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Vertigo CAMO WORKS Service Manual

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SERVICE MANUAL

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Summary of Contents for Vertigo CAMO WORKS

  • Page 1 SERVICE MANUAL...

  • Page 2: Table Of Contents

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION CONTENTS GENERAL INFORMATION ........................................... 5 Safety guidelines ..........................................6 1.1.1 Safety icons ......................................6 1.1.2 General safety guidelines recommendations ............................7 1.1.3 General recommendations ..................................8 Technical details of each model ......................................9 Special tools ............................................. 11 Repair time ............................................
  • Page 3 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION Wheels and tyres ..........................................61 3.3.1 Specific safety guidelines ..................................61 3.3.2 Exploded view ...................................... 62 3.3.3 Specifications and settings ................................... 65 Frame ............................................... 66 3.4.1 Specific safety guidelines ..................................66 3.4.2 Exploded view ...................................... 67 3.4.3...
  • Page 4 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION 4.2.1 Specific safety guidelines ................................... 112 4.2.2 Exploded view ....................................113 4.2.3 Adjustments and settings ................................... 116 Combustion system ........................................120 4.3.1 Specific safety guidelines ................................... 120 4.3.2 Exploded view ....................................121 4.3.3 Adjustments and settings ................................... 125 Cooling system ..........................................
  • Page 5 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION 5.5.6 Maps selection ....................................170 POLÍTICA DE PRIVACIDAD Y DERECHOS ..................................171 Contact details ............................................172 Notes ................................................. 173 Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 6: General Information

    Combat. The engine performance of Combat Vertigo is truly spectacular, 31 hp at 9200 rpm combined with the impressive torque and power delivery provided throughout, allowing confidence to be high to tackle even the most demanding terrain.

  • Page 7: Safety Guidelines

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION 1.1 Safety guidelines Please note, however, that the warnings and cautions contained in this manual cannot possibly cover all potential hazards relating to the servicing, or lack of servicing, of the motorcycle. In addition to the WARNINGS and CAUTIONS stated, you must use good judgement and basic mechanical safety principles. If you are unsure about how to perform a particular service operation, ask a more experienced mechanic for advice or check the manufacturer maintenance service.

  • Page 8: General Safety Guidelines Recommendations

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION 1.1.2 General safety guidelines recommendations In addition to the specific safety guidelines of each procedure, these general safety rules must be taken into account. • Inexperienced mechanics or mechanics without the proper tools and equipment may not be able to properly perform the services described in this manual.

  • Page 9: General Recommendations

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION 1.1.3 General recommendations In addition to the specific recommendations of each procedure, these general recommendations must be taken into account. • If parts replacement is necessary, replace the parts with Genuine Parts or their proven equivalence.

  • Page 10: Technical Details Of Each Model

    Titanium RADIATOR Vertigo special design, adapted to frame shape CONTROL UNIT Vertigo design, controlling: gear position, engine temp, pressure, petrol pump, water pump, electric timming Integrated injection driver Barrel gearbox sensor, can control each engaged gear ENGINE SENSORS Protocol CAN 2.0 B...
  • Page 11 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION FRONT SUSPENSION Tech Alu black 170mm stroke Tech Alu gold 170mm stroke REAR SUSPENSION Monoshock / swingarm, Vertigo special Monoshock / swingarm, Vertigo special Monoshock / swingarm, Vertigo special swingarm combined with multiregulation swingarm combined with multiregulation...

  • Page 12: Special Tools

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION 1.3 Special tools Is highly recommended for the authorized maintenance services to have this tools, minimum, in order to guarantee a safe and quality service. UT-0009 (flywheel extractor) UT-0013 (subchassis shaft) UT-0014 (chain tensioner tool)

  • Page 13: Repair Time

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION 1.4 Repair time Please, find below the estimated repair time for each procedure: 1.4.1 Frame OPERATION PARTS MINUTES COMMENTS SUBSTITUIR FRAME SUBSTITUIR FRONT SUBFRAME SUBSTITUIR REAR SUBFRAME SUBSTITUIR SWINGARM SUBSTITUIR SILENCER SUBSTITUIR FRONT FORK...

  • Page 14: Torque

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION 1.5 Torque • Always renew the big end bolts and nuts. The bolts are torqued near to their yield point when first installed and are severely weakened if re-used. Re- using the original bolts may cause bolt breakage resulting in engine damage, loss of motorcycle control and an accident.
  • Page 15 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 16 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 17 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 18 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 19 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 20 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 21 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 22 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - GENERAL INFORMATION This page intentionally left blank. Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 23: Maintenance

    Vertigo Motorcycles cannot accept any responsibility for damage or injury resulting from incorrect maintenance or improper adjustment carried out by the owner. Since incorrect or neglected maintenance can lead to a dangerous riding condition, always have an authorized Vertigo dealer carry out the scheduled maintenance of this motorcycle.

  • Page 24: Maintenance Chart

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - MAINTENANCE 2.1 Maintenance chart The following procedures must be followed on the specified timing in order to ensure a perfect and safe use of the motorcycle: ELEMENT CLEANING VERIFICATION SETTINGS GREASING SUBSTITUTION COMMENTS Tires periodical due to wear...
  • Page 25 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - MAINTENANCE This page intentionally left blank. Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 26: Frame Section

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3 FRAME SECTION 3.1 Suspension system 3.1.1 Specific safety guidelines • Riding the motorcycle with defective or damaged suspension is extremely dangerous and may lead to loss of motorcycle control and an accident. •...

  • Page 27: Exploded View

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.1.2 Exploded view Nº ICE HELL TITANIUM CAMO DESCRIPTION V-0296 V-0296 V-0654 REAR SHOCK ABSORBER REIGER SINGLE COMPR. V-0876 V-0739 V-0270 SWINGARM V-0521 V-0521 V-0521 GUIDE CHAIN V-0508 V-0508 V-0508 SPROCKET PROTECTOR V-0318 V-0318...
  • Page 28 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.1.2.1 Ice Hell front fork exploded view Nº ICE HELL DESCRIPTION V-0623 FRONT FORK SET V-1114 LOWER CLAMP 45/1 ICE HELL 2017 V-1113 UPPER CLAMP 45/1 ICE HELL 2017 V-1117 ICE HELL 2017 STEERING AXLE...
  • Page 29 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.1.2.2 Titanium front fork exploded view Nº TITANIUM DESCRIPTION V-0623 FRONT FORK SET V-1164 LOWER CLAMP 45/1 RR 2017 V-1163 UPPER CLAMP 45/1 RR 2017 V-1117 2017 STEERING AXLE ICE/RR V-0444 SCREW M6 X 10MM...
  • Page 30 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.1.2.3 Camo front fork exploded view Nº CAMO DESCRIPTION V-0271 FRONT FORK SET V-0275 LOWER CLAMP 45/0 V-0274 UPPER CLAMP 45/0 V-0516 STEERING AXLE V-0444 SCREW M 6 X 10 mm V-0519 BRAKE HOSE GUIDE...

  • Page 31: Suspension System Maintenance

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.1.3 Suspension system maintenance Any rear suspension system maintenance operation must be performed exclusively by the manufacturer; it is highly recommended to send the components to its inspection. As for the front suspension maintenance, please, consider the following procedures: 3.1.3.1 Trial oil seal change left side...
  • Page 32 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3 Pull the conical spacer B and place it in a clean place 4 Pull the spacer C and place in a clean place 5 Pull the washer D and place it in a clean place 6 Withdraw slowly the spring E Vertigo.
  • Page 33 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 7 Dry it with a cloth 8 Pour the oil in a bowl as shown in figure Using the wheel axle, tighten it into the vice and insert the In order not to pollute the environment, gather the used...
  • Page 34 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 10 With tube in end-stroke position, insert the shown special tool until 11 Remove the screw and washer oil seal the hexagon is inside the pumping unit shape. Using a 12 mm hexagonal wrench, unscrew the pumping screw.
  • Page 35 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 14 Pry up the edge of the scraper and remove it from the leg seat 15 Remove the seeger ring from its seat 16 Tighten grip the wheel pin and slide the leg on the larger diameter.
  • Page 36 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 18 Grease both the bushing base and the outer tube seal base 19 Once inserted the stanchion tube with A bush in the outer tube, insert the B bush and subsequently the C part, taking care of the...
  • Page 37 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 22 Holding the leg upright, push hard with strokes with the tool and 23 Insert oil seal in the tube (with the spring ahead upwards). Insert insert the B bushing in its seat until the end.
  • Page 38 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 26 Lubricate the tube with a grease seal 27 Place the scraper E on grease and let it run on the same, as shown in figure 28 Put in place the scraper helping with the flat side of a screwdriver 29 Insert the pumping unit with the limit cone over it Vertigo.
  • Page 39 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 30 Replacing the wheel axle in the vice, put the leg into the axle 31 Place the suspension in a vertical position and put about 250 cc of keeping pushed the tube and the pumping unit. With the tube on end- new oil.
  • Page 40 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 34 Insert in sequence, such as images, spring E, washer D, spacer C, conical spacer B 35 Tighten the tube, positioning in way to protrude it from the tool border at least 5-6 cm, as shown in figure. Using a 17 mm open-ended wrench, loosen the end cap and screw it completely with a 10 ÷...
  • Page 41 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.1.3.2 Trial oil change right side TRIAL OIL CHANGE RIGHT SIDE It must be performed after the first 20 hours and every 6 months The replacement of oil after long time, lead to a reduction of performance of the fork, absence of adequate lubrication, in addition...
  • Page 42 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3 Keep the plug in rod E, in order to avoid the spilling from the same, 4 Place the suspension in a vertical position and put about 250 cc of as shown in figure. Pour the oil in a tray whilst at the same time moving new oil.
  • Page 43 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 5 Using the rod, pump up and down, until you feel smooth braking, on 6 With the suspension in a vertical position, compress the inner tube the return stroke F and the rod E to the end of the stroke. Then complete the topping...
  • Page 44 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 9 Screw totally the cap (after totally unscrew the nut) on the stem E, 10 Hold the cap A and screw against it, the lock nut B with torque 14,7 as shown in figure...
  • Page 45 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.1.3.3 Trial oil change left side TRIAL OIL CHANGE LEFT SIDE It must be performed after the first 20 hours and every 6 months The replacement of oil after long time, lead to a reduction of performance of the fork, absence of adequate lubrication, in addition...
  • Page 46 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3 Pull the conical spacer B and place it in a clean place 4 Pull the spacer C and place in a clean place 5 Pull the washer D and place it in a clean place 6 Withdraw slowly the spring E Vertigo.
  • Page 47 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 7 Dry it with a cloth 8 Pour the oil in a bowl as shown in figure 9 Place the suspension in a vertical position and put about 250 cc of new oil. Use oil type OJ 01 (SAE 5)
  • Page 48 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 10 Pump the inner tube for a few times, and place it at end-stroke 11 Oil Level Tolerance: ± 1 mm position. Bring the oil level up to the appropriate value (see next table) from the top edge of the tube.
  • Page 49 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 13 Tighten the tube, positioning in way to protrude it from the tool border at least 5-6 cm, as shown in figure. Using a 17 mm open-ended wrench, loosen the end cap and screw it completely with a 10 ÷ 12 Nm torque.

  • Page 50: Suspension Adjustments

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.1.4 Suspension adjustments Summary chart: VERSION CAMO TITANIUM ✓ ✓ ✓ PRELOAD SPRING ✓ ✓ ✓ EXTENSION HIGH RESPONSE COMPRESION ✓ ✓ SLOW RESPONSE COMPRESIÓN ✓ ✓ ✓ Compression con be adjusted for low and high speed in Ice and Titanium versions, as is shown in the image below: This Trial damper is equipped with compression adjustment, rebound adjustment and adjustable spring preload.
  • Page 51 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION The basics of all adjusters is the same, turning them clockwise will increase the damping force. Counting clicks on all adjusters has to be started from a fully closed adjuster. Make a note of your current adjuster settings before you start to change them. Count each click until the adjuster is fully closed, note this number and set the adjuster on the modified clicks.
  • Page 52 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION Please handle the adjusters with care, opening it more than the mentioned number of clicks may cause serious damage to the adjuster. Before modifying the click setting please note your current setting so that you can always return to a known basic setup.

  • Page 53: Adjustments And Settings

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.1.5 Adjustments and settings It is needed to disassemble the rocker, inspect it, clean it and grease it every 40 hours. Every 100 hours the swingarm must be disassembled, inspected, cleaned and greased. Inspect the fork periodically to detect any possible leakage.
  • Page 54 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION FRONT SUSPENSION ADJUSTMENTS Soften preload Harden preload Slow down the suspension response with the compression and Speed up the suspension response with the compression and extension extension Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 55: Brakes

    • If there has been an appreciable drop in the level of the fluid in either brake fluid reservoir, consult your authorized Vertigo dealer before riding. Replace brake fluid in line with the scheduled maintenance chart. Always use new brake fluid from a sealed container •...

  • Page 56: Exploded View

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.2.2 Exploded view Nº ICE HELL TITANIUM CAMO DESCRIPTION V-0365 V-0365 V-0365 FRONT BRAKE PUMP SET V-0354 V-0354 V-0354 CLUTCH PUMP SET V-0355 V-0355 V-0355 CLUTCH HOSE V-0364 V-0364 V-0364 FRONT BRAKE HOSE V-0723...
  • Page 57 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION Nº ICE HELL TITANIUM CAMO DESCRIPTION V-0294 V-0294 V-0294 BRAKE PEDAL V-0369 V-0369 V-0369 REAR BRAKE PUMP REPAIR KIT V-0963 V-0963 V-0963 REAR BRAKE CALIPER REPAIR KIT V-0964 V-0964 V-0964 REAR BRAKE PUMP COVER KIT...

  • Page 58: Adjustments And Settings

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.2.3 Adjustments and settings Brake fluid type: DOT 4. Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 59 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION FRONT BRAKE LEVER ADJUSTMENT 1 Loosen the two upper screws 2 Adjust to the desired position 3 Tighten the bolts to the specified tightening torque 4 Repeat the previous steps to adjust it again Vertigo.
  • Page 60 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION FRONT BRAKE LEVER FREE PLAY ADJUSTMENT 1 Loosen the securing nut 2 Adjust the free play with the inner threaded shaft 3 Secure the position with the nut 4 Repeat the previous steps to adjust it again Vertigo.
  • Page 61 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION REAR AND FRONT BRAKE FLUID LEVEL VERIFICATION 1 Check the front brake fluid level through the spy-hole. Brake fluid 2 Check the rear brake fluid level through the spy-hole. Brake fluid type: DOT 4...

  • Page 62: Wheels And Tyres

    • When replacement tires are required, consult your authorized Vertigo dealer who will arrange for the tires to be fitted according to the tire manufacturer’s instructions. When tires are replaced, allow time for the tire to seat itself to the rim (approximately 24 hours/150 km).

  • Page 63: Exploded View

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.3.2 Exploded view Nº ICE HELL TITANIUM CAMO DESCRIPTION V-0758 V-0276 V-0758 FRONT TYRE MICHELIN TRIAL COMP. X11 V-0371 V-0371 V-0371 FRONT RIM 1.60 X 21 V-0385 V-0385 V-0385 TUBELESS VALVE V-0372 V-0372 V-0372 FRONT WHEEL SPOKE M3.5 X 0.6 L255 mm...
  • Page 64 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.3.2.1 Ice Hell and Titanium rear wheel exploded view Nº ICE HELL TITANIUM DESCRIPTION V-0641 V-0277 MICHELIN REAR TIRE TRIAL COMP.X11 V-0626 V-0626 REAR RIM MACHINING 2.15 X 18 TUBELESS V-0349 V-0349 REAR BRAKE DISC...
  • Page 65 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.3.2.2 Camo rear wheel exploded view Nº CAMO DESCRIPTION V-0641 REAR TYRE MICHELIN TRIAL COMP.X11 V-0378 REAR RIM 2.15 X 18 TUBELESS V-0349 REAR BRAKE DISC V-0682 SPECIAL SCREW M6X20 BRAKE DISC V-0606 CAMO REAR WHEEL ECCENTRIC WASHER...

  • Page 66: Specifications And Settings

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.3.3 Specifications and settings Size and pressure of the tires. Front: 80/100-21 51M Size: 1,60 x 21” Pressure: 0,4 bar Rear: 120/100R18 68M Size: 2,15 x 18” Pressure: 0,3 bar Verify the tension of the wheel spokes every 6 months.

  • Page 67: Frame

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.4 Frame 3.4.1 Specific safety guidelines • The frame must not be modified in any way. Any modification to the frame, such as welding or drilling, may weaken the structure causing an unsafe riding condition leading to loss of control and an accident.

  • Page 68: Exploded View

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.4.2 Exploded view Nº ICE HELL TITANIUM CAMO DESCRIPTION V-1099 V-0843 V-0344 COMBAT TUBULAR FRAME GREEN ST52 V-0280 V-0280 V-0280 BEARING 32004-X STEERING TUBE V-0895 V-0895 V-0390 GRIPS SET V-0345 V-0345 V-0345 FRONT RIGHT SUBFRAME...
  • Page 69 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION Nº ICE HELL TITANIUM CAMO DESCRIPTION V-0412 V-0412 V-0412 LIGHT COVER V-0409 V-0409 V-0409 FRONT MUDGUARD V-0428 V-0428 V-0428 FRONT MUDGUARD HOLDER V-0680 V-0680 V-0680 SPECIAL SCREW M6x14 8.8 V-0440 V-0440 V-0440 SCREW M5x6 ISO 7380 8.8...

  • Page 70: Adjustments And Settings

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.4.3 Adjustments and settings Inspect the frame after an accident to detect any damage. Check screws periodically. Chassis identification to order spare parts or for official procedures: Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 71: Homologation Kit

    3.5.1 Specific safety guidelines • If the motorcycle is involved in an accident or collision it must be taken to an authorized Vertigo dealer for substitution and repair of the damaged items included in the homologated kit before it is ridden again.

  • Page 72: Items List

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.5.2 Items list REFERENCE DESCRIPTION UNITS REIGER SUSPENSION KEY V-0441 ISO7380 M6X12 SCREW V-0462 M6X16 SCREW V-0495 RIGHT BLINKER V-0496 LEFT BLINKER V-0497 REAR PILOT V-0498 REARVIEW MIRROR V-0499 FRONT HOMOLOGATED OPTICS V-0500 KLAXON...

  • Page 73: Approved Versions

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.5.3 Approved versions ICE HELL CAMO WORKS TITANIUM R Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 74: Frame Section Assembly And Disassembly

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.6 Frame section assembly and disassembly 3.6.1 Front fork disassembly FRONT FORK DISASSEMBLY 1 Cut the flanges and remove the front conector of the front cover 2 Dismount brake caliper (two bolts) 3 Remove front wheel (locking pin and then shaft) 4 Remove front fender (4 bolts) Vertigo.
  • Page 75 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 5 Cut flanges, remove upper part and handlebar (4 bolts) 6 Remove locking pin of the upper nut 7 Remove upper nut 8 Remove upper plate upwards (loosen 2 bolts) Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 76 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 9 Remove shaft, lower plate and rods downwards (one nut) 10 Remove plate downwards (4 bolts) 11 Final view Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 77: Frame Disassembly

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.6.2 Frame disassembly FRAME DISASSEMBLY 1 Follow 4.6.6 procedure steps 2 The motorcycle is supported by the footrests and the front wheel 3 Disassemle rear fender, petrol tank cover and the Airbox 4 Unscrew plastic covers on both sides (8 screws and 4 flanges) Vertigo.
  • Page 78 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 5 Remove rear brake pump together with the brake caliper (two 6 Remove exhaust pipe from behind the fixed black net (three bolts) bolts and one locking pin) 7 Disconnect ECU and remove it together with its support 8 Remove filter grill Vertigo.
  • Page 79 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 9 Remove Airbox (one bolt) 10 Remove both end fixations and extract the water pump pipes 11 Unscrew two water pump fixation bolts 12 Extract water pump Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 80 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 13 Loosen admission body flange 14 Disconnect position sensor 15 Remove admission body 16 Remove injector support Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 81 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 17 Unscrew 4 crankcase manifold bolts 18 Release petrol pipe on the petrol tank end. Pay special attention to flammable liquid leaks. 19 Remove reed valve 20 Remove exhaust manifold (two bolts) Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 82 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 21 Remove and disconnect throttle device (two nuts, the two bolts 22 Remove radiator protection are welded to the support) 23 Remove fixation flanges and disconnect cylinder head water pipe 24 Remove radiator and its adjusting support (one upper bolt and two lower bolts) Vertigo.
  • Page 83 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 25 Remove engine crankcase protection (six bolts) 26 Remove engine crankcase rubber protection 27 Disconnect and remove coil (two bolts and two nuts) 28 Disconnect electro fan and remove its three bolts Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 84 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 29 Remove subframe (three bolts per side), then, extract electro fan 30 Disconnect gearbox position sensor 31 Disconnect RPM sensor and the alternator connector 32 Disconnect water temperature sensor Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 85 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 33 Disconnect spark plug pipe 34 Fix hand clutch lever with a flange and remove clutch banjo bolt on the cover 35 Unscrew the engine and extract it (2 bolts per side) 36 Petrol tank lower rubber band is released Vertigo.
  • Page 86 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 37 remove petrol tank (three bolts) 38 Final view Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 87: Swingarm Disassembly

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.6.3 Swingarm disassembly SWINGARM DISASSEMBLY 1 Remove chain 2 Remove rear wheel nut and shaft. The brake caliper is released 3 Remove rocker fixation bolt and swingarm 4 Release rear brake pump tube fixation Vertigo.
  • Page 88 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 5 Unscrew each subchassis shaft bolt 6 Extract both subchassis shaft bolts by means of UT-0013 7 Once completed the previous step, the swingarm is free 8 Final view Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 89: Front Fork Assembly

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.6.4 Front fork assembly FRONT FORK ASSEMBLY 1 Image of the motorcycle with the front assembly assembled 2 Initial view of the front fork assembly process 3 Screw lower plate 4 bolts 4 Assemble shaft, lower plate and rods Vertigo.
  • Page 90 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 5 Screw upper plate (2 bolts) 6 Assemble the upper nut 7 Screw locking pin of the upper nut 8 Fix with flanges, screw upper part and handlebar (4 bolts) Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 91 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 9 Screw front fender (4 bolts) 10 Assemble front wheel (shaft and then locking pin) 11 Screw brake caliper (two bolts) 12 Mount the front conector of the front cover and fix it with flanges Vertigo.

  • Page 92: Frame Assembly

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.6.5 Frame assembly FRAME ASSEMBLY 1 Image of the motorcycle fully assembled 2 Initial view of the frame assembly process 3 Screw petrol tank (three bolts) 4 Insert tank lower rubber band Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 93 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 5 Screw the engine (2 bolts per side) 6 Fix hand clutch lever with a flange and mount clutch banjo bolt 7 Connect spark plug pipe 8 Connect water temperature sensor Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 94 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 9 Connect RPM sensor and the alternator connector 10 Connect gearbox sensor 11 Insert electro fan, then screw subframe (three bolts per side) 12 Screw (three bolts) and connect electro fan Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 95 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 13 Screw the coil (two bolts) 14 Insert engine crankcase rubber protection 15 Screw engine crankcase protection (six bolts) 16 Screw radiator and its support (one upper bolt and two lower bolts) Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 96 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 17 Connect cylinder head water pipe and fix it with the flanges 18 Insert radiator protection 19 Connect and screw throttle device (two nuts and two bolts) 20 Screw exhaust manifold (two bolts) Vertigo.
  • Page 97 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 21 Insert reed valve 22 Connect petrol pipe on the petrol tank end 23 Screw four crankcase manifold bolts 24 Mount injector support Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 98 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 25 Assemble admission body 26 Connect position sensor 27 Tighten admission body flange 28 Mount water pump Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 99 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 29 Screw two water pump fixation bolts 30 Connect the water pump pipes tighten both end fixations 31 Insert Airbox (one bolt) 32 Insert filter grill Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 100 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 33 Insert ECU together with its support and connect it 34 Screw exhaust pipe from behind the fixed black net (three bolts) 35 Screw rear brake pump together with the brake caliper (two bolts...
  • Page 101 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 37 Disassemble rear fender, petrol tank cover and the Airbox 38 Final view of the motorbike with the frame set assembled Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 102: Swingarm Assembly

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 3.6.6 Swingarm assembly SWINGARM ASSEMBLY 1 Image of the motorcycle with the rear assembly assembled 2 Initial view of the swingarm assembly process 3 Mount the swingarm to assemble both subchassis shafts 4 Mount boht subchassis shaft bolts by means of UT-0013 Vertigo.
  • Page 103 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 5 Screw each subchassis shaft bolt 6 Screw rear brake pump tube fixation 7 Screw rocker fixation bolt and swingarm 8 Screw rear wheel nut and shaft with the brake caliper Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 104 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION 9 Assemble the chain and tighten it with the eccentric washer of the wheel shaft Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 105 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - FRAME SECTION This page intentionally left blank. Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 106: Engine Section

    • It is dangerous to operate the motorcycle with defective engine; you must have your authorized Vertigo dealer take remedial action before you attempt to ride the motorcycle again. Failure to take remedial action may reduce braking efficiency leading to loss of motorcycle control and an accident.

  • Page 107: Exploded View

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 4.1.2 Exploded view Nº ICE HELL TITANIUM CAMO DESCRIPTION V-0314 V-0314 V-0314 WINDOW DISPLAY OIL V-0311 V-0311 V-0311 OIL FILLER CAP V-0472 V-0472 V-0472 COOPER WASHER OIL V-0339 V-0339 V-0339 LIP SEAL 18X24X4 V-0899...
  • Page 108 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION Nº ICE HELL TITANIUM CAMO DESCRIPTION V-0494 V-0494 V-0494 INJECTION BODY SET V-0422 V-0422 V-0422 THROTTLE POSITION SENSOR V-0474 V-0474 V-0474 RETAINER RING 381.148 V-0475 V-0475 V-0475 CIRCLIP DIN 471 - 6x0.7 V-0435 V-0435 V-0435 SCREW M5x16 DIN 7984 8.8...
  • Page 109 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION Nº ICE HELL TITANIUM CAMO DESCRIPTION V-0752 V-0752 V-0752 WASHER 18X40X0.5 V-0232 V-0232 V-0232 KICKSTART SPRING V-0229 V-0229 V-0229 KICKSTART SPRING BUSH V-0648 V-0648 V-0648 KICKSTART SEEGER SHAFT V-0231 V-0231 V-0231 KICKSTART SHAFT V-0251...

  • Page 110: Adjustments And Settings

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 4.1.3 Adjustments and settings Tightening torques must be checked periodically. ENGINE OIL 1 Check the oil level on the spy-hole. Capacity: 375 ml. 2 Filler plug at the top. Oil type: CASTROL TRANSMAX Z Vertigo.
  • Page 111 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION Oil specification: Spark plug specifications: Spark plug type: BPMR6A Verify the distance between electrode and arc: 0,7 mm Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 112 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION Engine identification to order spare parts or for official procedures: Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 113: Clutch And Gearbox

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 4.2 Clutch and gearbox 4.2.1 Specific safety guidelines • Riding the motorcycle with defective clutch or gearbox is dangerous and may lead to loss of motorcycle control and an accident. In case of noticing any abnormal situation do not hesitate to contact an authorized dealer for inspection.

  • Page 114: Exploded View

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 4.2.2 Exploded view Nº ICE HELL TITANIUM CAMO DESCRIPTION V-0308 V-0308 V-0308 CLUTCH PISTON SPRING V-0307 V-0307 V-0307 CLUTCH PISTON SPRING GUIDE V-0305 V-0305 V-0305 CLUTCH PUMP PISTON V-0286 V-0286 V-0286 AXIAL NEEDLE BEARING CLUTCH PISTON BEARING...
  • Page 115 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION Nº ICE HELL TITANIUM CAMO DESCRIPTION V-0205 V-0205 V-0205 1st GEAR V-0211 V-0211 V-0211 6th GEAR V-0279 V-0279 V-0279 SEEGER D.22x1.2 V-0265 V-0265 V-0265 WASHER V-0209 V-0209 V-0209 4th GEAR V-0214 V-0214 V-0214 3rd GEAR...
  • Page 116 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION Nº ICE HELL TITANIUM CAMO DESCRIPTION V-0239 V-0239 V-0239 SPRING SELECTOR STOP V-0219 V-0219 V-0219 RETURN SHIFT PLATE V-0554 V-0554 V-0554 SCREW M5X10 DIN 912 8.8 V-0811 V-0811 V-0811 STUD M5x35 913 ISO 4026...

  • Page 117: Adjustments And Settings

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 4.2.3 Adjustments and settings CLUTCH POSITIONS 1 In case of wear the position of the clutch feel must be rotated (as 2 Is highly recommended to change among the three positions to you pass from position 1 to 3, the clutch response is more direct) enlarge the clutch lifetime Vertigo.
  • Page 118 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION FRONT BRAKE LEVER ADJUSTMENTS 1 Loosen two upper bolts 2 Adjust to the desired position 3 Tighten both bolts again to the specified tightening torque 4 Repeat the previous steps to adjust it again Vertigo.
  • Page 119 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION CLUTCH LEVER FREE PLAY ADJUSTMENT 1 Loosen the fixation screw 2 Adjust the free play with the threaded shaft 3 Secure the position with the nut 4 Repeat the previous steps to adjust it again Vertigo.
  • Page 120 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION CLUTCH LEVER FLUID 1 Remove the reservoir cover bellows to check the clutch fluid 2 The level must be up to half-way. Top up if it is below and place the level. Fluid type: mineral oil cover again Vertigo.

  • Page 121: Combustion System

    Fuels containing methanol should not be used in Vertigo motorcycles as damage to components in the fuel system can be caused by contact with methanol. • It is mandatory to use petrol from the public petrol stations. Vertigo motors will not accept any responsibility of damages from the use of high octane competition fuel. Vertigo.

  • Page 122: Exploded View

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 4.3.2 Exploded view Nº ICE HELL TITANIUM CAMO DESCRIPTION V-1062 V-1062 V-1062 TRANSPARENT FUEL TANK V-0535 V-0535 V-0535 FUEL TANK CAP V-0799 V-0799 V-0799 FUEL TANK CAP O-RING V-0833 V-0833 V-0833 TERMIC STICKER KIT...
  • Page 123 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION Nº ICE HELL TITANIUM CAMO DESCRIPTION V-1075 V-1075 V-1075 SILENCER V-0389 V-0389 V-0389 EXHAUST V-0447 V-0447 V-0447 SCREW M6x20 DIN 912 8.8 V-0386 V-0386 V-0386 MUFFLER O-RING V-0512 V-0512 V-0512 EXHAUST SEAL 38x45.2x5.5 V-0645 V-0645 V-0645 SCREW M6x16 DIN7984 8.8...
  • Page 124 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION Nº ICE HELL TITANIUM CAMO DESCRIPTION V-0451 V-0451 V-0451 SCREW M6x25 10.9 DELTA PROTEK KL100 V-0737 V-0737 V-0737 COPPER WASHER 6x10x1.5 V-0290 V-0290 V-0290 SPARK PLUG BPMR6A V-0257 V-0257 V-0257 CYLINDER HEAD COVER V-0569 V-0569 V-0569 CYLINDER HEAD EXT.
  • Page 125 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION V-0337 V-0337 V-0337 SEEGER D.52 DIN5417 V-0316 V-0316 V-0316 CRANKSHAFT BEARING 25x52x23 V-0721 V-0721 V-0721 CRANKSHAFT BEARING O-RING VITON 44.17X1.78 V-0603 V-0603 V-0603 CRANKSHAFT COUNTERWEIGHT V-0493 V-0493 V-0493 CONNECTING ROD V-0315 V-0315 V-0315 NEEDLE ROLLER BEARING 18x22x22 CONROD...

  • Page 126: Adjustments And Settings

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 4.3.3 Adjustments and settings • Fuel specifications: it is mandatory to use petrol from the public oil stations. VERTIGO Motors is not responsible for failures due to high octane competition combustibles. • Fuel pressure: the motorcycle operates at 3,5 bar. During engine start the value can arrive at 0,7 bar.

  • Page 127: Cooling System

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 4.4 Cooling system 4.4.1 Specific safety guidelines • The standard coolant mixture contains toxic chemicals that are harmful to the human body. Never swallow neat anti-freeze or any of the coolant mixture. • Do not remove the expansion tank or radiator pressure cap when the engine is hot. When the engine is hot, the coolant inside the cooling system will be hot and may also be under pressure.

  • Page 128: Exploded View

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 4.4.2 Exploded view Nº ICE HELL TITANIUM CAMO DESCRIPTION V-0926 V-0926 V-0926 RADIATOR V-0360 V-0360 V-0360 FAN V-0507 V-0507 V-0507 RADIATOR GRILL V-0402 V-0402 V-0402 WATER PUMP V-1008 V-1008 V-1008 COBRA CLAMP 25/8 V-0923...

  • Page 129: Adjustments And Settings

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 4.4.3 Adjustments and settings Total coolant capacity: 600ml. Coolant specifications: For Camo and Ice Hell Castrol Radicool SF Premix is highly recommended: For magnesium crankcase use specific magnesium crankcase coolant. Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 130: Engine Assembly And Disassembly

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 4.5 Engine assembly and disassembly 4.5.1 Engine disassembly ENGINE DISASSEMBLY 1 If the engine is free proceed with step 3, if not, execute step 2 2 Follow 4.6.5 procedure up to step 35 3 Remove spark plug and water temperature sensor 4 Extract cylinder head cover, cylinder head and O-rings (6 bolts) Vertigo.
  • Page 131 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 5 Unscrew 4 nuts from the cylinder base 6 Remove lower gasket 7 Remove both circlips of the bolt and the piston 8 Remove the bolt and the piston Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 132 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 9 Remove the piston 10 Disassemble gearbox pedal 11 Disassembly start system cover (five bolts), with stator and 12 Remove flywheel bolt and washer support cable plate Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 133 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 13 Place UT-0009 14 Remove flywheel and magnets with UT-0009 15 Remove quick start pedal 16 Remove gearbox cover (eight bolts) and central parts Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 134 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 17 Unscrew and extract the whole clutch 18 Remove clutch basket with inner bearings 19 Remove start system 20 Remove gearbox pedal shaft with spring and flange Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 135 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 21 Remove external pinion circlip 22 Remove external pinion, flange and two O-ring 23 Unscrew two bolts and remove plate 24 Unscrew three bolts, remove plate and circlip Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 136 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 25 Remove entire gearbox (two centering bolts and two bolts) 26 To continue with the disassembly of this set, continue with step 27, to continue with the engine disassembly go to step 37 27 Remove desmo selector with springs and plates 28 Remove mechanism cover (2 bolts and one shaft) Vertigo.
  • Page 137 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 29 Remove desmo pin, washer and nut 30 Remove entire desmo 31 Extract whole set: star, bearing cover and desmo through semelle 32 To dismount gearbox, remove gearbox forks shafts Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 138 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 33 Remove primary assembly 34 Remove secondary assembly 35 Remove circlip and pinion 36 Final view, continue with engine disassembly Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 139 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 37 Remove crankshaft cover (eight bolts) 38 Remove clutch cover and ignition cover 39 Remove crankshaft assembly 40 Final view of the crankcase Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 140: Engine Assembly

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 4.5.2 Engine assembly ENGINE ASSEMBLY 1 Start with the crankcase 2 Assemble crankshaft set without the lock ring 3 Then, apply special Wurth 250 silicon in the indicated zone, pay Once the silicon is applied, assemble and screw the cover (eight bolts) special attention to the sloped area Vertigo.
  • Page 141 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 5 Once the area is free of silicone surplus, place the lock ring 6 In order to continue with the engine assembly, the gearbox assembly must be mounted until you achieve the following assembly 7 Start with the gearbox main plate 8 Assemble the circlip with the pinion.
  • Page 142 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 9 Assemble secondary assembly 10 Assemble primary assembly 11 Assemble fork shaft gearbox forks shafts 12 Mount: star, bearing cover Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 143 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 13 Assemble entire desmo 14 Screw desmo pin and washer with nut 15 Screw mechanism cover (2 bolts and one shaft) 16 Assemble desmo selector with springs and plates Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 144 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 17 This is the gearbox assembly final view to mount 18 Assemble entire gearbox (two centering bolts and two bolts) 19 Assemble circlip and plates 20 Mount external pinion, flange and two O-ring Vertigo.
  • Page 145 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 21 Mount external pinion circlip 22 Assemble gearbox pedal shaft with spring and flange 23 Insert start system 24 Mount clutch basket with inner bearings Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 146 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 25 Screw the whole clutch 26 Assemble gearbox cover (eight bolts) and central parts 27 Assemble quick start pedal Mount the crankshaft cotter in the _ and place the flywheel Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 147 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 29 Screw flywheel and washer with its bolt 30 Assembly start system cover (five bolts), with stator and support cable plate 31 Assemble gearbox pedal 32 Mount the piston Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 148 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 33 Insert the bolt into the piston 34 Mount both bolt circlips into the piston 35 Mount lower gasket 36 Screw cylinder base nuts (4 nuts) Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 149 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION 37 Assemble cylinder head cover, cylinder head and O-rings (6 bolts) 38 Mount the spark plug 39 Final view of the engine assembly, assembled 40 It can be mounted on the motorcycle frame Vertigo.
  • Page 150 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ENGINE SECTION This page intentionally left blank. Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 151: Electrical Section

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION 5 ELECTRICAL SECTION 5.1 Specific safety guidelines • Ensure that the battery terminals do not touch the motorcycle frame as this may cause a short circuit or spark, which would ignite battery gases causing a risk of personal injury. Do not attach jump leads to the battery, touch the battery cables together or reverse the polarity of the cables as any of these actions may cause a spark which would ignite battery gases causing a risk of personal injury.

  • Page 152: Exploded View

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION 5.2 Exploded view Nº ICE HELL TITANIUM CAMO DESCRIPTION V-0429 V-0429 V-0429 MAIN ELECTRICAL HARNESS V-0903 V-0903 V-0903 FRONT ELECTRICAL HARNESS V-0533 V-0533 V-0533 POWERBOX V-0975 V-0975 V-0975 ECU EVO V-0632 V-0632 V-0632 GEARBOX SENSOR O-RING 20x2.5...

  • Page 153: Adjustments And Settings

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION 5.3 Adjustments and settings Keep all connections clean and greased to avoid false contacts and dirt that might damage the electric system. Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 154 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 155 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 156: Electrical Diagram

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION 5.4 Electrical diagram Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

  • Page 157: Ecu Tunning

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION 5.5 ECU Tunning 5.5.1 Description Dealer kit consists of the following components: • Winjall Software • Biker Software • Tuneware file • USB Dongle with associated license file. Ref. V-0873 (the associated license file expires every year, and it will be necessary to renew the license file) •...

  • Page 158: Software Winjall

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION • Copy the “Combat_OEM_V1.2_Vertigo#140.(Biker110#120)” file inside the “Documents\Winjall\Machines\Biker110_Vertigo\Throttle” folder. To avoid confusion you can remove any other “*.WnjTwr” file from that folder. You will only work with the supplied file.It is • Copy the license file “DEALER_VERTIGO.00000000XX.WnjLic” inside the “\Program file (x86)\Skynam\Winjall” folder. The XX number should match the number written on the USB dongle.
  • Page 159 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION Locate the communication plug on the bike: Remove the cover and plug the other end of the interface cable to it. To ensure a non-interrupted operation, connect a 12V battery on the black connector next to the interface cable plug. The ECU can be highly damaged if at the middle of the update process it stops working due to a discharged battery.
  • Page 160 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION 5.5.3.4 Winjall main interface The window in which Winjall is executed has been divided into two parts by a splitter to make displaying and using it easier. The left part contains the machines tree. It is the list of the ECUs connected to the PC and it also contains a Generic Machine which is a virtual ECU allowing to work even if you are not connected to a real ECU.
  • Page 161 By selecting “Help – About Winjall” you can check the expiry date of your dongle (Normally one year) and its number. To renew the dongle you must order to Vertigo an updated license file and copy it substituting the old one.

  • Page 162: Tuneware

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION 5.5.3.6 Secondary dropdown menus The WINJALL software is based on intensive use of popup menus. They can be opened by right clicking on the displayed items when a Tuneware is open on the machine: •...
  • Page 163 “Combat_OEM_V1.2_Vertigo#140.(Biker110#120)”. Select “yes to all” if prompted. 5.5.4.2 Tuneware Vertigo customization Once you have opened the Vertigo tuneware on your ECU Machine, you can perform the following actions: • Read sensors online values Vertigo.
  • Page 164 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION • Monitor engine state • Calibrate gear position sensor Open the initialization menu (right hand click on second branch) Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 165 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION And on the “Gearbox setting” menu, use the “record gears” function that will ask you to go through all the gears and recording the sensor reading for each position • Calibrate throttle position sensor Open the “Calibration settings”...
  • Page 166 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION • Modify ignition advance map in between a range of +5deg to -5deg and injection map in between a range of +10% to -5% All modifications done online with the engine running will be kept in the bike ECU memory. We recommend to save it with a new code to avoid confusions with the standard engine map.

  • Page 167: Control Panel

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION Once the job is done, it is necessary to execute the switch off to ensure that ECU saves the latest modifications, disconnect the battery and check that the message “switch off in progress” appears in color blue in the upper part of the screen.
  • Page 168 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION • The panels Their essential function is to give a large digital display with changing background color if the value of the variable enters the alarm ranges configured by the user. • The meters They can be either circular or half circular.
  • Page 169 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.
  • Page 170 SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION • The ledgraphs 5.5.5.2 Control panel checkpoint The Dashboard control center is the second branch below the machine name. When we expand it, the 5 groups of graphs appear, each owning the graphs of its category. In the example below, •...

  • Page 171: Maps Selection

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION If you uncheck the name of the machine, you un-display all the pages of the Tuneware and all the Dashboard. If you uncheck the board edge, you un-display all the Dashboard. If you uncheck one of the groups, you un-display all the graphs in this category. If you uncheck one of the graphs, you un-display this graph.

  • Page 172: Política De Privacidad Y Derechos

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - ELECTRICAL SECTION 5.6 POLÍTICA DE PRIVACIDAD Y DERECHOS All data and information found in these documents are subject to change without notice. No part of the documents may be reproduced or transferred, for any reason or means used, whether mechanical or electronic, without prior authorization of Vertigo Motors.

  • Page 173: Contact Details

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - Contact details 6 CONTACT DETAILS Spare parts Department spareparts@vertigomotors.com After Sales & Warranty Department aftersales@vertigomotors.com Logistic Department logistica01@vertigomotors.com General information info@vertigomotors.com VERTIGO MOTORS Argenteria street 8-10, Pol. Ind. Riera de Caldes 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55, + 34 609 25 58 96 Vertigo.

  • Page 174: Notes

    SERVICE MANUAL-VERTIGO COMBAT-V07-ENG.DOCX - Contact details Notes Vertigo. Carrer Argenteria 8-10, Pol. Ind. Riera de Caldes. 08184 Palau-Solità i Plegamans (Barcelona - Spain) T + 34 931 70 16 55.

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