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Krug & Priester IDEAL 4810-95 Operating Instructions Manual

Guillotines
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www.WhitakerBrothers.com
Guillotines
GB Operating Instructions
IDEAL 4850-95
IDEAL 4810-95
IDEAL 4850-95EP
IDEAL 5221-95EP
IDEAL 6550-95EP
www.WhitakerBrothers.com

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Summary of Contents for Krug & Priester IDEAL 4810-95

  • Page 1 Guillotines GB Operating Instructions IDEAL 4850-95 IDEAL 4810-95 IDEAL 4850-95EP IDEAL 5221-95EP IDEAL 6550-95EP www.WhitakerBrothers.com...
  • Page 2 • Safety precautions • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Bitte lesen Sie vor Inbetriebnahme der Maschine unbedingt diese Betriebsanleitung und beachten Sie die Sicherheitshinweise. Die Betriebsanleitung muss jederzeit verfügbar sein. Please read these operating instructions before putting the machine into operation and observe the safety precautions.
  • Page 3 • Safety precautions • Keine Bedienung durch Kinder! GB Children must not operate the machine! Pas d‘utilisation par un enfant! Geen bediening door kinderen! Non lasciare utilizzare il tagliacarte a bambini! No dejar que la utilicen los niños! Installera maskinen utom räckhåll för barn! FIN Asentakaa laite lasten ulottumattomiin ! Installer maskinen utenfor rekkevidde for barn! Dzieciom nie wolno obsługiwać...
  • Page 4 • Safety precautions • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Messer nie lose liegen lassen! Messer nur mit Messerwechselvorrichtung oder im Messertransportkasten befördern! (siehe Seite 33 und 35). Warnung! Verletzungsgefahr! GB Never leave the blade unattended! Do not extract or transport the blade without protection! (See page 33 and 35).
  • Page 5 • Safety precautions • DK Knivbladet må aldrig efterlades uden opsyn. Forsøg ikke at afmontere eller transportere knivbladet uden beskyttelse! (Se side 33 og 35) FARE! Risiko for legemlig beskadigelse. Nikdy nenechávejte nůž bez krytu. Nikdy nevyjímejte nebo neprepravujte nuz bez ochranného krytu (viz.
  • Page 6 • Safety precautions • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Keine harten und splitternden Materialien schneiden! GB Do not cut hard materials or materials which may splinter! La coupe de matériaux trop durs ou risquant des projections...
  • Page 7 Safety precautions • • The machine is designed for cutting stacks of paper to a specified size. This machine is constructed for "one-man operation" only! Warning! Clips or similar damage the cutting blade. Disconnect from the mains before starting any service work or before removing the panels! Replacement of blade and cutting stick may be performed only when the main switch is...
  • Page 8 Safety precautions • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP All components which could endanger the operator are covered by a guard! Operating the machine without safety device is forbidden! (Front safety guard (A), rear screwed safety guard (B) and panel (C).
  • Page 9 Safety precautions • • The dangerous cutting movement is safeguarded by a movable guard (A) and a safety two-handed control system! (B) Before working with the machine and after every blade replacement the automatic cut-off function of safety guard (A),(correct if distance between cover and table is <...
  • Page 10 Safety precautions • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Protect mains cable against heat, oil and sharp edges! Connect the power cord to a single phase socket. 230V / 10A min 115V / 15A min...
  • Page 11 Safety precautions • • When not in use for a longer period switch off. (Main switch to "0"). Warning by IDEAL 4810-95 Danger! Blade must always be covered by the pressing bar. Clamping Blade - 11 - www.WhitakerBrothers.com...
  • Page 12 Installation • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Only IDEAL 4810-95, IDEAL 4850-95/EP, IDEAL 6550-95EP Remove the stand from the wooden pallet. Only IDEAL 4810-95, IDEAL 4850-95/EP, IDEAL 6550-95EP 4 strong people are required to lift the machine from the pallet and place it on the stand.
  • Page 13 Tilt the machine on its side • Mount the machine to its base • Screw on all side panels Only IDEAL 4810-95, IDEAL 4850-95 Tighten the backgauge crank (A). Parts and tools are in the tool set (C). - 13 - www.WhitakerBrothers.com...
  • Page 14 Installation • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Only IDEAL 4810-95 Attach the enclosed hand-wheel for clamping. Parts and tools are in the tool set (C). Plug into socket. The machine must be connected directly to the socket.
  • Page 15 Operation • • It is forbidden to operate the machine if the operating and safety instructions have not been understood. Please check the safety devices are functioning and complete before use. • All covers have to be mounted (A). • The release for cutting is allowed only if the cover is closed and the two-hand safety device is operated at the same time (B)
  • Page 16 Operation • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Position the main switch to "I" (A). Insert the key for the control system and move it to the right (B). Open the safety guard (C). The machine is now ready for use.
  • Page 17 Operation • • IDEAL 4810-95, IDEAL 4850-95 The measurement is set with the backgauge crank.(A) The symbol – rotary direction – moves to the right on the display (B) (see picture C). The rotary direction of the backgauge crank (A) is indicated on the right.
  • Page 18 Operation • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Optical cutting line (A) that indicates the exact position of the cut. Blade cuts on the front edge (B) of the light beam. (Only use when no exact cut is required).
  • Page 19 Operation • • Position the paper on the backgauge (A) and side lays left or right (B). To move paper stacks, please use the paper knock-up block (C) provided. (Run backgauge to the front for turning the paper stack). - 19 - www.WhitakerBrothers.com...
  • Page 20 Operation • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP IDEAL 4850-95/EP, IDEAL 5221-95EP IDEAL 6550-95/EP The clamp moves automatically when cutting is activated. The paper can also be pressed in advance. Clamping and cutting is activated by pressing button (A) on the front table.
  • Page 21 Operation • • Close the safety guard. Cutting activation: Press both buttons of the two-handed control system activation (A) simultaneously and them pressed until the paper is completely cut. To interrupt or stop cutting: To interrupt or stop cutting, release both buttons (A) of the two-hand control.
  • Page 22 Operation • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Operating elements - Front safety guard - Safety two-handed control system Pre-clamping and cutting - Overload switch (blade drive/clamp drive/ backgauge drive) - Backgauge control (EP)
  • Page 23 Main switch to position "I", insert the key for the control panel and turn it to the right. Open the front safety guard Only by IDEAL 4810-95, IDEAL 4850-95 Cutting to specified dimensions • The measurement is set with the backgauge crank.(A) The symbol –...
  • Page 24 Operation • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP IDEAL 4850-95EP, IDEAL 5221-95EP, IDEAL 6550-95EP Start machine • Main switch to position "I", insert the key for the control panel and turn it to the right.
  • Page 25 Operation • • Eject function If button is pressed instead of button after inserting the measurement , the backgauge will advance forwards so that paper can be removed. Finally the backgauge moves to the last setting. Adjust the eject-dimension • Press , hold, and press display.
  • Page 26 Operation • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Programming Only IDEAL 4850-95EP, IDEAL 5221-95EP, DEAL 6550-95EP This control system enables you to store 99 programs with 99 programmable steps. One step represents one measurement. After...
  • Page 27 Operation • • Eject function program The eject function can be added each time a measurement is entered and ejects before advancing to the next measurement. An eject at the end of a program must be programmed in the first step at the program. If the dimension and eject function are stored in the program step the program number appears on the display...
  • Page 28 Operation • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Cancel a program • press " " appears on the display. • Enter program number 01 ... 99. • Press button twice. Each program has to be cancelled separately.
  • Page 29 Operation • • Working with programs • Press " " appears on the display • Enter program number 01 ... 99 With the button you are able to change between several program steps. With the backgauge moves to the indicated dimension.
  • Page 30 Blade and cutting stick replacement • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP If the cutting quality decreases: • Check the cutting depth (see page 38). • Check the cutting stick (see page 34). •...
  • Page 31 Blade and cutting stick replacement • • Turn the blade depth adjustment screw to the left until it stops. (Screwdriver found in tool set (A). Close the safety guard (1.). Lower the blade by pressing both cutting buttons (2.). Keep one button pressed and turn off the main switch (3.).
  • Page 32 Blade and cutting stick replacement • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP The 3 eccentrics are now exposed and should be turned counter clockwise to position "0" with the special wrench and attachable extension pipe (A) (in the tool set). The slot must correspond to position "0"...
  • Page 33 (2.). Then put the blade changing tool (A) into place and fasten it to the blade (3.). Remove 2 blade screws (1.) IDEAL 4810-95, IDEAL 4850-95/EP and 3 blade screws (1.) IDEAL 5221-95EP, IDEAL 6550-95EP. Loosen the grips (2.) of the blade changing tool (A) lightly and allow the blade to be taken downwards out of the machine (3.).
  • Page 34 Blade and cutting stick replacement • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Take out the cutting stick with a small screw- driver. If needed the cutting stick can be turned or exchanged. (The cutting stick can be used eight times).
  • Page 35 Blade and cutting stick replacement • • Take the exchange blade carefully out of the blade box and screw it to the blade changing tool (A). • Make sure there is a space ot 11 mm or 0.43 inches! (B). •...
  • Page 36 Blade and cutting stick replacement • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Lightly tighten 3 (IDEAL 4810-95, IDEAL 4850-95/EP has 2) of the 5 blade screws with washers (1.). Remove the blade changing tool (2.). Lightly tighten the remaining blade screws with washers (3.).
  • Page 37 (5.)until the paper is cut along the entire length of the blade (The blade must remain parallel, not too deep into cutting stick). Only IDEAL 4810-95 and IDEAL 4850-95/EP Tighten the blade screws (A) on the right hand side.
  • Page 38 Blade and cutting stick replacement • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Paper cutting test. If the last sheet or several sheets are not completely cut, gradually turn the knob for blade depth adjustment (A) ¼...
  • Page 39 Maintenance and cleaning • • Maintenance work may only be performed by trained staff. Danger! Disconnect the mains before starting any service work or before removing the cover. Grease the backgauge (A) control weekly with a grease gun. Advance the backgauge as far as possible to the front.
  • Page 40 Maintenance and cleaning • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Safety test The safety regulations are according to the regulations of the country where the cutting machine is operated. The manufacturer recommends a safety check is made every 5 years by an authorised service team.
  • Page 41 Possible malfuntions • • Machine does not function! Is the machine plugged in? Main switch to position "I"? (A) Control system activated? (B) (Turn key to the right) Release a cut see page 21. - 41 - www.WhitakerBrothers.com...
  • Page 42 Possible malfuntions • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Cut cannot be made. • If cover is open: close it. • If cover is closed: open and re-close it. (Security check). - 42 -...
  • Page 43 Possible malfuntions • • Machine turns off: • Machine overloaded. Safety button (A) ejects. (Allow 1 minute cooling time and reset the safety button (A). • Machine blocked. • Blade is blunt. Eliminate the cause, and push the safety button (A). Only IDEAL 4850-95EP, IDEAL 5221-95EP, IDEAL 6550-95EP •...
  • Page 44 Possible malfuntions • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Does not cut through the last sheet: • Turn or turn around the cutting stick (A), readjust the blade by means of the blade adjusting knob (B) (see page 38).
  • Page 45 Possible malfuntions • • Motor runs but blade does not move downwards. • Security brake has been activated! Inform the Service Team! • www.ideal.de "Service" service@krug-priester.com Display illumination off • Machine is plugged in? (A) • Main switch on position "I"? (B) •...
  • Page 46 Possible malfuntions • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP IDEAL 4850-95EP, IDEAL 5221-95EP, IDEAL 6550-95EP Cut cannot be made. • Measurement has not been reached correctly. • LED "S" does not turn off. Push the button again.
  • Page 47 • • Accessories Recommended accessories: Blade • Nr. 9000 021 IDEAL 4810-95 • Nr. 9000 021 IDEAL 4850-95/EP • Nr. 9000 130 IDEAL 5221-95EP • Nr. 9000 025 IDEAL 6550-95/EP Cutting stick (6 pieces) • Nr. 9000 022 IDEAL 4810-95 •...
  • Page 48 Technical data • • IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP Technical data: • Power supply: 230V/50Hz/1~,120V/60Hz/1~ • Cutting height: 80 mm • Sound level EN 13023: < 70 dB (A) • Leakage current < 3,5mA •...
  • Page 49 Technical data • • This machine is approved by independent safety laboratories and is in compliance with the EC-regulations 2006/42/EG and 2004/108/EG. Sound level information: The sound level is < 70 db (A) as defined by EN 13023. Subject to alteration without notice. - 49 - www.WhitakerBrothers.com...
  • Page 50 IDEAL 4810-95 • IDEAL 4850-95/EP • IDEAL 5221-95EP • IDEAL 6550-95EP EG-KONFORMITÄTSERKLÄRUNG EC-declaration of conformity Déclaration de conformité CE - Hiermit erklären wir, daß die Bauart von - Herewith we declare that - Par la présente, nous déclarons que UL- IDENT. Nr.
  • Page 51 Remarks: - 51 - www.WhitakerBrothers.com...
  • Page 52 IDEAL • Made in Germany Document Shredders Trimmers and Guillotines • • • • • IDEAL Krug & Priester 72336 Balingen Germany www.ideal.de www.WhitakerBrothers.com...

This manual is also suitable for:

Ideal 4850-95Ideal 4850-95epIdeal 5221-95epIdeal 6550-95ep