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Dark Matter DMP0145 User Manual

Small air router kit
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'Small Air Router Kit'
Product Code - DMP0145
USER MANUAL
Contents
User & Warranty Information .............................................................................. 2
1. Diamond Routing Bits .................................................................................. 13
Special Notes ............................................................................................. 13
2. Fitting & Removal of Diamond Routing Bits................................................. 14
Fitting ......................................................................................................... 14
Removal ..................................................................................................... 15
3. Zero Adjustment of Routing Bits .................................................................. 16
4. Depth Adjustment of Routing Bits ................................................................ 18
Special Notes ............................................................................................. 18
Depth Adjustment....................................................................................... 18
5. Using the Router Vacuum Guide Base ........................................................ 19
Special Notes ............................................................................................. 19
Using the Vacuum Guide Base .................................................................. 20
6. Cleaning & Maintenance.............................................................................. 21
7. Compatible Portable Extraction ................................................................... 22
Advice for Dust Free Operations ................................................................ 22
t/f +44 (0)1582 79100
Unit 8 Redbourn Industrial Estate, High Street, Redbourn, Hertfordshire, AL3 7LG, UK
d a r k m a t t e r c o m p o s i t e s l t d
www.darkmattercomposites.com
Registered in England & Wales No: 5395870

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Summary of Contents for Dark Matter DMP0145

  • Page 1: Table Of Contents

    ‘Small Air Router Kit’ Product Code - DMP0145 USER MANUAL Contents User & Warranty Information ................2 Dynabrade ‘EC Machinery Directive, Declaration of Conformity’......

  • Page 2: User & Warranty Information

    Dark Matter Composites Ltd, Small Air Router Kit User Manual (this document) The Dynabrade air motor supplied as part of the kit is specified uniquely to Dark Matter Composites Ltd. The Dynabrade manual PD1012 ‘Air Tool Manual - Safety, Operation and Maintenance’...

  • Page 5: Dynabrade Pd10.12 'Air Tool Manual - Safety, Operation And Maintenance

    Parts Page Reorder No. PD10•12 Effective February, 2010 Supersedes PD06•17 25,000 RPM Pencil Grinder Air Tool Manual – Safety, Operation and Maintenance SAVE THIS DOCUMENT, EDUCATE ALL PERSONNEL Models: 5286X FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS AND ACCESSORIES @ WWW.DYNABRADE.COM WARNING Read and understand this tool manual before operating your air tool.
  • Page 6 SAFETY INSTRUCTIONS (Cont.) • Before mounting an accessory, visually inspect for defects. Do not use defective accessories. • Always match collet insert with accessory shaft size. i.e. 1/8" shaft = 1/8" collet insert • Follow tool specifications before choosing size and type of accessory (see pg. 7 for ANSI Group W plain wheels). •...
  • Page 7 MAINTENANCE INSTRUCTIONS - CONTINUED Handling and Storage: • Protect abrasive accessories from exposure to water, solvents, high humidity, freezing temperature and extreme temperature changes. • Store accessories in protective racks or compartments to prevent damage. Air System Filter Regulator Lubricator LUBRICATOR SETTING 1 DROP/MIN.
  • Page 8 Models: Pencil Grinder Complete Assembly 52861, 52862 52863, 52864 Adhesive: A = Loctite #242 = Loctite #222 = Loctite #567 Torque: N•m x 8.85 = In. - lbs. Always follow adhesive manufacturers cleaning and priming recommendations. Index Key No. Part # Description 1 01484 Collet Cap 2 Collet Insert 01495 1/8 in.
  • Page 9 Disassembly/Assembly Instructions – 25,000 RPM Pencil Grinder Important: Manufacture warranty is void if tool is disassembled before warranty expires by anyone other than a Dynabrade authorized repair technician. Notice: All of the special tooling referred to in these instructions can be ordered from your Dynabrade Distributor. Please refer to this parts page for correct part identification.
  • Page 10 Disassembly/Assembly Instructions – (Continued) 5. Install the 52880 Cover Retainer onto the cover. 6. Install the 01464 Seal into the air inlet opening so that it lays flat. 7. Use a small flat blade screwdriver to push the valve stem over so that the tip valve will fit into the air inlet opening properly. 8.
  • Page 11 Pencil Grinder Reference Tables Note: Reprinted with permission of United Abrasives Manufacturers Association From (ANSI B7.1). For more information on other type mounted wheels refer to (ANSI B7.1) Safety requirements for use, care and protection of Abrasive wheels. Collet Insert/Accessory Mounting Instructions Changing A Collet Insert/Accessory: 1.
  • Page 12 Optional Accessories FIND THE MOST CURRENT OFFERING OF SUPPORT DOCUMENTS AND ACCESSORIES @ WWW.DYNABRADE.COM 10681 Filter-Regulator-Lubricator Model 93351 • Minimize the possibility of misuse due • 1/8" Carbide Burr Kit, Includes 12 burrs for to unclean air, wet air or grinding, deburring, and finishing metal.

  • Page 13: Diamond Routing Bits

    DMP0145, SMALL AIR ROUTER KIT USER MANUAL © Dark Matter Composites Ltd Page 13 of 23 1. Diamond Routing Bits The tool kit is supplied with a pair of diamond routing bits, either parallel or fluted. The use of diamond grit provides the most effective material for removing composite materials with air tools.

  • Page 14: Fitting & Removal Of Diamond Routing Bits

    DMP0145, SMALL AIR ROUTER KIT USER MANUAL © Dark Matter Composites Ltd Page 14 of 23  Prior to use, check the diamond surface planer to be used for any signs of corrosion or damage. Do not use the diamond surface planer if corrosion or damage is present.

  • Page 15: Removal

    DMP0145, SMALL AIR ROUTER KIT USER MANUAL © Dark Matter Composites Ltd Page 15 of 23 4. Fully insert the required diamond router bit into the collet assembly. Tighten the collet assembly with the 12mm and 14mm spanners provided. 5. Screw the collar adaptor onto the air motor. Note - Ensure the threads of the collar adaptor and air motor are clean and free from dust.

  • Page 16: Zero Adjustment Of Routing Bits

    DMP0145, SMALL AIR ROUTER KIT USER MANUAL © Dark Matter Composites Ltd Page 16 of 23 5. To refit the vacuum shroud/pipe onto the collar adaptor, hold the airline swivel joint so that it does not interfere with the vacuum tube and to support the end of the air motor.
  • Page 17 DMP0145, SMALL AIR ROUTER KIT USER MANUAL © Dark Matter Composites Ltd Page 17 of 23 4. Rotate the router body clockwise until the routing bit makes contact with the flat surface. A slight resistance in the rotation of the router body should be felt at this point.

  • Page 18: Depth Adjustment Of Routing Bits

    DMP0145, SMALL AIR ROUTER KIT USER MANUAL © Dark Matter Composites Ltd Page 18 of 23 4. Depth Adjustment of Routing Bits SAFETY NOTICE - Always disconnect the air supply to the air router prior to fitting or adjusting any part of the air router/jig assembly.

  • Page 19: Using The Router Vacuum Guide Base

    DMP0145, SMALL AIR ROUTER KIT USER MANUAL © Dark Matter Composites Ltd Page 19 of 23 5. Using the Router Vacuum Guide Base The router assembly can be used to route surfaces either free hand or to follow guide jigs (not included with this kit).

  • Page 20: Using The Vacuum Guide Base

    DMP0145, SMALL AIR ROUTER KIT USER MANUAL © Dark Matter Composites Ltd Page 20 of 23 SAFETY NOTICE - Always disconnect the air supply to the air router prior to fitting or adjusting any part of the air router/jig assembly.

  • Page 21: Cleaning & Maintenance

    DMP0145, SMALL AIR ROUTER KIT USER MANUAL © Dark Matter Composites Ltd Page 21 of 23 6. Cleaning & Maintenance The diamond routing bits remove composite material in dust form. When used with a suitable portable/mobile dust extraction unit for use with ‘on-tool’ dust extraction, dust generation outside the shroud assembly is negligible when used correctly.

  • Page 22: Compatible Portable Extraction

    We recommend the use of extraction with a ‘low airflow alarm’.  Operational conditions:  For Ø6mm routing bits, part numbers DMP0145-SP01 to SP04, set the air tool speed to 12,000-15,000rpm (approx. half speed)  For Ø7mm and Ø13mm surface planers, part numbers DMP0111-SP01 to SP06, set the air tool speed to the full 25,000rpm ...
  • Page 23 DMP0145, SMALL AIR ROUTER KIT USER MANUAL © Dark Matter Composites Ltd Page 23 of 23 During extensive trials, no airborne dust was present with the materials listed below. In some cases, small localised debris between 1-4mm maybe projected locally, which falls but does not become airborne.

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