TMG -MVL22H Product Manual

TMG -MVL22H Product Manual

Stand-on mini track loader (22hp honda)

Advertisement

Quick Links

PRODUCT MANUAL
V2022.02.21
MODEL TMG-MVL22H
STAND-ON MINI TRACK LOADER
(22HP HONDA)
Please read and understand the product manual completely before assembly
Check against the parts list to make sure all parts are received
Wear proper safety goggles or other protective gears while in assembly
Do not return the product to dealer. They are not equipped to handle your requests.
Missing parts or questions on assembly?
Please call: 1-877-761-2819 or email: cs@tmgindustrial.com
ww w. t m g in d us tr ia l. c o m
Toll Fr ee :1 - 877- 7 61- 2 819

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the TMG-MVL22H and is the answer not in the manual?

Questions and answers

Summary of Contents for TMG TMG-MVL22H

  • Page 1 PRODUCT MANUAL V2022.02.21 MODEL TMG-MVL22H STAND-ON MINI TRACK LOADER (22HP HONDA) Please read and understand the product manual completely before assembly Check against the parts list to make sure all parts are received Wear proper safety goggles or other protective gears while in assembly Do not return the product to dealer.
  • Page 2: Table Of Contents

    TABLE OF CONTENTS Intended Use.............................. 3 Technical Specifications..........................3 Important Safety Information........................3 Specific Operation Warnings........................5 Safety and Product Labels..........................8 Before Each Use............................9 Operating Instructions..........................11 After Each Use............................16 Maintenance............................16 Troubleshooting............................21 Parts Diagram............................22 www.tmgindustrial.com 2/34 Toll Free:1-877-761-2819...
  • Page 3: Intended Use

    Intended Use This great unit is used for trenching, digging, carrying materials, demolition, site preparation, snow removal, utility installation, sweeping and more, designed for short runs and operation in limited- access spaces.It could be equipped with various attachments for light and medium duty work. Technical Specifications Property Specification...
  • Page 4 ⚠ WARNING This product may contain chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
  • Page 5: Specific Operation Warnings

    Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems, and hearing protection when appropriate.
  • Page 6 Do not place feet under the platform. Watch where you are driving. Always look down and behind, before and while reversing. Engine exhaust contains Carbon Monoxide, which is an odouriess, deadly poison. Carbon Monoxide can kill you. Do not run engine indoors or in a confined space. Always lower loader arms and/or place attachment on the ground when parking or leaving the equipment unattended.
  • Page 7 If parking on slopes or hillsides always lower the loader arms and attachment to the ground and chock the wheels. If machine becomes unstable, jump clear. Never try to stabilize the machine by putting your foot on the ground. Service: Before performing any service, repairs, maintenance or adjustment, stop the engine and remove the key.
  • Page 8: Safety And Product Labels

    Safety and Product Labels Reference Description Quantity Number Burn Hazard Warning Decal Crush Hazard (Hand) Warning Decal Crush Hazard (Body) Warning Decal High-Pressure Fluid Hazard Warning Decal Crush Hazard (Hand, Track) Warning Decal Fire Hazard Danger Decal Rotating Parts Warning Decal Crush Hazard (Body, Access Panel) Warning Decal Start-up/Shut-down Instructions Decal Operational Warnings Decal...
  • Page 9: Before Each Use

    Before Each Use ⚠ WARNING Use a funnel and fill the fuel tank outdoors, in an open area, when the engine is cold. Clean up any petrol spills. Do not completely fill the fuel tank. Follow guidelines above. Never smoke while handling fuels, and stay away from an open flame or any place that a spark may ignite petroleum fumes.
  • Page 10 Adding Fuel: Labelling on the fuel tank tells whether a machine requires petroleum or diesel fuel. For fuel types and information on suitable additives refer to Engine Manual as supplied (NB if labeling becomes lost or damaged or you do not have either Manual, order replacements from your nearest representative or head office). Filling the fuel tank: Position machine on level surface, lower the loader arms and turn off the engine (turn ignition key to off).
  • Page 11: Operating Instructions

    • Check all decals and warning signs for damage. • Check engine oil. • Check and refill fuel tanks. • Check hydraulic lines and hoses for signs of damage or leaks. • Inspect the machine for any signs of damage or loose fasteners. •...
  • Page 12 IMPORTANT: Ensure the auxiliary hydraulic lever is in centre position before attempting to start engine. The most common cause of “hard to start / engine will not turn over fast enough / battery does not have enough power’ type starting problems is that the auxiliary lever has been left on or knocked into gear and the engine is trying to start under load.
  • Page 13 Auxiliary Hydraulics Lever(Lever 3/4); The auxiliary hydraulic lever is to allow you to alter the direction of rotation of hydraulic driven attachments or stop them completely. You could choose either Lever 3 or Lever 4 to operate if there is no motor or only one motor on the attachment. If there are 2 motors on the attachment, operate Lever (3) and (4) together at the same time to alter the direction of attachments.
  • Page 14 Instrumental P anel 1. FUEL PRESSURE GAUGE 2. FUEL GAUGE 3. VOLTAGE METER 4. ENGINE OIL PRESSURE LIGHT 5. WORKING LIGHT SWITCH (1) FUEL PRESSURE GAUGE When the pointer is in green range, it is normal. When the pointer is in red range, stop the loader and replace oil return filter.
  • Page 15 Attachments Connecting IMPORTANT: Use only manufacturer approved attachments. Attachments could change stability and operating characteristics of the machine. The warranty of the machine may by voided if used with unapproved attachments. IMPORTANT: Before connecting any attachments to the machines, make sure mount plates are free of any dirt and debris.
  • Page 16: After Each Use

    5. Install protective covers onto machines hydraulic couplers. 6. Disengage the attachment lock pins by turning them to the outside. 7. Start engine, tilt the mount plate forward and back machine away from attachment. After Each Use ⚠ WARNING Move all controls to neutral position when stopped. Load and unload trailer on level ground.
  • Page 17 Maintenance Interval Maintenance Point Check hydraulic oil level and check for external leaks; Service pre-cleaner element (1); Every 25 hours Check bushes & replace if required; Check engine oil level. Check hydraulic oil level and check for external leaks; Check hydraulic hoses and tighten if required; Every 50 hours Replace air cleaner &...
  • Page 18 5. Slowly pour approximately 80% of the specified amount of oil (refer to engine manual) into the filter tube. Now check the oil level. Slowly add additional oil to bring to “FULL” mark on dipstick. Changing Oil Filter Refer to engine manual. Spark Plug(s) Removing and checking Spark Plug (Petrol Only) Refer to engine manual...
  • Page 19 Hydraulic system Replacing the Hydraulic filter Change the hydraulic filter: After every 500 operating hours. • Never replace the hydraulic oil filter when the oil is still hot. • Used oil filters should be collected in accordance with local regulations. Replace the hydraulic oil filter in the following steps: 1.
  • Page 20 WARNING! Hydraulic pressure escaping under pressure can penetrate the skin and cause injury. Keep hands and body away from pin hole leaks or nozzles that eject high pressure hydraulic fluid. A small leak can be dangerous. To find hydraulic leaks, use cardboard or paper. If fluid is accidentally injected into the skin a doctor familiar with this type of injury must surgically remove it within a few hours.
  • Page 21: Troubleshooting

    Troubleshooting Use the table below to troubleshoot problems before contacting service personnel or your local dealer. If the problem continues after troubleshooting, call your local dealer for assistance. Failure Possible Cause Corrective Action 1.Change the battery. 1. Battery is dead. 2.
  • Page 22: Parts Diagram

    Parts Diagram Part 1: Machine Assembly REF NO. DESCRIPTION Lifting device assembly Power system Track walking system Lower frame assembly Hydraulic system assembly www.tmgindustrial.com 22/34 Toll Free:1-877-761-2819...
  • Page 23 Part 2: Lifting device assembly A25 A24 www.tmgindustrial.com 23/34 Toll Free:1-877-761-2819...
  • Page 24 REF NO. DESCRIPTION REF NO. DESCRIPTION Working arm assembly Pylon pin welding assembly Rear working arm bush Oil cup M8x1 Working arm pin assembly Oil cup M6 Front tilt cylinder pin welding Bucket welding assembly assembly Washer Ø8 Pull rod bush Washer Ø8 Bush Bolt M8x16...
  • Page 25 www.tmgindustrial.com 25/34 Toll Free:1-877-761-2819...
  • Page 26 3.2 Drive System C12 C13 REF NO. DESCRIPTION REF NO. DESCRIPTION Bolt M14x35 Bearing 6209-2RS Large sprocket orientation block Washer Ø14 Output shaft outer pressure Nut M5x12 plate Drive wheel Output shaft sleeve Bolt M8x25 Bearing mount Washer Ø8 Lock washer Out bearing and cap Round nut M45x1.5 Rubber rotary shaft oil seal...
  • Page 27 3.4 Walking System REF NO. DESCRIPTION REF NO. DESCRIPTION Hexagon lock nut M20 Small washer A-level Ø20 Washer Ø20 Bearing 6204-2RS Tension body welding assembly Tension pulley sleeve Bolt M20x100 Tension pulley www.tmgindustrial.com 27/34 Toll Free:1-877-761-2819...
  • Page 28 Part 4: Power System F25 F25 F26 F22 F21 www.tmgindustrial.com 28/34 Toll Free:1-877-761-2819...
  • Page 29 REF NO. DESCRIPTION REF NO. DESCRIPTION Battery mounting plate Bolt M8x25 Washer ¢6 Shock absorber assembly Lock nut M8 Washer ¢12 Battery Bolt M12x30 Gasoline engine connecting Washer ¢8 plate Engine and pump connecting Rubber sheet parts welding assembly Ground wire Pump wheel Fire wire Connecting shaft nylon bush...
  • Page 30 Part 5: Frame Assembly G40 G72 G71 G70 G69 G5 G2 G33 G14 G13 G12 G14 G13 G12 G35 G13 G33 G36 G35 G21 G22 G23 G24 G25 G4243 www.tmgindustrial.com 30/34 Toll Free:1-877-761-2819...
  • Page 31 REF NO. DESCRIPTION REF NO. DESCRIPTION Bolt M8x16 Hing II Washer ¢8 Lock nut M6 Cover plate lock Bolt M6x65 Bracket Washer ¢8 Washer ¢4 Relief valve mounting plate Screw M4x8 Cover plate Bolt M16x25 Booth Washer ¢16 Dead plate Washer ¢16 Studdle Left fixed pin...
  • Page 32 Part 6: Mechanical Control H35 H80 H35 H26 H26 H22 H22 www.tmgindustrial.com 32/34 Toll Free:1-877-761-2819...
  • Page 33 REF NO. DESCRIPTION REF NO. DESCRIPTION G1/2 quick-change coupler 2-spool valve right oil hose (female) cap G1/2 quick-change coupler (male) Lift cylinder rod end hose G1/2 quick-change coupler body Lift cylinder rear end hose Bolt M18X1.5 Double union tee body Left arm steel pipe I Tilt cylinder rod end hose Attachment hose...
  • Page 34 Part 7: Wiring Schematic www.tmgindustrial.com 34/34 Toll Free:1-877-761-2819...

Table of Contents