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Align PTT6 Operation Manual
Align PTT6 Operation Manual

Align PTT6 Operation Manual

100,000 lbs. capacity battery powered tugger

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PTT6
Operation Manual
100,000 lbs. Capacity Battery Powered Tugger
ALIGNPROD.COM
800.888.0018
SUPPORT@ALIGNPROD.COM

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Summary of Contents for Align PTT6

  • Page 1 PTT6 Operation Manual 100,000 lbs. Capacity Battery Powered Tugger ALIGNPROD.COM 800.888.0018 SUPPORT@ALIGNPROD.COM...
  • Page 2 PTT6 Power Tugger...
  • Page 3: Table Of Contents

    PTT6 Power Tugger Table of Contents Important Precautions Safety III. Load Placement Sequence of Operations Batteries Maintenance VII. Warranty General Specifications Model No. APS030-2200 Dimensions 78.75” x 32.6875” x 40.5” Weight Approx. 1,750 lbs. Capacity 100,000 lbs. Battery 105 Ah...
  • Page 4: Important Precautions

    Keep the weight on the drive wheel while moving a load. When driving the PTT6, try not to create any sudden stops / changes in direction. Stop the unit slowly with the accelerator rather than letting go of the handle.
  • Page 5: Safety

    Only lift the coupling high enough to perform the transport. Load Placement The image below shows the correct setup that should be used with the PTT6, as well as where to place the load. These trailers should consist of one wheel axle. When the trailer and the PTT6’s cou- pling are attached to each other, and the PTT6’s arm is raised, the trailer leg will be lifted off...
  • Page 6: Load Placement

    The drive wheel needs ground force on it to make sure friction between the floor and wheel provides the traction required to perform the transport. The load center has to be in between the trailer’s wheels and the PTT6’s drive wheel. If not, there is a chance the load could overturn.
  • Page 7: Sequence Of Operations

    Turn the key switch on the handle when it is in its upright position. Check the battery indicator to make sure the PTT6 is charged and ready for use. Push the “lift cylinder down” button to assure that the cylinder is in its lowest position.
  • Page 8 When the lift is performed, do not lift higher than necessary as it puts additional strain on the lift cylinder. The casters at the back of the PTT6 will lift from 1.5” from the floor. This applies the load to the drive wheel for easy maneuverability.
  • Page 9 Pinch Points Be careful of pinch points. They can occur: Between the PTT6 and moving or fixed objects • During lifting—between the floor and the PTT6 or between the object being connected and the • PTT6. When operating the hydraulic cylinder.
  • Page 10: Batteries

    Always switch the battery charger off before connecting / disconnecting the battery cables. The batteries are to be charged a minimum once a week to maintain their capacity over time. The charging cable is to be connected to the outlet on top of the PTT6. “Charging” is indicated by a yellow light.
  • Page 11: Maintenance

    Service and maintenance are to be carried out by trained personnel only. When doing service or maintenance on the PTT6, always disconnect battery cables. Always make sure the hydraulic lift cylinder is at its lowest position when servicing the hydraulics.
  • Page 12 PTT6 Power Tugger VI. Detailed Maintenance Increase / Decrease Pressure Loosen the nut (shown to right) with a 24mm wrench. To increase pressure, tighten the Allen Key bolt in the center. Decrease pressure by loos- ening the bolt. Always check the pressure with a pressure...
  • Page 13: Warranty

    Limited Warranty - One (1) Year From Ship Date Align Production Systems (APS) warrants all of its products to be free of defects in material and workman- ship for a period of One (1) year from date of shipment to the original purchaser or 2,000 operating hours, whichever comes first, provided purchaser gives APS prompt notice of the alleged defect(s) and, if request- ed by APS, returns the defective items, freight prepaid (F.O.B.
  • Page 14 PTT6 Power Tugger...

This manual is also suitable for:

Aps030-2200