Woodpecker FKS 6-315/1600 Operating Manual
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Woodpecker FKS 6-315/1600 Operating Manual

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TRANSLATION OF THE ORIGINAL VERSION
Operating Manual
Sliding Table Saw WOODPECKER FKS 6-315/1600
FKS 6-315/1600
Machine Type:
WOOD
PECKER
HOKUBEMA Maschinenbau GmbH
Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120
DE 72488 Sigmaringen | Tel. +49 07571 755-0
E-Mail:
info@ichbinwoodpecker.de
| Web:
https://www.ichbinwoodpecker.de

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  • Page 1 TRANSLATION OF THE ORIGINAL VERSION Operating Manual Sliding Table Saw WOODPECKER FKS 6-315/1600 FKS 6-315/1600 Machine Type: WOOD PECKER HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne, Binger Str. 28 | Halle 120 DE 72488 Sigmaringen | Tel. +49 07571 755-0 E-Mail: info@ichbinwoodpecker.de | Web:...
  • Page 2 Space for notes: BA_WP_FKS6-315-1600_EN_36-22.docx...
  • Page 3 HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne Binger Straße 28 | Halle 120 DE 72488 Sigmaringen Tel.: +49 (0)7571-755-0 Fax: +49 (0)7571-755-222 Handover Certificate Machine type: Machine no.: Construction year: Customer address (location of the machine): Name: Street: Postcode/City: Phone: Fax: E-mail: Warranty: On the basis of our Terms and Conditions of Sale, Delivery and Payment of the respective current status, we assume a warranty of 12 months, calculated from the day of delivery, for material defects and defects of title in connection with the delivery for the above-mentioned machine.
  • Page 4 Space for notes: BA_WP_FKS6-315-1600_EN_36-22.docx...
  • Page 5 HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne Binger Straße 28 | Halle 120 DE 72488 Sigmaringen Tel.: +49 (0)7571-755-0 Fax: +49 (0)7571-755-222 Handover Certificate Machine type: Machine no.: Construction year: Customer address (location of the machine): Name: Street: Postcode/City: Phone: Fax: E-mail: Warranty: On the basis of our Terms and Conditions of Sale, Delivery and Payment of the respective current status, we assume a warranty of 12 months, calculated from the day of delivery, for material defects and defects of title in connection with the delivery for the above-mentioned machine.

  • Page 6: Table Of Contents

    Table of Contents Liability and Warranty ..........................11 Introduction..............................12 Legal Notice ................................12 Figures ................................... 12 Symbols ................................ 12 General Symbols ..............................12 Symbols in Safety Instructions ..........................13 General ................................. 14 Intended Use ................................. 15 Target Group and Previous Experience ......................... 15 Requirements for the Operators ...........................
  • Page 7 5.13.7 Insert cutting ................................... 27 Machine Data ............................... 28 Technical Specifications ............................28 Emission Levels ..............................29 6.2.1 Noise Information................................29 6.2.2 Noise Emission Values ..............................29 Workplace Requirements ............................. 29 Maximum Dimensions ............................30 Installation and Connection ......................... 31 Check Delivery Conditions ............................
  • Page 8 10.5 Mounting the Rip Fence ............................46 10.6 Operating the Rip Fence ............................47 10.6.1 Setting the Rip Fence ............................... 47 10.6.2 Change stop profile from high to flat ..........................47 10.6.3 Folding the Rip Fence away ............................. 47 10.7 Mounting the Table Extension ..........................
  • Page 9 14.4.6 Checking the Push Stick ..............................59 14.5 Checking the Rip Fence ............................59 14.6 Checking the Cross-Cut Fence Tape Measure ....................... 59 14.7 Changing and Tensioning the Drive Belt ....................... 60 14.7.1 Checking the Drive Belt Tension ............................60 14.8 Maintaining the Drive Belt ............................
  • Page 10 Figure 31: Fitting the saw blade guard ........................40 Figure 32: Adjusting the saw blade guard ......................40 Figure 33: Loosen the scoring saw shaft clamping nut ..................41 Figure 34: Inserting a scoring saw blade ....................... 41 Figure 35: Socket spanner for setting ........................42 Figure 36: Set the scoring saw blade........................

  • Page 11: Liability And Warranty

    Liability and Warranty When purchasing a machine or additional component (hereinafter referred to as “machine”), the General Terms and Conditions of Sale and Delivery of HOKUBEMA Maschinenbau GmbH generally apply. These are provided to the purchaser or operator at the latest when the contract is concluded. ...

  • Page 12: Introduction

    Legal Notice WOODPECKER is a brand of Hokubema Maschinenbau GmbH. All contents of these operating instructions are subject to the rights of use and copyright of HOKUBEMA Maschinenbau GmbH. Any reproduction, modification, further use and publication in other electronic or printed media, as well as their online publication, requires the prior written consent of HOKUBEMA Maschinenbau GmbH.

  • Page 13: Symbols In Safety Instructions

    Symbols in Safety Instructions Symbol Safety Instruction General danger symbol, which requires the highest attention! Failure to observe may result in damage to the equipment, serious injury or even death. Warning of possible danger from forklift traffic! Non-observance may result in life-threatening injuries. Warning indicates a possible hazard under suspended loads! Non-observance may result in life-threatening injuries.

  • Page 14: General

    General The WOODPECKER “FKS 6-315/1600” sliding table saw is a sturdily constructed and generously equipped ma- chine. With its extra-strong saw unit guided on both sides, it is suitable for professional woodworking in any workshop, joinery or training centres. Special highlights in the basic equipment are the smooth-running and precise sliding table, the removable cross-...

  • Page 15: Intended Use

    Intended Use The WOODPECKER FKS 6-315/1600 sliding table saw is designed for cutting materials for which the saw blade used is suitable (e.g. wood, chipboard, veneer, plastic or similar materials). This sliding table saw is not suitable for cutting metal as well as plastics and waste wood in which nails, screws and other metal parts could be con- tained.

  • Page 16: Accident Prevention

    Accident Prevention To avoid accidents, the following rules must be observed for operation: • Prevent unauthorized persons from gaining access to the machine. • Keep unauthorized persons away from the danger areas. • Repeatedly inform present other persons about existing residual risks (refer to section  5.4). •...

  • Page 17: Structure And Function

    • Push stick 4.9 Options and Accessories Various accessories and optional components are available for the FKS 6-315/1600 sliding table saw. These can be used to expand the machine individually. Detailed information and the corresponding article numbers can be found in chapter  16.

  • Page 18: Safety

    The manufacturer accepts no liability for damage and malfunctions resulting from failure to observe these operating instructions. Application Area and Intended Use The sliding table saw WOODPECKER FKS 6-315/1600 is used exclusively for cutting materials for which the respective saw blade used is suitable (e.g. wood, chipboard, veneer, plastic and similar materials).

  • Page 19: Residual Risks

    Residual Risks The machine is built according to the latest state of the art and the recognised safety rules. Nevertheless, the use of the machine may cause danger to life and limb of the user or third parties or damage to the machine and other equipment.

  • Page 20: Observe The Environmental Protection Regulations

    Be aware of the risk of crushing at the end of the running rail for the sliding table between the run- ning rail and the sliding table. Pay attention to the risk of crushing on the inside of the sliding table on fixed components / guide rods on the inside of the sliding table.

  • Page 21: Organisational Measures

    Organisational Measures Always keep this operating manual within easy reach and at the place of use of the machine. In addition to the operating manual, observe and instruct on generally applicable legal and other binding regulations for accident prevention and environmental protection. Supplement the operating manual with further instructions, including supervisory and reporting duties, to take account of special operational features (e.g.

  • Page 22: Safety Instructions For Specific Phases Of Operation

    Safety Instructions for Specific Phases of Operation 5.8.1 Normal Operation Refrain from any working method that could compromise safety! Take measures to ensure that the machine can only be operated in a safe and functional condition. The machine may only be operated when all protective devices and safety-related equipment, such as e.g.: •...

  • Page 23: Safe Working Practices

    Safe Working Practices • Whenever possible, a push stick must be used to prevent working with the hands close to the saw blade. Observe the danger zone of 120 mm around the saw blade. See also section  5.10 “Hazardous Areas on the Sliding Table Saw”.

  • Page 24: Construction-Related Safety Equipment

    5.10 Construction-related Safety Equipment • Together with the saw blade guard, the riving knife is one of the most important safety devices on the sliding table saw. It prevents the saw blade from jamming in the kerf and thus prevents dangerous workpiece kick- backs and ejection of the workpiece and/or workpiece parts.

  • Page 25: Hazardous Areas On The Sliding Table Saw

    5.12 Hazardous Areas on the Sliding Table Saw Carry out adjustment work within the danger zones only when the saw blade is stationary! 5.12.1 Danger Zone Saw Blade • The area 120 mm around the saw blade is con- sidered to be a danger area with an increased risk of injury.

  • Page 26: Avoidance Of Kickback Hazards

    5.13 Avoidance of Kickback Hazards Uncontrolled kick-back of workpieces and parts must be prevented with all available means, as these provide a very high hazard potential. The kickback area starts from the centre of the saw blade towards the rear, where the saw teeth rotate in an upward direction.

  • Page 27: Parallelism Of The Rip Fence

    5.13.5 Parallelism of the rip fence Regularly check the parallelism of the fence by measuring the front and rear of the machine table. Even a slight deviation of 1 to 2 degrees can press the workpiece against the saw blade in such a way that it jams. Then it can be caught by the rising teeth and trigger a kickback.

  • Page 28: Machine Data

    Machine Data Technical Specifications Saw blade diameter: min. Ø 215 mm / max. Ø 315 mm Circular saw shaft: Ø 30 mm Shaft speed: 4000 rpm Length of the rip fence profile: 800 mm Rip fence capacity: 950 mm (with mounted extension table) Maximum cutting length: 1600 mm (with optional scoring unit: 1500 mm) Saw blade tilt range: 0 …...

  • Page 29: Emission Levels

    Emission Levels 6.2.1 Noise Information The values given are emission levels and therefore do not necessarily represent safe workplace values. Alt- hough there is a correlation between emission and immission levels, it cannot be reliably deduced whether ad- ditional precautionary measures are necessary or not. Factors that may affect the current immission level at the workplace include the duration of exposure, the na- ture of the workspace, other noise sources, etc., e.g.

  • Page 30: Maximum Dimensions

    Maximum Dimensions The external dimensions of the machine are variable, as they depend on the position of the sliding table and the cross-cut fence. The dimensions shown below refer to the maximum achievable state. 3200 Figure 8: Maximum dimensions - top view •...

  • Page 31: Installation And Connection

    Installation and Connection Check Delivery Conditions Check the consignment for completeness and possible transport damage. In case of transport damage, please keep the packaging and inform the shipping company and the manufacturer immediately! Later complaints can- not be accepted. Transport Lifting and transporting the machine must be carried out by qualified persons who have the required experi- ence and equipment.

  • Page 32: Lifting And Parking With An Overhead Crane

    7.2.3 Lifting and Parking with an Overhead Crane • Prepare four lashing straps or transport ropes (S) with the re- quired load capacity and in sufficient length and hang them on the crane hook (H) as shown in  Figure 11. •...

  • Page 33: Temporary Storage

    Temporary Storage If the machine is not put into operation immediately after delivery, it must be stored carefully in a protected place. Carefully cover the entire machine so that neither dust nor moisture can penetrate. The bare, non-surface-treated parts are provided with a preservative. This must be checked regularly for effec- tiveness and renewed if necessary.

  • Page 34: Connecting The Extraction Unit

    Connecting the Extraction Unit • The machine must be connected to an effective extraction sys- tem on-site. Installation only by a qualified electrician! • The suction nozzle on the saw blade guard has a diameter of 60 mm and the one on the machine body measures 120 mm. •...

  • Page 35: Electrical Connections

    Electrical Connections The connection must be carried out by an authorized electrician in accordance with the valid local EVU, VDE and EN regulations! Turn main switch to “” before connecting. Please observe the specified nominal voltage 400 VAC / 50 Hz (3 phases / N / PE)! Depending on the version, the machine can be equipped with a terminal box or a CEE plug.

  • Page 36: Components And Controls

    Components and Controls Figure 16: Components and controls Description Description Main switch (lockable) Extension table Control panel with START / STOP / E-STOP Saw blade guard with suction nozzle Sliding table Riving knife Locking lever for sliding table Eccentric clamping device Sliding handles for sliding table Clamping shoe / anti-kickback device CCE connector (or terminal box)

  • Page 37: Saw Blade Positioning

    Saw Blade Positioning Always set the height and tilt of the circular saw blade when the machine is switched off. Note: You will find circular saw blades as accessories in chapter  16. Height Setting of the Saw Blade The saw blade height is set with the handwheel (20) on the front of the machine.

  • Page 38: Mounting And Usage

    Mounting and Usage 10.1 Mounting and Adjusting the Saw Blade Before installing or replacing a saw blade, switch off the machine and secure it against being switched on again unexpectedly! Lock the main switch with a padlock! Never mount circular saw blades with an inner diameter > 30 H7 and do not use reduction or adapter rings to adapt larger bores to the shaft.

  • Page 39: Replacing / Mounting A Saw Blade

    10.1.2 Replacing / Mounting a Saw Blade The saw blade must not be tilted when the chip flap is open! • Set the saw blade with the front hand- wheel (20) to the uppermost position ( Figure 26). • Set the tilt of the saw unit with the side handwheel (8) to 0°...

  • Page 40: Adjusting The Riving Knife

    10.1.3 Adjusting the Riving Knife The correct riving knife setting is of great importance for safe working on the sliding table saw. An incorrect setting can cause dangerous workpiece kickbacks. There is an increased risk of injury if the riving knife is missing or incorrectly adjusted! ...

  • Page 41: Scoring Unit (Option)

    10.1.6 Scoring Unit (Option) When equipped with this option, the machine has a mechanically adjustable scoring unit. The mounted scoring saw blade scores the piece of material a few millimetres deep before it reaches the actual circular saw blade. This is particularly helpful when processing veneered or hard-coated boards. Tears in the workpiece and devia- tions are effectively prevented, as the cutting forces of the main saw blade are no longer directed against the sensitive cutting edges after pre-scoring.

  • Page 42: Setting The Scoring Saw

    10.1.8 Setting the Scoring Saw The scoring saw blade must be correctly adjusted relative to the main saw blade. The vertical and horizontal adjustment is made via the two adjustment holes (V) and (H) in the table top and with the socket span- ner (S) included in the delivery.

  • Page 43: Mounting And Adjusting The Cross-Cut Fence

    10.3 Mounting and adjusting the Cross-cut Fence The cross-cut fence (L) can be mounted either on the left or right side of the cross-cut carriage (H). For this purpose, there is a fixing hole (E) on both sides of the cross-cut carriage into which the cross-cut fence can be engaged with the fixing bolt (D) on the underside.

  • Page 44: Set Angular Degrees Via Fixed Grid

    10.3.3 Set angular degrees via fixed grid The angular grid unit allows 5 common angular degrees to be mechanically stored. It can be used on the left or right side of the cross-cut carriage. The indexing templates (left and right) are screwed to the cross-slide frame as shown in ...

  • Page 45: Sliding Table

    10.4 Sliding Table The lockable sliding table provides valuable support when feeding workpieces and ensures more flexibility and safety during machining. Operating the sliding table: • To lock the sliding table, press the locking lever (A) to the lower position. •...

  • Page 46: Mounting The Rip Fence

    10.5 Mounting the Rip Fence To mount the rip fence on the machine, two persons are required. Figure 43: Mounting the rip fence • Remove the nuts (D) with an SW 22 open-ended spanner as well as the corresponding washers (E2) from all threaded bolts (C) of the separately supplied guide round bar (F).

  • Page 47: Operating The Rip Fence

    10.6 Operating the Rip Fence 10.6.1 Setting the Rip Fence The rip fence is used to feed the workpiece from the back of the machine (to the right of the saw blade). Important: For the operation of the rip fence, please also observe the hazard warnings and so- ...

  • Page 48: Mounting The Table Extension

    10.7 Mounting the Table Extension The lateral table extension can be mounted flush to the machine table in just a few steps. Figure 45: Mounting the table extension Figure 46: Height adjustment screws  Use a machine spirit level to align the table extension exactly! •...

  • Page 49: Eccentric Clamping Device

    10.9 Eccentric Clamping Device When machining workpieces (e.g. large panels) on the sliding table, the eccentric clamping device can be used as fixation and as an anti-kickback device. It can be used in combination with the cross-cut fence (see  10.3) as well as the clamping shoe (see  10.10), e.

  • Page 50: Commissioning

    • the extraction system is connected and in working order, • no persons are present in a danger zone of the machine. 11.1 Operating Switches The following controls are available on the control panel of the FKS 6-315/1600 sliding table saw: Pos. Description...

  • Page 51: Working With The Sliding Table Saw

    Working with the Sliding Table Saw 12.1 General Instructions • Always adjust the circular saw blade guard according to  Figure 32. The toothed rim of the circular saw blade must be reliably covered by the saw blade guard. • Feed the workpiece to the circular saw blade consistently in one pass (without interruption and without re- tracting it) until the end of the cutting process.

  • Page 52: Permitted Operations

    12.4 Permitted Operations 12.4.1 Longitudinal cutting of narrow Workpieces < 120 mm Procedure Saw blade • Set the stop profile of the rip fence to the desired cutting dimension. • Adjust the saw blade height and ensure that the saw blade guard is po- sitioned max.

  • Page 53: Cross-Cutting Of Narrow Or Short Workpieces

    12.4.5 Cross-cutting of narrow or short Workpieces Procedure Saw blade • Mount a deflector wedge on the table (as shown in  Figure 5) and pull the rip fence back far enough to allow safe retraction of the workpiece. • Fine cut circular saw blade Set the desired cutting dimension on the rip fence.

  • Page 54: Conditionally Permitted Operations

    12.5 Conditionally permitted Operations The operations described below are only conditionally permissible on this machine. Increased risk of injury due to workpiece kickback during subsequent operations! 12.5.1 Concealed Cutting (Rebating) Remark 1: This operation is only allowed without scoring saw (option). Remark 2: This operation must only be carried out with the optional overhead saw blade guard (see section ...

  • Page 55: Troubleshooting

    Troubleshooting Proceed systematically when searching for the cause of a malfunction. If you are unable to find the fault or to remedy the malfunction, contact our customer service department (phone number: 0049 7571 / 755 - 0). Before you call us, please follow these steps: •...

  • Page 56: Faults With Optional Scoring Saw

    13.1 Faults with optional Scoring Saw Fault Possible Cause Remedy → Align correctly to main saw blade Scoring saw blade misaligned Workpiece tears out on → Adjust height correctly the underside during Scoring saw blade height incorrectly adjusted cutting → Install new scoring saw blade Scoring saw blade is worn out →...

  • Page 57: Maintenance And Inspection

    Maintenance and Inspection   Before carrying out any maintenance and inspection work, chapter 5 “Safety” must be read carefully and observed! Breakdowns caused by inadequate or improper maintenance can result in very high repair costs and long ma- chine downtimes. Regular maintenance is therefore essential. Switch off the machine during all maintenance and repair work and secure it against being switched on again unexpectedly! Lock the main switch with a padlock! Due to the different operating conditions, it is not possible to determine in advance how often a wear check,...

  • Page 58: Lubrication

    14.2 Lubrication The machine was subjected to a test run at the factory for a longer period of time and was already lubricated ready for operation. Relubrication before commissioning is therefore not necessary. • Clean all sliding/rolling parts weekly and check for smooth running. If necessary, lubricate with a thin oil. •...

  • Page 59: Checking The Saw Blade Guard

    14.4.4 Checking the Saw Blade Guard Check the condition of the saw blade guard daily before starting work: • The saw blade guard must not be cracked, bent or otherwise damaged. • The saw blade guard must be properly and securely fastened to the riving knife. •...

  • Page 60: Changing And Tensioning The Drive Belt

    14.7 Changing and Tensioning the Drive Belt Switch off the machine during belt replacement and retensioning and secure it against unauthorised restarting! Lock the main switch with a padlock! The drive belt should be replaced in the event of excessive wear, frayed flanks, traces of oil, porosity or if cross- sectional fractures are present.

  • Page 61: Taking The Machine Out Of Operation / Storage

    14.9 Taking the Machine out of Operation / Storage • When putting the machine out of operation, switch off the electrical system. • If the machine will not be used for a long time, clean the machine carefully after switching off the electrical system and treat the worktable and the other bare parts with an anti-corrosion agent.

  • Page 62: Electrical Circuit Diagram

    Electrical Circuit Diagram Figure 56: Electrical circuit diagram BA_WP_FKS6-315-1600_EN_36-22.docx...

  • Page 63: Options And Accessories

    Options and Accessories Use only the tools, accessories and spare parts specified by the manufacturer. The use of other tools, accessories or spare parts may cause injury to persons and damage to the machine. The manufacturer accepts no liability for any damage resulting from the use of tools, accessories or spare parts not specified by the manufacturer or from additional components supplied by third parties! 16.1 Circular Saw Blades...

  • Page 64: Disassembly And Scrapping

    Disassembly and Scrapping When dismantling and scrapping the machine, the current EU regulations or the respective regulations and laws of the country of operation, which are prescribed for proper dismantling and disposal, must be observed. The aim is to dismantle the machine and its various materials and components properly, to recycle all possible parts and to dispose of non-recyclable components in the most environmentally friendly way.

  • Page 65: Eu - Declaration Of Conformity

    EU - Declaration of Conformity in accordance with the EU Machinery Directive 2006/42/EC Annex II A The manufacturer, HOKUBEMA Maschinenbau GmbH Graf-Stauffenberg-Kaserne Binger Str. 28 | Halle 120 Phone: +49 (0) 7571 / 755 - 0 DE 72488 Sigmaringen (Germany) Fax: +49 (0) 7571 / 755 - 222 hereby declares that the manufactured machine...

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