Related Manuals for HANGCHA XEN Series
Summary of Contents for HANGCHA XEN Series
- Page 1 Series Aerial Work Platform - All-electric Scissor Lift OPERATION MANUAL Model 65XEN 78XEN 80XEN 100XEN 120XEN 140XEN 160XEN 80XENS 100XENS 160XENS HANGCHA GROUP CO., LTD. 5/2023...
- Page 2 Some contents in this manual may be different from your product due to continuous design updates and product improvements. For any queries, please contact the sales company or agent of HANGCHA GROUP CO., LTD.
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Page 3: Table Of Contents
Contents 1 Instructions for use ............................1 1.1 Overview ..............................1 1.2 Operation rules ............................1 1.3 Application environments ........................1 1.4 Storage conditions ............................ 2 1.5 Obligations and responsibilities of the user .................... 2 1.6 Installation of attachments or modification of the machine ..............2 2. - Page 4 7 Operation instructions ..........................40 7.1 Emergency measures ..........................40 7.2 Operate on the ground ........................... 40 7.3 Operate on the platform ........................41 7.4 Extend and retract the platform ......................42 7.5 Maintenance arm ............................ 43 7.6 Batteryand charger ..........................44 8.
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Page 5: Instructions For Use
1 Instructions for use 1.1 Overview The all-electric scissor lift described in this manual is only suitable for lifting or lowering personnel or the relevant operating tools and materials to the designated height. Users must operate and maintain the all-electric scissor lift according to this manual. Do not use the all-electric scissor lift for purposes not mentioned in this manual as it may cause personal injury or even death, or cause damage to the lift and other property. -
Page 6: Storage Conditions
★The wind speed should not be greater than 12.5m/s. ★The power supply voltage fluctuation should be within ±10%. 1.4 Storage conditions ★The all-electric scissor lift should be stored in an environment free from rain, sunlight and corrosive gases. ★During storage, the all-electric scissor lift should be retracted to the bottom and then placed on solid ground to make it horizontal in all dimensions. - Page 7 written consent must be obtained from the manufacturer. Depending on the actual situation, the approval and consent of the local authorities may also be required. Any modification or refit of the vehicle that affects its performance, such as the rated capacity, stability, or safety, is not permitted without prior written approval of the original manufacturer, its authorized representative, or its successor.
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Page 8: Introduction
2. Introduction 2.1 Overview This manual introduces the XEN-series aerial work platform and the user can determine the lifting height and other information from the product model. Model Meaning Lifting height × 100mm Scissor type Electric New series Slim body... -
Page 9: Functions
2.2 Functions Vehicle structure ★A serialization packaging design is adopted for the frame which features good water and dust resistance, with tie-down points for transportation, so it is easy to load, unload and transport. The left- and right-side doors can be opened by rotation for easy installation of the components of the hydraulic system and electrical system and after-sale maintenance. - Page 10 and strobe light when any action is performed. ★Different types of batteries can be specified for the machine, including a lead-acid battery, traction battery and lithium-ion battery, the traction battery has a large capacity and long service life, while the charging time of the lithium-ion battery is shorter, with a high efficiency.
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Page 11: Key Parts
2.3 Key parts 1. Access door 2. Brake pedal 3. Control handle 4. File case 5. Extensible platform 6. Safety belt anchorage 7. Fixed platform 8. Scissor arms 9. Chassis 10. Steering assembly 11. Tires 12. Battery 13. Power-off switch 14. -
Page 12: Display And Control
2.4 Display and control 1、ECU Display screen: It is used to display machine modes fault codes. 2、Parameter setting: It is used to set/change the system parameters. 3. Ground lifting/lowering control: It is used to control the lifting and lowering action of the platform on the ground. 4. - Page 13 9. Driving button: The driving function is activated when the indicator light turns on. 10. Lifting button: The lifting function is activated when the indicator light turns on. 11. Speed button: The low speed mode is activated when the indicator light turns on. 12.
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Page 14: Labels And Signs
2.5 Labels and signs The labels and warning signs, such as the product nameplate, load curve sign and warning labels, must be clear and visible. If not, they should be replaced. The following figure shows the approximate positions for various labels and signs. Please become familiar with the labels and signs before operating the machine. 1. -
Page 15: Main Performance Parameters
2.6 Main performance parameters The technical data given below lists the parameters of machine in standard configuration. Our company reserves the right to make changes and additions to the technical data. Parameter Unit 65XEN 78XEN Length 1.89 1.89 Width 0.81 0.81 Height (folded 1.66... - Page 16 Parameter Unit 80XENS 100XENS Length 2.48 2.48 Width 0.81 0.81 Height (folded 1.79 1.93 Dimensions guardrail) Height (unfolded 2.23 2.32 guardrail) Ground clearance Ground clearance (with enabled anti-rollover device) Total weight 2085 2180 Max. platform height 6.00 8.00 Working size Max.
- Page 17 Parameter Unit 80XEN 100XEN Length 2.48 2.48 Width 1.15 1.15 Height (folded 1.65 1.77 Dimensions guardrail) Height (unfolded 2.23 2.37 guardrail) Ground clearance Ground clearance (with enabled anti-rollover device) Total weight 2230 2370 Max. platform height 6.00 8.00 Working size Max.
- Page 18 Parameter Unit 120XEN 140XEN Length 2.48 2.48 Width 1.15 1.15 Height (folded 1.91 2.05 Dimensions guardrail) Height (unfolded 2.50 2.65 guardrail) Ground clearance Ground clearance (with enabled anti-rollover device) Total weight 2810 3040 Max. platform height 10.00 11.80 Working size Max.
- Page 19 Parameter Unit 160XEN 160XENS Length 2.84 2.84 Width 1.25 Height (folded 2.04 2.04 Dimensions guardrail) Height (unfolded 2.64 2.64 guardrail) Ground clearance Ground clearance (with enabled anti-rollover device) Total weight 3240 3280 Max. platform height 13.7 13.7 Working size Max. working height 15.7 15.7 Max.
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Page 20: Safety Rules
If you have any questions about the use or operation of the machine, please promptly call the HANGCHA GROUP CO., LTD. for consultation. Most of the accidents that occur during the operation, maintenance and repair process are caused by the failure to follow the basic safety operation procedures and precautions. - Page 21 Immediately notify our company if any accidents related to the machines from Hangcha Group Co., Ltd. occur. Contact us and tell us all necessary details related to the accident by telephone even if no personal injuries or property damage were caused by the accident.
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Page 22: Risk Of Electrical Shock
3.4 Risk of electrical shock This machine is not insulated and has no electric shock protection. All operators and managers should follow the relevant national or local regulations on the minimum safety distance of live conductors above ground. If there are no such requirements, the operators and managers should follow the requirements on the minimum safety distance listed in the table. - Page 23 Capacity of Extensible People Force Platform 65XEN 320kg 113kg Indoors - 2 / Indoors - 400N / Outdoors - 1 Outdoors - 200N 78XEN 230kg 113kg Indoors - 2 / Indoors - 400N / Outdoors - 1 Outdoors - 200N 80XENS 380kg 113kg...
- Page 24 conditions when the platform is lifted. ★Do not operate the machine or increase the surface area of the platform or load during strong or gusty winds. The machine stability will be reduced if the area exposed to the wind is increased.
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Page 25: Hazards In The Work Environment
★Do not use a battery of a lower weight than the original one. The battery not only provides power, but also acts as a counterweight, so it is essential to maintain the machine stability. The weight of each battery for 65/78XEN and 80/100XENS models must be at least 28kg. The weight of each battery for 80/100/120/140/160XEN and 160XENS models must be at least 35kg. -
Page 26: Danger Of Unsafe Operation
Beaufort Meters Per Miles Per Description Ground Situation Scale Second Hour 0 - 0.2 0 - 0.5 Calm and Smoke rises vertically. still 0.3 - 1.5 1 - 3 Light winds Smoke drift shows wind direction. 1.6 - 3.3 4 - 7 Light Wind can be felt on face. -
Page 27: Danger Of Falling
permission. ★It will increase the platform weight or surface area or carrying load if the operator installs any additional devices for placing tools or other materials on the platform and guardrail. ★Do not place ladders or scaffolds against the platform or lean against any part of the machine. ★Do not use the machine on moving or movable surfaces or vehicles. -
Page 28: Danger Of Collision
★Keep the platform floor unobstructed. ★Do not enter or exit the platform unless the machine is fully retracted. ★Close the access door before operation. ★Do not operate the machine if the guardrail is not installed correctly or the access door is not closed. -
Page 29: Danger Of Jamming
ground. Maintain a proper distance between the operator, machine and fixed objects. ★Do not drive in a dangerous manner when operating the machine. 3.10 Danger of jamming There is a potential danger of jamming when the machine is moving. Keep your body and clothes a safe distance away from the machine when the machine is running. -
Page 30: Danger Of Physical Injury
★Before each work shift, a thorough check should be carried out before operating the machine and all functions should be tested. Mark damaged or faulty machines and stop operations immediately. ★Ensure that all maintenance operations have been performed in accordance with the regulations in this manual and the corresponding maintenance manual. -
Page 31: Hydraulic System Hazards
★When lifting the battery, the number of operators and lifting methods should be correct and proper. ★Use the charger specified by the manufacturer to charge the battery. ★The charger can only be connected to a grounded two-phase AC power socket. ★Check whether the wires are damaged daily, and replace damaged ones before operation. -
Page 32: Lock After Use
their wires on the guardrail of the work platform or in the work area outside the platform, never hang the electric tools directly by their wires. 3.17 Lock after use 1. Choose a safe parking location, which should be a solid and flat surface with no obstacles or heavy traffic. -
Page 33: Lifting, Fastening And Towing
4. Lifting, fastening and towing 4.1 Lifting Before lifting, confirm: ★Transport vehicles must be parked on level ground and fixed securely to prevent them from moving. ★Ensure the platform is lowered to the bottom, the extensible platform is retracted and the left- and right-side doors on the chassis are closed. -
Page 34: Fastening And Fixing
4.2 Fastening and fixing The machine must be securely fixed when it is transported with a crane or trailer to prevent accidental movement. ★Ensure the platform is lowered to the bottom, the extensible platform is retracted and the left- and right-side doors on the chassis are closed. ★Use wedges to support the wheels before transportation to prevent the machine from moving. -
Page 35: Checks Before Operation
5 Checks before operation 5.1 Check the machine In order to operate the machine safely and keep it in good condition, a thorough check must be made before it is started. Basic principles ★The operator should be responsible for the pre-operation check and routine maintenance. ★The pre-operation check is a visual inspection process, which is performed by the operator before each work shift. -
Page 36: Checks Before Operation
★Check for any leakage of battery electrolyte and its level. Add distilled water as needed. ★Check the following components or parts for any damage, improper installation, loose or missing parts, and unauthorized changes: —— Electrical components, wiring and cables —— Hydraulic power unit, oil tank, joints, hoses, hydraulic cylinders and valve blocks ——... - Page 37 workplace to avoid them in the subsequent operations such as moving, installing and operating the machine. Beware and avoid the following dangerous situations: ★Steep slopes or openings ★Protrusions, ground obstacles or debris ★Inclined surfaces ★Weak or slippery surfaces ★Aerial obstacles and high-voltage wires ★Dangerous locations ★Surface supports that are not strong enough to carry the full load on the machine ★Gusts and strong winds...
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Page 38: Functional Test Before Operation
6. Functional test before operation Basic principles ★The purpose of the functional test to find functional defects or faults before using the machine. The operator must test all functions of the machine step by step according to the instructions. ★Do not use faulty machines. Mark the machine and stop using it in case of any faults. According to the manufacturer's regulations, only qualified service technicians can repair the machine. -
Page 39: Test The Platform Control Handle
6.2 Test the platform control handle 1. Turn the key switch to the ground control position. Result: The relevant indicator lights are on and no error information is displayed. Test emergency stop function Turn the ground control switch to the platform control handle. Press the red "Emergency Stop"... -
Page 40: Test The Safety Function
3. Press and hold the right steering button on the control handle. Result: The tires turn to the right. Test the driving and braking function 1. Press the driving and steering button and it will light up. 2. Slowly push the proportional control handle forward until the machine starts to move based on the direction arrow on the control panel, and then return the handle to the center position. - Page 41 3. Reset the reversing valve (1) after the test is completed. Test emergency lowering function 1. Start the lifting function and lift the platform to a certain height. 2. Pull out the emergency lowering handle (on the rear of the frame). Result: The platform should be lowered and will stop lowering after releasing the handle.
- Page 42 For 80XENS, 100XENS, 80XEN, 100XEN, 120XEN and 140XEN: Place two wooden blocks with the dimensions 150mm×100mm (W×H) under the two wheels on the front/rear of the machine, and then drive the machine onto these two wooden blocks. For 160XEN and 160XENS: Place two wood blocks with the dimensions 150mm×120mm (W×H) under the two wheels on the front/rear of the machine, and then drive the machine onto these two wooden blocks.
- Page 43 cannot be lifted or driven. Lower the platform and remove the wooden block.
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Page 44: Operation Instructions
7 Operation instructions Basic principles ★The "Operation Instructions" section provides specific instructions for all aspects of machine operation. It is the operator's responsibility to follow all safety rules and instructions in the operation manual. ★It is unsafe and even dangerous to use this machine for purposes other than lifting people and tools to the aerial workplace. -
Page 45: Operate On The Platform
The driving and steering functions cannot be used through the ground control panel. 7.3 Operate on the platform ★Turn the key switch to the platform control position. ★Pull out the "Emergency Stop" buttons on the platform and the ground and set them to the “ON (Open)”... -
Page 46: Extend And Retract The Platform
The battery state will affect the machine performance. When “Low Battery” is displayed on the platform control panel, the driving speed and lifting speed of the machine will be reduced. Select driving speed In the retracted position, the driving controller can work in two different driving speed modes. When the low speed button (tortoise speed indicator) lights up, the low driving speed mode is activated. -
Page 47: Maintenance Arm
when it is not fixed. Unfold and fold the platform guardrail The platform guardrail can be folded for ease of transportation. Unfold the platform guardrail as required. The platform guardrail system includes a folded guardrail part for the extensible platform and a folded guardrail part for the fixed platform. All parts should be fixed in place by several D-shaped pins. -
Page 48: Batteryand Charger
★Charge the battery in a well-ventilated area. ★Use the correct AC input voltage indicated on the label for charging. ★Only batteries and chargers approved by HANGCHA can be used. Charging the battery (standard lead-acid batteries) 1. Make sure that the battery is connected before charging. -
Page 49: Maintenance
★Checks and maintenance are often neglected, so it is better to find the problems early and solve them in time. ★Use the spare parts provided or approved by HANGCHA GROUP CO., LTD. ★When changing or adding oil, do not use oil which is not the same as the original. ★The waste oil and fluid and the old lithium-ion battery should be disposed of in accordance with the local laws and regulations, rather than disposed of at will. - Page 50 8.3 Maintenance report ★The Maintenance Report is divided into four sections (A, B, C, and D) based on the maintenance items, maintenance cycle and requirements. ★The Maintenance Report contains all the maintenance record sheets. ★Copy the Maintenance Report for each check. The maintenance report should be kept for at least 10 years or until the machine is out of service or as requested by the machine owner/company.
- Page 51 A-11 Check the limit switch A-12 Test the lifting/lowering time A-13 Test the driving speed A-14 Test the overload device (optional) A-15 Carry out maintenance every 30 days Maintenance Record Sheet B Item Pass Fail Pass After Repair B-1 Check the wires B-2 Check the wheels and tires B-3 Check the battery...
- Page 52 Maintenance Record Sheet D Item Pass Fail Pass After Repair D-1 Replace the oil return filter D-2 Change the hydraulic oil D-3 Check the bushings and sliding blocks D-4 Check the key structural parts...
- Page 53 HANGCHA GROUP CO., LTD. National customer service hotline: 400--884--7888 Address: 88 Donghuan Road, Lin'an Economic Development Zone, Zhejiang, China ■ Tel: 0571-88926666 (Headquarter) 85191117 ■ Fax: 0571--85131772 ■ Postcode: 311305 ■ Website: http://www.zjhc.cn ■ E-mail: sales@zjhc.cn...