OZ Lifting Products OZ1500BW Operator's Manual

Carbon steel & stainless steel brake winches

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Operator's manual (48 pages)

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OPERATOR'S MANUAL

CARBON STEEL & STAINLESS STEEL

BRAKE WINCHES

Working Loads: 1000 lbs. 1500 lbs. 2000 lbs.

Please read the Owner's Manual

carefully before operating

the equipment. Keep this

manual nearby the

equipment at

all times.

CARBON STEEL:

OZ1000BW

OZ1500BW

OZ2000BW

STAINLESS STEEL:

OZ1000BWSS

OZ1500BWSS

OZ2000BWSS

5455 W. 6th St.

P.O. Box 845

Winona, MN 55987

Distributed by

Tri-State Equipment Company Inc.

sales@tsoverheadcrane.com

www.tsoverheadcrane.com

EN pg.1

Tel: (314) 869-7200

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Page 1 Working Loads: 1000 lbs. 1500 lbs. 2000 lbs. Please read the Owner’s Manual carefully before operating the equipment. Keep this manual nearby the equipment at all times. CARBON STEEL: OZ1000BW OZ1500BW OZ2000BW STAINLESS STEEL: OZ1000BWSS OZ1500BWSS OZ2000BWSS 5455 W. 6th St. P.O. Box 845 Winona, MN 55987 Distributed by Tri-State Equipment Company Inc.
Page 2: Table Of Contents
Table of Contents Pg. 3 ......Warranty Pg. 4 ......Important Information and Precautions Pg.
Page 3: Warranty
(one year from shipment date). OZ Lifting Products LLC® will not be held liable for the following arising from the use of this product: injuries to persons or property, death, incidental, consequential, or contingent damages, whether negligent or deliberate.
Page 4: Important Information And Precautions
Precautions Do not use OZ Lifting Products in conjunction with other equipment unless the system designer, manufacturer, installer, or user has put the necessary safety devices in place. Modifications to upgrade or alter these products should only be authorized by the original manufacturer.
Page 5: Warnings And Precautions
Warnings and Precautions Failure to read and comply with the following warnings may result in a hazardous situation that could lead to death, serious injury, or property damage. Keep this manual near the equipment at all times. Do not remove, alter, or obscure the labels attached to the winch. Contact OZ Lifting Prod- ucts LLC.
Page 6: Installing The Winch
2. Do Not weld the winch frame to the foundation. • Doing so would invalidate the warranty. • Contact OZ Lifting Products LLC. for more information. 3. Fasten the winch firmly to the foundation. • For standard products use 3/8 inch coarse thread fasteners of at least grade 5 with a torque of 30 ft. lb.
Page 7: Installing The Rope
Installing the Wire Rope • Ensure the wire rope spools correctly and is attached firmly to the winch drum to prevent release of the load. • Wear protective clothing when working with the wire rope. • Prevent damage to the rope by keeping it clean and not allowing it to pass through dirt or debris. Consider the following information when choosing the proper wire rope.
Page 8 Concept of Operation 1. Assure that the total force needed to lift the load does not surpass the load rating of the winch. 2. Follow all recommended maintenance and inspections to monitor for any damage that could contribute additional weight to the equipment. 3.
Page 9: Inspection
Inspections In order to maintain quality operation of the product, a regular inspection schedule should be set up by each operator. All inspections should be reported and maintained in a dated record log. These records should be available to all personnel involved with the product, and should be made available to OZ Lifting Products LLC.
Page 10: Inspection Chart
Take note of the following regarding inspections. • Brakes require more than audible and visual inspection. Check daily by operating with and without a load, stopping at various positions to ensure safe operation. If the load coasts or creeps contact the factory for friction disc replacements.
Page 11 • Refinish any problem areas by removing paint to the bare metal, cleaning the area well and repainting with a high quality primer and finish coat. Troubleshooting Chart Contact OZ Lifting Products LLC. if disassembly of the winch or brake is required. The warranty will be voided if this is not done. Problem...
Page 12 74 ft. 140 ft. OZ1000BW - OZ1000BWSS with 3/16” wire rope 5 ft. 34 ft. 75 ft. OZ1500BW - OZ1500BWSS with 3/16” wire rope 7 ft. 66 ft. 140 ft. OZ1500BW - OZ1500BWSS with 1/4” wire rope 5 ft. 27 ft.
Page 13: Mounting
Mounting OZ1500BW OZ1000BW OZ1500B OZ1000BWSS N= 2.10” N= 1.73” O= 4.20” O= 3.46” P= 5.28” P= 1.30” Q= 5.43” Q= 7.56” R= 0.94” R= 0.72” S= 0.79” S= 1.38” T= 0.79” T= 1.06” U= 2.76” U= 1.57” V= 0.39” V= 0.41”...
Page 14: Parts
9. Bolt (1) 19. Washer (1) 29. Nut (1) 10. Friction Brake (2) 20. Retaining Ring (2) 40. Wire Rope Cip (1) OZ1500BW - OZ1500BWSS 1. Nut (1) 11. Friction Brake (2) 21. Retaining Ring (2) 2. Screw (1) 12. Clip (1) 22.
Page 15 Parts OZ2000BW - OZ2000BWSS 1. Nut (1) 14. Gear (1) 27. Washer (1) 2. Screw (1) 15. Gear (1) 28. Bolt (1) 3. Drum (1) 16. Shaft (1) 29. Washer (1) 4. Cover (1) 17. Shaft (1) 30. Support Pipe (1) 5.
Page 18 5455 W. 6th St. P.O. Box 845 Winona, MN 55987 Distributed by Tri-State Equipment Company Inc. sales@tsoverheadcrane.com www.tsoverheadcrane.com Tel: (314) 869-7200 Rev. 01/17/23...
Page 19 120 Volt AC ELECTRIC WINCHES OWNER’S MANUAL MODELS SA5000AC, SA5015AC, SA7000AC, SA7015AC, SA9000AC, SA9010AC, SA9015AC, SA12000AC & SA12015AC WARNING: READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THE STRONGARM ELECTRIC WINCH. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN SERIOUS OR FATAL INJURY.
Page 20 IMPORTANT SAFETY INFORMATION WARNING: FAILURE TO READ AND Keep the winching area free of all unnecessary FOLLOW INSTRUCTIONS BELOW COULD personnel. Never stand between load and RESULT IN SERIOUS OR FATAL INJURY. winch. WARNING: NOT TO BE USED AS A HOIST When winching operation has been completed, F O R L I F T I N G ,...
Page 21 MOUNTING INSTRUCTIONS AUXILIARY HANDLE continued 1. An emergency crank handle is provided for use in the event of a power failure. Remove the electrical power from the winch. 2. Remove the plastic plug from the side of the winch housing and insert the handle so that it completely engages with the drive shaft.
Page 22 2. With the cover removed as described above, inspect the 3. Check the operation of the roller clutch. Carefully rotate entire gear train and all drive shafts for any significant the brake disc and observe the motor shaft. When the wear or loose bearing fits.
Page 23 SA5000AC, SA5015AC, SA7000AC, SA7015AC Ref. Part Number Ref. Part Number REMOTE SWITCH Retaining Ring (2) 205191 AP Cover (SA5000AC/7000AC) 404637 EA Dual Switch Remote Ass’y. 5240890 Bushing 204012 AP Cover (SA5015AC/7015AC) 404638 EA Single Switch Remote Ass’y. 5240528 Drive Shaft Assy. 304813 AP Cover (CSA) SA5000/SA7000 406019...
Page 24 To order replacement parts contact: Tri-State Equipment Company Inc. sales@tsoverheadcrane.com www.tsoverheadcrane.com Tel: (314) 869-7200 SA9000AC, SA9010AC, SA9015AC, SA12000AC, SA12015AC Ref. Part Number Ref. Part Number Ref. Part Number Bearing Housing Assy. 304314 AA Spacer (3) 404513 AW Cover Plug 204713 Primary Drive Shaft Assy.
Page 25 12 Volt DC ELECTRIC WINCHES ® OWNER’S MANUAL MODELS SA5000, SA5015, SA7000, SA7015, SA9000, SA9005, SA9015, SA12000 & SA12015 WARNING: READ INSTRUCTIONS CAREFULLY BEFORE ATTEMPTING TO INSTALL, OPERATE OR SERVICE THE STRONGARM ELECTRIC WINCH. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN SERIOUS OR FATAL INJURY.
Page 26 IMPORTANT SAFETY INFORMATION WARNING: FAILURE TO READ AND Never apply load to winch with cable fully FOLLOW INSTRUCTIONS BELOW COULD extended. Keep at least three turns of cable on RESULT IN SERIOUS OR FATAL INJURY. the reel. WARNING: NOT TO BE USED AS A HOIST Keep the winching area free of all unnecessary F O R L I F T I N G ,...
Page 27 AUXILIARY HANDLE MODELS SA5000, SA7000, SA9000 & SA12000 1. An emergency crank handle is provided for use in the event of With the wires at the bottom, a power failure. Remove the electrical power from the winch. push the switch/plug into the 2.
Page 28 4. On Models SA5000, SA7000, SA9000 and SA12000, check 5. If a pulley block and hook is used, check assembly the switch contact studs in the winch housing to be sure to be sure that the pulley rotates freely on the bronze that they are free from any corrosion or excessive electrical pulley spacer.
Page 29 SA5000, SA5015, SA7000, SA7015 PARTS LIST Ref. Part Number Ref. Part Number Ref. Part Number Retaining Ring (2) 205191 AL Reel Assy 304812 BJ Switch Assy 5240973 Bushing 204012 AN Cover Plug 204713 (SA5015 & SA7015) Drive Shaft Assy 304813 AP Cover 404804 BJ In/Out Rocker Switch Only...
Page 30 To order replacement parts contact: Tri-State Equipment Company Inc. sales@tsoverheadcrane.com www.tsoverheadcrane.com Tel: (314) 869-7200 SA9000, SA9005, SA9015, SA12000, SA12015 PARTS LIST Ref. Part Number Ref. Part Number Ref. Part Number Bearing Housing Assy 304314 AD Level Wind 204709 MOTOR PARTS Primary Drive Shaft Assy 304304 AE Nut, 10-32 Locknut (2)

This manual is also suitable for:

Oz1000bw Oz2000bw Oz1000bwss Oz1500bwss Oz2000bwss

OZ Lifting Products OZ1500BW Operator's Manual

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