer
Combi-chill 1011, 1411
OPERATING MANUAL
READ THIS MANUAL BEFORE USE

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Summary of Contents for Retigo Combi-chill 1011

  • Page 1 Blast chiller / freezer Combi-chill 1011, 1411 OPERATING MANUAL READ THIS MANUAL BEFORE USE...

  • Page 2: Table Of Contents

    ENGLISH INDEX     INDEX ..............................1     ANALYTICAL INDEX .......................... 2     SAFETY .............................. 3     REGULATIONS AND GENERAL INSTRUCTIONS ................4     4.1. General information ........................4     4.2. Warranty ........................... 4    ...

  • Page 3: Analytical Index

    ENGLISH ANALYTICAL INDEX B  L  Blast chiller mode; 8 Language Selection; 35 Blast Chilling Recipes; 32 P  C  Packaging; 50 Cleaning the condenser; 39; 41; 43; 45 Positive Temperature Blast Chilling; 9 Cleaning the evaporator; 39; 41; 43; 45 Pre-cooling; 34 Condensing unit water connection;...

  • Page 4: Safety

    ENGLISH SAFETY  If a stationary appliance is not fitted with a It is recommended to carefully supply cord and a plug, the means for read instructions warnings disconnection must be incorporated in the fixed contained in this manual before using the wiring in accordance with the wiring rules.

  • Page 5: Regulations And General Instructions

    ENGLISH In order to guarantee hygiene and protect the products or those that contain substances that are foodstuffs from contamination, the elements that harmful to personal health. come into direct or indirect contact with the foodstuffs must be cleaned very well along with In the case of prolonged inactivity, as well as the surrounding areas.

  • Page 6: Description Of The Appliance

    ENGLISH 4.4. Description of the Appliance The Blast chiller-Shock freezer, from now on The lower part is also distinguished by a control defined as appliance, has been designed and built panel (A) that allows access to the electric parts; to cool and/or freeze foodstuffs in the professional there is a vertically-opening door in the front, catering ambit.

  • Page 7: Features Plate

    ENGLISH 4.5. Features Plate The identification plate shown is applied directly CODE /KODE onto the appliance. It states the references and all CODICE indications indispensable for working in safety. MODEL / MODELL MODELLO 1) Appliance code SERIAL No/SERIEN NR. 2) Description of the appliance MATRICOLA 3) Serial number TENSION/SPANNUNG...

  • Page 8: Safety Devices

    ENGLISH 4.6. Safety Devices During the running of appliance, some control Thermal relay devices may activate and govern the correct running of the machine. In other cases, they may deactivate parts or the whole machine, to put the appliance in safe conditions. The main controls are listed.

  • Page 9: Use And Functioning

    ENGLISH evaporator deflector, deactivates machine functioning. Closure of the deflector with the Evaporator Fan Micro switch successive disappearance of the alarm on the display, restores normal machine functioning. If the deflector is opened to inspect the evaporator or fans, this micro switch positioned on the USE AND FUNCTIONING 5.1.
  • Page 10 ENGLISH Positive Temperature Blast Chilling  This cycle lowers the temperature at the Pressing the area it is possible to change core of the product from + 90 ° C to + 3 ° C in the the cell temperature and the speed of the fans shortest time possible and within a maximum time during the conservation phase : of 90 minutes.
  • Page 11 ENGLISH  speed during intensive phase ;  speed during conservation. To exit the “advanced settings” screen press on the upper left display area. To confirm the blast chilling cycle settings press the right lower area If a standard chilling cycle has been selected, following screenshot will appear: To save and store the set cycle press in correspondence of the area...
  • Page 12 ENGLISH Time Positive Blast Chilling Cycle  This cycle lowers the temperature at the Pressing the area, the controller displays core of the product from + 90 ° C to + 3 ° C in the the “advanced setting” screen : time set by the user.
  • Page 13 ENGLISH During a current cycle, following screenshot will If a standard chilling cycle has been selected, be displayed : following screenshot will appear : Number of the current phase Time from cycle begin If an intensive chilling cycle (HARD) has been selected, following screenshot will appear : Positive blast chilling symbol Intensive blast chilling symbol...
  • Page 14 ENGLISH Temperature Frosting Cycle  This cycle lowers the temperature at the Pressing the area, the controller displays core of the product from + 90 ° C to - 18 ° C in the the “advanced setting” screen : shortest time possible and within a maximum time of 270 minutes.
  • Page 15 ENGLISH To start the cycle press in correspondence of the If a standard frosting cycle has been selected, following screenshot will appear : area Following screenshot will be displayed : Number of the current phase Time left If a SOFT frosting cycle has been selected, following screenshot will appear : Frosting symbol Intensive cycle symbol...
  • Page 16 ENGLISH Timed Frosting Cycle   conservation This cycle lowers the temperature at the core of the product from + 90 ° C to - 18 ° C in the Pressing the area, the controller displays time set by the user. We recommend performing the “advanced setting”...
  • Page 17 ENGLISH Number of the current phase If a standard frosting cycle has been selected, following screenshot will appear : Time from cycle begin If a SOFT frosting cycle has been selected, following screenshot will appear : Frosting symbol Intensive cycle symbol Timed cycle symbol Pressing on the area the display show the...
  • Page 18 ENGLISH Continuous Timed Cycle  Number of the current phase This cycle can be used when large quantities of food are to be chilled and the specific Time from cycle begin chilling time of each product is known. Just set the cell temperature, the fan speed and start the machine.
  • Page 19 ENGLISH Continuous Temperature Cycle The continuous temperature cycle is available on Number of the current phase condition that there are two or three product probes. Time from cycle begin By selecting the continuous temperature cycle the system will propose following screenshot : While executing the cycle, each time the door is closed, the system checks the proper insertion of By pressing the area...
  • Page 20 ENGLISH Custom Cycle The function “custom” allows setting a cycle composed of a maximum of 4 phases (3 for the blast chilling and a conservation one) and can be composed of temperature phases and/or timed phases. By selecting the custom cycle the system will propose following screenshot : To change the values within the single phases, press in the area involved.

  • Page 21: Special Cycles Mode

    ENGLISH 5.3. Special Cycles Mode By selecting the area the menu SPECIAL CYCLES is loaded. Proceed by selecting one of the available areas as needed: 1. sanitization 2. drying 3. manual defrosting 4. ice cream hardening 5. sterilization 6. thawing (optional) 7.
  • Page 22 ENGLISH Fish Sanitization Cycle The function “Fish Sanitization” is divided into Press in correspondence of the area at the three phases : right top to step to the third phase. 1. negative temperature blast chilling phase  2. maintaining phase 3.
  • Page 23 ENGLISH Drying Cycle The “drying” function will run a cycle of forced ventilation. The opening of the door will not affect the running cycle. Pressing on the area the display show the temperatures detected by the various probes, the state of inputs / outputs and the alarms stored by the system.
  • Page 24 ENGLISH Ice Cream Hardening Cycle The ice cream hardening cycle is a timed freezing To run the cycle press in correspondence of the cycle. Temperature, duration and fan speed can set. system proposes following screenshot: area During a current cycle, following screenshot will be displayed : By pressing the area it is...
  • Page 25 ENGLISH  Once the sanitization cycle by OZONE, starts a rest cycle lasting 20 minutes. It is not allowed to interrupt a rest cycle. During the off cycle, following screenshot will be displayed : 3 cycles over a period of 24 hours are sufficient to sanitize the internal cell.
  • Page 26 ENGLISH To run the cycle press in correspondence of the Pressing on the area the display show the temperatures detected by the various probes, the state of inputs / outputs and the alarms stored by area the system. To abort the current cycle press for at During a current cycle, following screenshot will be displayed : least three seconds the area...
  • Page 27 ENGLISH By pressing the area it is possible to change the fan speed. To run the cycle press in correspondence of the area During a current cycle, following screenshot will be displayed : Number of the current phase Time from cycle begin By pressing the area it is possible to change the cell operating temperature.
  • Page 28 ENGLISH Temperature Slow Cooking Cycle selecting slow cooking cycle temperature, the system proposes following By pressing the area after the slow cooking screenshot : phase, a maintaining phase will be enabled; the corresponding area will be enlightened The system proposes following screenshot : By pressing the area it is possible...
  • Page 29 ENGLISH Number of the current phase Duration of the current phase To change the values within the single phases, press in the area involved. E.g. to change the temperature of the cell during the slow cooking, press in correspondence of Simbolo lenta cottura phase 1;...
  • Page 30 ENGLISH Timed Slow Cooking Cycle By selecting the timed slow cooking cycle, the system proposes following screenshot: corresponding area will be enlightened The system proposes following screenshot : Within this screen it is possible to set various By pressing the area it is parameters related to the maintaining phase.
  • Page 31 ENGLISH Number of the current phase Time Left To change the values within the single phases, press in the area involved. E.g. to change the temperature of the cell during the slow cooking, press in correspondence of phase 1; the screen of the first phase will be Freezing symbol showed.

  • Page 32: Recipes Mode

    ENGLISH 5.4. Recipes Mode Selecting the area the menu RECIPES is loaded. Recipes are divided by type :  Blast chilling  frosting  proving (optional)  slow cooking (optional)  custom recipes. Selecting the area it is possible to access recipes edited by the user.
  • Page 33 ENGLISH Blast Chilling Recipes Below our standard recipes : Fish Meat Products Set Cell -25°C Set Cell -25°C Phase 1 Set Probe 20°C Phase 1 Set Duration 27 min Set Ventilation Set Ventilation Set Cell -5°C Set Cell -5°C Phase 2 Set Probe 3°C Phase 2...
  • Page 34 ENGLISH Frosting recipes Below our standard recipes: shock freezing Set Cell 0°C Phase 1 Set Probe 3°C Set Ventilation Set Cell -12°C Phase 2 Set Probe -3°C Set Ventilation Set Cell -30°C Phase 3 Set Probe -18°C Set Ventilation Set Cell 5°C Conservation Set Probe...

  • Page 35: Pre-Cooling

    ENGLISH By pressing in correspondence of the area following screenshot is displayed, together with the writing editor to enter the name of the recipe. If an occupied position is selected, the system asks to confirm the overwriting. 5.5. Pre-cooling The pressure of the area allows setting and starting a pre-cooling cycle.

  • Page 36: Settings

    ENGLISH 5.6. Settings By pressing the key on the home screen you can enter the SETTINGS menu. The page shows following menus:  service;  setup;  language selection; Service Inside the SERVICE area, it is shown a list of available functions as follows: ...

  • Page 37: Use Of The Usb Port

    ENGLISH 5.7. Use of the USB port Through the USB port you can perform the Following screenshot will be displayed : following operations : download and upload of recipes; download and upload of the configuration parameters; download of the information concerning the HACCP records.

  • Page 38: Recommendations For Use

    ENGLISH 5.8. Recommendations for Use Prolonged Inactivity If the appliance remains inactive for a long period, proceed as follows: 1. Use automatic isolating switch deactivate connection to the main electrical line. 2. Clean the appliance and surrounding areas thoroughly; 3. Spread a thin layer of cooking oil onto the stainless steel surfaces;...

  • Page 39: Cleaning And Maintenance

    ENGLISH CLEANING AND MAINTENANCE 6.1. Recommendations for Cleaning and Maintenance particular, deactivate the electrical power supply using the automatic isolating switch. Activate all envisioned safety devices before carrying out any maintenance interventions. In 6.2. Routine Maintenance Routine maintenance consists of daily cleaning of To remove hardened residues, use wooden or all the parts which can come into contact with plastic spatulas or abrasive rubber pads.
  • Page 40 ENGLISH Cleaning the evaporator Cleaning the condenser Clean the evaporator periodically. Clean the condenser periodically. As the fins of the evaporator are very sharp, As the fins of the condenser are very sharp, always wear protective gloves for the next always wear protective gloves for the next phases.

  • Page 41: Extraordinary Maintenance 10Tr

    ENGLISH Fuse replacement and thermal relay rearm  The fuses (A) and the thermal relay (B) are in the upper part of the blast chiller. To access these just open the control panel (C) by loosening the two screws positioned in the lower part of the control panel and rotating it upwards.
  • Page 42 ENGLISH Cleaning the evaporator Cleaning the condenser Clean the evaporator periodically. Clean the condenser periodically. As the fins of the evaporator are very sharp, As the fins of the condenser are very sharp, always wear protective gloves for the next always wear protective gloves for the next phases.

  • Page 43: Extraordinary Maintenance 6T 2/1

    ENGLISH Fuse replacement and thermal relay rearm  The fuses (A) and the thermal relay (B) are in the upper part of the blast chiller. To access these just open the control panel (C) by loosening the two screws positioned in the lower part of the control panel and rotating it upwards.
  • Page 44 ENGLISH Cleaning the evaporator Cleaning the condenser Clean the evaporator periodically. Clean the condenser periodically. As the fins of the evaporator are very sharp, As the fins of the condenser are very sharp, always wear protective gloves for the next always wear protective gloves for the next phases.

  • Page 45: Extraordinary Maintenance 10T 2/1

    ENGLISH Fuse replacement and thermal relay rearm U.V. Lamp Replacement  To access the evaporator proceed as follows: The fuses (E) and the thermal relay (F) are 1. Open the door (A) of the appliance. 2. Remove the runners (B): in the lower part of the blast chiller.
  • Page 46 ENGLISH Cleaning the evaporator Cleaning the condenser Clean the evaporator periodically. Clean the condenser periodically. As the fins of the evaporator are very sharp, always wear protective gloves for the next As the fins of the condenser are very sharp, phases.
  • Page 47 ENGLISH Fuse replacement and thermal relay rearm U.V. Lamp Replacement  To access the evaporator proceed as follows: The fuses (A) and the thermal relay (B) are 1. Open the door (A) of the appliance. 2. Remove the runners (B): in the upper part of the blast chiller.

  • Page 48: Troubleshooting

    ENGLISH TROUBLESHOOTING The information shown below aims to help with user. For the others, precise skill is required and the identification and correction of any anomalies they must therefore only be carried out by and malfunctions which could occur during use. qualified staff.

  • Page 49: 7.1. Faults Display

    ENGLISH 7.1. Faults Display Code Causes Solutions Clock Error Set the current date and time The device will not store date and time when the HACCP alarm appears CABINET PROBE  Contact the after-sales service. Probe Error EVAPORATOR  Make sure the probe is of PROBE kind PTC.
  • Page 50 ENGLISH Code Causes Solutions HIGH HACCP temperature alarm. TEMPERATURE  Verify the cell temperature The temperature measured by the room probe has exceeded the limit imposed by its parameters. TEMPERATURE Duration of Blast Chilling CYCLE Check the product quantity inside DURATION The blast chilling / freezing cycle ended beyond the blast chiller.

  • Page 51: Installation

    ENGLISH INSTALLATION 8.1. Packaging And Unpacking Handle and install the appliance respecting the On delivery, check that the packaging is intact and information provided by the manufacturer, shown undergone damage during directly on the packaging, on the appliance and in transportation.

  • Page 52: Electric Power Supply Connection

    ENGLISH cleaning must be drained through a prearranged hose with a minimum diameter 3/4” connected to ATTENTION: the appliance requires the the hose at the bottom of the chiller. minimum functioning spaces, as shown in the A drain trap should also be guaranteed. The drain attachments.

  • Page 53: 8.5. Remote Condensing Unit

    ENGLISH Both water inlet and drain pipe connections are 3/4”. To know which attachment to use (both 3/4”), simply follow the indications in the figure (the same label should be found near the water supply connections).  If the water has a high mineral salt content (i.e.

  • Page 54: Inspection

    ENGLISH Remote condensing unit > 0.7 mt taps. Inclination towards the compressor 2-3% > 0.7 mt 2 .. 3% Blast chiller taps If the remote unit is installed at a lower level than limit exchanging capacity chiller, siphons unnecessary. condenser. The connection between the electric manufacturer guarantees IP21...

  • Page 55: Disposal Of The Appliance

    ENGLISH DISPOSAL OF THE APPLIANCE  that this product must not be treated as domestic This appliance is marked in compliance with waste but must be taken to suitable collection points for the recycling of electric and electronic the 2002/96/EC European Directive, WASTE appliances.
  • Page 56 PERFECTION IN COOKING AND MORE... RETIGO s.r.o. Láň 2310 756 61 Rožnov pod Radhoštěm Email: info@retigo.cz Tel.: +420 571 665 511 www.retigo.com...

This manual is also suitable for:

Combi-chill 1411

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