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Dura
®
LIFESTYLE
LIFESTYLE
Raglan
Assembly Instructions
Base size:
4000 x 2500
Kitset care guide:

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Summary of Contents for Duratuf Raglan

  • Page 1 Dura ® LIFESTYLE LIFESTYLE Raglan Assembly Instructions Base size: 4000 x 2500 Kitset care guide:...
  • Page 3: Table Of Contents

    4.Roof sheets attachment 4.1 Layout for fastening roof sheets 4.2 Optional clear roof sheet attachment 4.3 Roof sheets fastening 5. Fascia and barges attachment 5.1 Barge flashings and fascia attachment 6. Ranch slider attachment Duratuf Lifestyle shed warranty Page 1...
  • Page 4: Required Tools

    Dura ® Required tools LIFESTYLE LIFESTYLE Raglan Hacksaw Tin snips (left Caulking gun Pipe wrench Riveter & right hand) Utility knife Adjustable spanner Hand saw Hammer Flat file Level • Hex drive 5/16 Cordless drill screwdriver Philips drill bit Square drive drill bit Slotted drill bit •...
  • Page 5: Before You Start

    Ensure all parts are included and you have access to all required tools. • Engineering drawings and producer statements are available on the Duratuf website. • Before assembly, remove protective film where present from all flashings and colored steel components.
  • Page 6: Parts List

    Dura ® Parts list LIFESTYLE LIFESTYLE Raglan Part ID Part name Timber size Length Diagram Checked Packed (mm) (mm) TB013 Bottom plate-13 70x45 4000 TT012 Top plate-12 70x45 4000 TB014 Bottom plate-14 70x45 2360 TT013 Top plate-13 70x45 2360 TN019...
  • Page 7 Dura ® LIFESTYLE LIFESTYLE Raglan Length Diagram Checked Packed Part ID Part name (mm) Front wall half sheet 4000 Front wall sheet Side wall sheet 2500 Back wall sheet 4000 Roof sheet 3100 Optional clear roof sheet 3100 Door head flashing-4...
  • Page 8: Hardware List

    Dura ® Hardware list LIFESTYLE LIFESTYLE Raglan Part name Quantity Diagram 30mm clout nails (cladding) 210 pcs 90mm nails (framing) 160 pcs Rivets 80 pcs 25mm Hex head Tek Screw (coloured/zinc) 220 pcs 35mm Hex head Tek Screw (zinc) 16 pcs...
  • Page 9: Base Specifications

    Dura ® Base specifications LIFESTYLE LIFESTYLE Raglan Use the below specifications to build a concrete base for shed: 2480 Door slope Door slope 20MPA 100 thick slab with 200mm 20MPA 100 thick thick perimeter slab with 200mm thick perimeter Base thickness Base thickness 200 Approx.
  • Page 10: Timber Frame Assembly

    Dura ® 1. Timber frame assembly LIFESTYLE LIFESTYLE Raglan • Arrange the parts specified in the following steps on a flat surface and attach them together using two 90mm nails at each join. • Studs should be positioned between top and bottom plates.
  • Page 11: Back Wall Assembly

    Dura ® LIFESTYLE LIFESTYLE 1.1 Back wall assembly Raglan Nail top and bottom plates to end studs. TT013 TB014 Nail remaining studs in correct position. 1154 1154 • Use nogs to get correct spacing. • End nogs may need to be trimmed due to stud thickness.
  • Page 12: Side Walls Assembly

    Dura ® LIFESTYLE LIFESTYLE 1.2 Side walls assembly Raglan Nail top and bottom plates to end studs. TT013 TB014 Nail remaining studs in correct position. 1112 1112 Nail in nogs at correct height. TN051 TN051 •Regarding Part IDs refer to the Parts list in pages 4 & 5.
  • Page 13: Front Wall Assembly

    Dura ® LIFESTYLE LIFESTYLE 1.3 Front wall assembly Raglan TT012 Nail top and bottom plates to end studs. TB013 Nail remaining studs in correct position. 2490 Nail in nogs at correct height. TN052 TN052 Nail shorter studs each TL007 side of doorway, using...
  • Page 14: Dpc Attachment To Bottom Plate

    LIFESTYLE LIFESTYLE 1.4 DPC attachment to bottom plate Raglan Cut pieces of the DPC roll to the length of each wall panel and nail them to underside of bottom plate on wall panels (using 30mm clouts underneath each stud, flush with the outside edge of the bottom plate).
  • Page 15: Joining Walls To Each Other

    Dura ® LIFESTYLE LIFESTYLE 1.5 Joining walls to each other Raglan Back wall Side wall Side wall Front wall 100mm Hex head Tek Screw Side wall Back wall Pre-drill side wall frames as shown using 7mm drill bit. Even spacing...
  • Page 16: Ridge Beam And Door Head Flashing Attachment

    LIFESTYLE LIFESTYLE 1.6 Ridge beam and door head flashing Raglan attachment Fix each ridge beam’s 2 ends to the side walls above each stud, using 3 cleats (2 at the top and 1 underneath) and four 25mm Hex head Tek Screws, per cleat.
  • Page 17: Timber Frame To Base Securement

    LIFESTYLE LIFESTYLE 1.7 Timber frame to base securement Raglan Adjust the frame to get a 10mm overhang on all 4 sides. Then, make sure diagonal measurements as shown are the same, to ensure frame is straight and square. Only on the front wall, position the four “L” brackets as shown and pre-drill 4 holes approximately 35mm from the outermost and innermost studs through bottom plate and concrete base using hammer drill and 10mm masonry drill bit.
  • Page 18 Dura ® LIFESTYLE LIFESTYLE Raglan • Ensure diagonal measurements on each wall frame are the same. • Use packaging timber (or similar) as bracing and nail to inside of frame to temporarily hold wall panel square. Cut bottom plate between door studs using a hand saw (flush with inside of front wall studs).
  • Page 19: Dpc Attachment To Studs

    Dura ® LIFESTYLE LIFESTYLE 1.8 DPC attachment to studs Raglan • Using ten 30mm clouts, attach DPC folded around each corner as shown. DPC should be level with top of top plate and bottom of bottom plate. • Repeat above, attaching DPC folded around front corner of door studs with top of DPC level with underside of lintel.
  • Page 20: Cladding Attachment

    2. Cladding attachment LIFESTYLE LIFESTYLE Raglan External edges: use Hex head Tek Screws through every 2 nd trough. Internal edges: use 2 Hex head Tek Screws per sheet, per stud. Top & bottom plate: use Hex head Tek screws at every stud.
  • Page 21: Side And Back Walls Cladding Attachment

    LIFESTYLE LIFESTYLE 2.1 Side and back walls cladding attachment Raglan • Position top sheet and secure it to timber frame using two 25mm Hex head Tek Screws at the top corners (about 30mm back from end of sheet). Top of the sheet to be flush with top of top plate and both ends flush with outside of studs, ensuring bottom of sheet is approximately 850mm down from top of the top plate (TT013).
  • Page 22 Dura ® LIFESTYLE LIFESTYLE Raglan Position and attach third sheet. Repeat these steps for remaining back and side walls sheets. Screw the 3 sheets of back and side walls using 25mm Hex head Tek Screws in the middle of each sheet (5 screws per end of each sheet and 2 in the middle).
  • Page 23: Front Wall Cladding Attachment

    LIFESTYLE LIFESTYLE 2.2 Front wall cladding attachment Raglan • Position and attach sheets (as shown in the following steps) to the front wall frame, using three 25mm Hex head Tek Screws at each end. The top sheet is a half-width sheet.
  • Page 24 ® LIFESTYLE LIFESTYLE Raglan Ensure bottom of third row of front wall sheets is approximately 1836mm down from top of front top plate. Attach fourth row of front wall sheets. Bottom of fourth row of sheet should be approximately 30mm below the base of the bottom plate.
  • Page 25: Flashing Attachment

    Dura ® LIFESTYLE LIFESTYLE 3. Flashing attachment Raglan 3.1 Top plate and door flashing attachment FFT006 FFT006 Centralise front top plate flashing (FFT006) and attach with four 30mm clouts to top plate. • Position door jamb flashing (FDJ003), so top is tight against underside of top flashing (FDF004).
  • Page 26: Corner Flashings Attachement

    LIFESTYLE LIFESTYLE 3.2 Corner flashings attachment Raglan • Attach corner flashings onto corners using six 55mm Hex head Tek Screws per corner, starting approximately 250mm down from top of the top plate, near the outer edge of the corner flashing where it passes over a crest in the cladding.
  • Page 27: Spouting Assembly

    Dura ® LIFESTYLE LIFESTYLE 3.3 Spouting assembly Raglan FBS006 Dropper FS001 • Position dropper anywhere on the spouting (at least 300mm from either end, centred front and back) and mark diameter of dropper. • Drill a small hole, and using tin snips, cut a larger hole (slightly larger than the diameter of dropper).
  • Page 28: Spouting Attachment

    Dura ® LIFESTYLE LIFESTYLE 3.4 Spouting attachment Raglan Centralise and nail the assembled spouting to top of the back top plate using four 30mm clouts, so spouting overhangs corner flashings by approximately 25mm at each end. Spouting assembly • Cut downpipe to desired length.
  • Page 29: Roof Sheets Attachment

    Dura ® LIFESTYLE LIFESTYLE 4.Roof sheets attachment Raglan 4.1 Layout for fastening roof sheets • Use 55mm Hex head Tek Screws to fasten roof sheets. • Always fasten through top of rib of profile. • Use 4 Hex head Tek Screws per sheet / top plate / ridge beam.
  • Page 30: Roof Sheets Fastening

    Dura ® LIFESTYLE LIFESTYLE 4.3 Roof sheets fastening Raglan • Each sheet must correctly overlap the previous sheet. • Sheets must be 480mm past front top plate flashing (FFT006) and overlap back spouting. • After fastening all roof sheets, ensure metal filings have been removed from sheet surfaces and between sheets, and between sheets and fasteners.
  • Page 31 ® LIFESTYLE LIFESTYLE Raglan Ensure top plate and ridge beams are straight before attaching roof sheets. You may temporarily brace top plates and ridge beams to ensure they are straight, by nailing timber from packaging crate, as shown. Nail to underside if you are using building paper or netting.
  • Page 32 Dura ® LIFESTYLE LIFESTYLE Raglan Position second and third roof sheets ensuring edge of each sheet is approximately 762mm from edge of previous sheet. • Position remaining roof sheets ensuring correct front overhang. • Position last sheet to ensure it is within 10mm from end of ridge beams.
  • Page 33: Fascia And Barges Attachment

    Dura ® LIFESTYLE LIFESTYLE Raglan 5. Fascia and barges attachment 5.1 Barge flashings and fascia attachment • Using three 55mm Hex head Tek Screws equally spaced per barge, secure barge flashings through roof sheets into the end of ridge beams and top plates.
  • Page 34 LIFESTYLE LIFESTYLE Raglan Install fascia and rivet its ends to barge flashings at both top and bottom. Fasten top of to the roof sheeting, 1 Hex head Tek Screw in the centre of each sheet. Then, fasten the underneath of fascia to the underside of the roof sheets using rivets, equally spaced, 3 rivets per sheet.
  • Page 35: Ranch Slider Attachment

    LIFESTYLE 6. Ranch slider attachment Raglan Place continuous bead of sealant on slab, full width of where the ranchslider is to sit. Insert ranchslid- er, lifting the top against the lintel, then lowering onto the silicon bead. Push the ranchslider within the opening so that the gap to the framing on either side is equal (about 5mm).
  • Page 36: Duratuf Lifestyle Shed Warranty

    • In the rare event of a claim and upon receiving proof of purchase and defect, Duratuf will at its option repair or replace defective parts, or provide a prorated refund for the remaining life of the applicable warranty. Any replacement product provided will be covered by the Warranty for the balance of the Warranty term as if the replaced product were the original product.

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