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Sealey TW16500/12 Instructions page 4

12 & 24v electric power winch

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4.2.
REMOTE SWITCH OPERATION.
WARNING! Always connect the remote control before connecting winch to
battery. Disconnect winch from battery before disconnecting remote control.
To use the electrical remote switch control the clutch must be engaged as follows:
1. Connect remote control to winch (para. 3.2.2.)
2. Connect the winch to the power supply.
3. Fully tighten the clutch by turning the knob clockwise (fig 8). DO NOT overtighten.
4. To extend the cable depress the upper ‘cable out’ control switch (fig 9.A).
5. To winch the cable in depress the lower ‘cable in’ control switch (fig 9.B).
6. Stop the winch by releasing the switch. The internal brake will hold the load in place.
7. Before disengaging cable from load, disconnect winch from power supply.
4.3.
THE HAND CRANK
In the case of power supply failure the hand crank may be used to pull the load.
1. Ensure the winch is disconnected from the power supply.
2. Place the crank handle into the crank housing (fig 10).
3. Check that the clutch is engaged by turning the knob clockwise.
4. Turn the crank handle anticlockwise to pull the load. DO NOT use a cheater bar, or any
additional leverage on the crank handle
4.4.
USE OF A PULLEY
Additional pulling power may be obtained by use of a pulley block assembly.
This almost doubles the effective pull and halves the pulling speed.
WARNING! When using a pulley, ensure the mounting point ‘C’ will be capable
of withstanding loads greater than the capacity of the winch. DO NOT attach
hook back onto winch body as winch mounting may fail. Always us a separate
anchorage point.
5.
MAINTENANCE
5.1.
CHECK BEFORE EACH USE
Before each use check the following to ensure all parts are sound and in good working order and condition.
Mounting/fixing bolts and nuts, ball adaptor plate, motor for correct operation, steel winch cable for fraying, kinks, broken strands or
distortion, operating switches and cables, power supply cables, clutch and brake to ensure loads will hold when switch is released.
If any parts are broken or damaged, do not use the winch, but take immediate action to repair. With the exception of the items below, all
service and maintenance must be undertaken by fully qualified personnel.
5.2.
LUBRICATION
The winch is a sealed unit and has been fully lubricated at the time of manufacture. No additional lubrication should be necessary.
5.3.
CABLE REPLACEMENT.
Only use a new cable of the same rating as the one supplied with the winch. DO NOT use a smaller or larger cable and ensure the
cable is made of steel wire.
1. Unwind the entire cable from the winch, cut the cable and remove from the drum.
2. Insert the replacement cable (red end) into the drum.
3. Attach the cable to the hook with 2 cable clamps, then screw the clamps on tightly.
4. Check that the cable winds smoothly and correctly before use.
Declaration of Conformity We, the sole importer into the UK, declare that the products listed below are in conformity with the following
standards and directives.
12 & 24V ELECTRIC POWER WINCH
Models:TW16500/12, TW16500/24,
TW25000/12 & TW25000/24
98/37/EC Machinery Directive
93/68/EEC EC Marking Directive
NOTE:
It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.
IMPORTANT: No liability is accepted for incorrect use of this equipment
WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.
INFORMATION: For a copy of our latest catalogue and promotions call us on 01284 757525 and leave your full name and address, including postcode.
The construction files for these products are held by the Manufacturer
and may be inspected by a national authority upon request to
Jack Sealey Ltd.
Signed by Mark Sweetman
For Jack Sealey Ltd. Sole importer into the UK of Sealey Power Products.
Sole UK Distributor,
01284 757500
Sealey Group,
Bury St. Edmunds,
Suffolk.
Fig 8
Fig 9
Fig 10
01284 703534
TW16500/12, TW16500/24, TW25000/12 & TW25000/24 - 0016 - (1) - 010900
A
B
01st September 2000
E-mail: sales@sealey.co.uk

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This manual is also suitable for:

Tw16500/24Tw25000/12Tw25000/24