Summary of Contents for SLG DUKE DU-201
- Page 1 OPERATION MANUAL ELECTRIC WIRE ROPE WINCH Contact Us Unit R1D Rockingham Gate Poplar Way West Tel: 0808 123 69 69 Cabot Park, Bristol Fax: 0117 9381 602 Email: sales@safetyliftingear.com BS11 0YW...
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Page 2: Table Of Contents
DUKE Electric Wire Rope Winch Introduction The Duke Electric Wire Rope Winch is designed for building sites, commercial and domestic, as well as various construction workplaces, such as warehousing, buildings, storage areas, factories in general, as well as domestic applications. CONTENTS 1.Preface．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．．... -
Page 3: Preface
1. Preface Please read this Instruction Manual carefully before you start using the electric winch. You will find many useful hints which will help you to keep the winch always in its first-class condition. You are kindly requested to read this manual thoroughly, to follow scrupulously ... -
Page 4: Safety Instruction
2. Safety Instruction 2-1 Safety regulations 2-1-1 General safety rules 1. This electric winch is designed for lifting products only. Do not apply the electric winch for lifting person. 2. The electric winch should be mounted on a flat solid place. 3. -
Page 5: 2-1-2.Eiectrical Safety Rules
winch immediately. Check and repair it immediately for safety. 19. Do not alter the electric circuit or use any other replacement parts not supplied from the original manufacturer.. This avoids affection on the winch performance or any accident. 20. The operator is requested to fully obey the safety rules listed for safety protection. 2-1-2 Electrical safety rules 1. -
Page 6: 2-1-3.Safety Rules Of Winch
2-1-3 Safety rules of winch 1. Don't misuse the winch, to avoid danger. 2. Before start the winch, make sure all the protecting covers are not breakdown and damage. 3. If the mechanism or any part breakdown, operator should stop the winch immediately and then examine and repair it. -
Page 7: 2-2.Location Of Warning Sign, Ce Mark, Nameplate
2-2. Location of warning sign, CE mark, nameplate Electric shock CE symbol Nameplate Page 7... -
Page 8: 2-3.Checklist Of Electrical And Safety Function
2-3.Checklist of electrical and safety function Item Content inspection and safety requirement Result Comment 1 Is every terminal protected by isolation plate (IP2X)? 2 Does technician follow the procedure number to wire? 3 Are the diameter of grounding wire and each circuit accord with safety requirement of designed electrical circuit? 4 Is fuse accord with safety requirement of designed electrical circuit? -
Page 9: Electric Wire Winch Description
3. Electric Wire Winch Description 3-1 General characteristics 3-1-1 Usages Fit for various workplace applications, such as general factories, warehouse, construction, plumbing, and agriculture industries. Designed for unique rigging applications encountered at small venues, lightweight, quiet, and portable. Operates on 1-phase 100V~240V, or 3-phase 220V~380V depends on request. -
Page 10: 3-2.Specifications
3-2 Specifications Page 10... -
Page 11: 3-3.Overall Dimensions
3-3 Overall dimensions MODEL Length(mm) Width(mm) Height(mm) DU-201 DU-202 DU-204 DU-221H DU-205 DU-208 DU-223H DU-210 DU-212 1120 DU-2K 1190 DU-213 1290 DU-3K 1240 DU-214 1350 DU-215 1450 Page 11... -
Page 12: Working Space Required And Operating Position
3-4 Working space required and operating position FRONT OPERATOR 1500mm Top View 1500mm 1500mm 1500mm FRONT OPERATOR Page 12... -
Page 13: 3-5.Main Units And Name
3-5 Main units and name Item Part’s name Electric Department MOTOR PUSH BUTTON WIRE ROPE GEAR BOX Page 13... -
Page 14: Pre-Use Preparation
4. Pre-use Preparation 4-1 Notice and inspection before operation 4-1-1 Mechanical Check 1. Are all transport protection facilities removed? 2. Is there any mechanical damage? 3.Are all the safety device, safety covers refitted from the set-up installation? 4. Are all winch unit correctly aligned and locked in position? 5. -
Page 15: 4-2.Expected Use And Limits Of Use
4-2 Expected use and limits of use Specification of essential parts: Please refer to the list of specification in operation manual. This winch is expected to be used under industrial environment: The well lighting, well ventilation, clean environment, dry, and maintains a normal temperature (-10°C to +50°C). -
Page 16: Transport And Install
5. Transport and Install 5-1 Transport Always carry the winch with two hands to prevent a strike. Below table shows net weight and gross weight for each model of winch. MODEL NET WEIGHT (kg) GROSS WEIGHT (kg) DU-201 DU-202 DU-204 DU-221H DU-205 DU-208... -
Page 17: Install
5-2 Install 5-2-1 Environment Precautions The following environmental conditions may adversely affect the winch Low temperature below -10°C High temperature above 40°C High humidity conditions above 90% In organic, chemical, or explosive conditions In wet weather conditions or snow (Cause rust or short circuit) ... -
Page 18: 5-2-3.Mounting
5-2-3 Mounting The winch is designed to be hung or mounted on a firm or stable bar or bracket. Which ensures the winch doesn’t move from side to side, or swing in a 360° As an optional accessory the winch Bracket can be purchased. ... -
Page 19: Operation
6. Operation 6-1 Control device: Control panel 6-2 Operating procedure The person who is untrained or unfamiliar with the operation procedure is prohibited from operating machine. Preparation before Working3. Working Me Check all safety and environmental conditions Ensure there are a minimum of five(5) wraps of wire wound around the drum ... -
Page 20: 6-3.Handling Precautions
6-3 Handling Precautions WARNING Pay close attention to the following instructions. Incorrectly operating the winch may result in personal injury or equipment damage. Never try to lift a load more than the rated capacity Always remain in control. Never leave a load ... -
Page 21: Maintenance And Adjustment
7. Maintenance and Adjustment 7-1 Periodical Checking Timing Checking 3mths/ Parts Checks Method Daily 20 hrs year years Brake Performance Visual Wearing of pressed plate Decomposition Check Broken springs Decomposition check ... -
Page 22: 7-1.Periodical Checking．．．．．．．．．．．．．．．．．．．．．．．．．．．．． 7-2.Maintenance
7-2 Maintenance Drum Insert a new wire rope w/clamp through the limit switch lever and insert it into the hole of the drum Put a P.T. screw into the hole of the drum and tighten it by a hexagon key ... -
Page 23: 7-3.Troubleshooting
7-3 Troubleshooting If the winch fails to start after several attempts or the winch’s operation appears to be defective check the following: Observed Anomaly Possible Cause Solution No power Check power source Disconnection of plug, power cord Replace or repair or pendant cord No Reaction after Damaged motor resulting from... -
Page 24: Drawings And Part List
8. Drawings and Part list 8-1 Assembly drawings and part list MODEL: DU-201 / DU-202 / DU-204 / DU-221H Assembly drawings DU-205 / DU-223H / DU-208 - Page 24... - Page 25 MODEL: DU-201 / DU-202 / DU-204 / DU-221H - Part List DU-205 / DU-223H / DU-208 - Part List Screw Base of gear component Motor Bearing Rack of motor cable Bearing Plastic box rack Gear box Terminal plate Screw Screw Base of brake coil Rectifier Brake coil...
- Page 26 Assembly drawings MODEL: DU-210 - Page 26...
- Page 27 MODEL: DU-210 - Part List Screw Bearing Plastic box Screw Gear component Terminal plate 30-1 Link Rectifier Shaft Screw 31-1 Arbor Plastic box rack Power cable Bearing Switch cable Oil seal Motor Gear box Bolt Screw Washer Brake Coil Screw Brake plate Main body(Motor) Brake...
- Page 28 MODEL: DU-212 / 2K / 3K - Assembly drawings Page 28...
- Page 29 MODEL:DU-212 / 2K / 3K - Part List Gear cover 20-1 Bearing Screw 20-2 Bearing Solenoid valve Bearing Screw Gear Screw Fix pin Base of solenoid Valve spring Brake component Screw Shaft Spring Screw Screw Gear box Screw 28-1 Bearing Solenoid valve brake link Gear component Brake component...
- Page 30 MODEL: DU-213 / DU-214 / DU-215 - Assembly drawings Page 30...
- Page 31 MODEL:DU-213 / DU-214 / DU-215 - Part List Gear cover Gear ass'y stage 1 Brake component Gear box Solenoid valve brake link Bearing Solenoid valve Gear ass'y stage 2 Brake component Brake Shaft Base of solenoid Valve 23-1 Screw Brake component 24-1 Bearing Brake component...
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Page 32: 8-2.Electrical System Drawings And Part List
8-2 Electrical system drawings and part list MODEL: DU-201/ DU-202 / DU-204 / DU-221H /DU-205/ DU-223H /DU-208 - Electrical system drawings---240V Page 32... - Page 33 MODEL DU-201/ DU-202 / DU-204 / DU-221H /DU-205/ DU-223H /DU-208 - Part list Item Description Specification BRAKE COIL BRIDGE RECTIFIER MOTOR 1PH 240V UP / DOWN PUSE BUTTON SWITCH 500V 2.2KW TERMINAL BLOCK FIX Page 33...
- Page 34 MODEL: DU-202 / DU-204 / DU-221H /DU-205 DU-223H /DU-208 /DU-210 - Electrical system drawings ---415V 3PHASE 415V Page 34...
- Page 35 MODEL: DU-202 / DU-204 / DU-221H /DU-205 DU-223H /DU-208 /DU-210 - Electrical system drawings Item Description Specification UP / DOWN PUSE BUTTON SWITCH 500V 2.2KW TERMINAL BLOCK FIX BRAKE COIL BRIDGE RECTIFIER MOTOR 3PH 415V Page 35...
- Page 36 MODEL:DU-210 - Electrical system drawings ---240V 240V 1PHASE Page 36...
- Page 37 MODEL:DU-210 - Part list Item Description Specification BRAKE COIL BRIDGE RECTIFIER MOTOR 1PH 240V PUSE BUTTON UP / DOWN SWITCH 500V 2.2KW TERMINAL BLOCK FIX CAPACITOR Page 37...
- Page 38 MODEL:DU-212 - Electrical system drawings ---240V 240V 3PHASE Page 38...
- Page 39 MODEL:DU-212 - Part list Item Description Specification PUSH BUTTON TERMINAL BLOCK FIX MOTOR 3PH 240V BRAKE COIL Page 39...
- Page 40 MODEL:DU-212 - Electrical system drawings ---415V 415V 3PHASE Page 40...
- Page 41 MODEL:DU-212 - Part list Item Description Specification PUSH BUTTON TERMINAL BLOCK FIX MOTOR 3PH 415V BRAKE (SOLENOID VALVES) Page 41...
- Page 42 MODEL:DU-2K/DU-213/DU-214/DU-3K/DU-215 - Electrical system drawings ---415V (3PHASE S/415V) 415V 3PHASE Page 42...
- Page 43 MODEL: DU-2K/DU-213/DU-214/DU-3K/DU-215- Part list Item Description Specification CONTROL BOX TERMINAL BLOCK FIX MOTOR 3PH 415V BRAKE (SOLENOID VALVES) BRAKE COIL BRIDGE RECTIFIER Page 43...
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