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EDF PPS500D User Manual

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Magnetron Power Supply PPS500D
User Manual
October 2021, Rev 1.0
EXCECUTIVE SUMMARY
The document contains a detailed description of the
start-up, configuration & interfacing of the power supply
EDFelectronics JRMM Sp. z o.o. s.k
Rybnicka 64, Radlin 44-310, Poland
http:
www.edfelectronics.com
; e-mail: info@edfelectronics.eu tel.: +48 604 343 504

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  • Page 1 Magnetron Power Supply PPS500D User Manual October 2021, Rev 1.0 EXCECUTIVE SUMMARY The document contains a detailed description of the start-up, configuration & interfacing of the power supply EDFelectronics JRMM Sp. z o.o. s.k Rybnicka 64, Radlin 44-310, Poland http: www.edfelectronics.com...
  • Page 2 PPS500D – User Manual Rev. 1.0 Document History Version Date Sign Comment 2021-10-18 First version EDFelectronics JRMM Sp. z o.o. sp.k. Rybnicka 64, Radlin 44-310, Poland http: www.edfelectronics.com ; e-mail: info@edfelectronics.eu tel.: +48 604 343 504...

  • Page 3: Table Of Contents

    3.3.5. Interface Connector Analog remote ........................21 3.3.6 Serial Interface Connector ............................24 3.3.7 Ethernet Interface............................... 25 4. Using the Power Supply PPS500D ..................26 4.1. Front Panel ............................. 26 4.1.1. Main Power Switch ..............................26 4.1.2. Membrane Keyboard..............................27 4.1.3.
  • Page 4 PPS500D – User Manual Rev. 1.0 4.2.4 Power Calculations..............................32 4.2.5. Constant Voltage Operation ..........................33 4.2.6. Constant Current Operation ..........................34 4.2.7 Timer Operation ................................35 4.3 MENU options navigation and settings ................ 36 4.3.1 SETTINGS Menu................................36 4.3.2 SCREEN Menu ................................39 4.3.3...

  • Page 5: Introduction

    Be aware, that current functionality can be different and is on the firmware version. 1.1. I NTENDED Power Supply PPS500D is a high voltage device which generates a high DC voltage of negative polarity. PPS500D can be operated in three modes: Constant Power, Constant Voltage or Constant Current.

  • Page 6: Safety

    PPS500D – User Manual Rev. 1.0 1.4 S AFETY 1.4.1. P ERSONNEL UALIFICATIONS All work described in this document may only be carried out by persons who have suitable technical training and the necessary experience or who have been instructed by the end user of the product.

  • Page 7: General Safety Instructions

    PPS500D – User Manual Rev. 1.0 1.4.3. G ENERAL AFETY NSTRUCTIONS For all work you are going to do, adhere to the applicable safety regulations. Also observe all safety notes given in this document and forward the information to all other users of the product.
  • Page 8 PPS500D – User Manual Rev. 1.0 Improper use. Improper use can damage the PPS500D. Use the PPS500D only as intended by the manufacturer. Improper installation and operation data. Improper installation and operation data may damage the PPS500D. Strictly adhere to the stipulated installation and operation data.

  • Page 9: Technical Data

    PPS500D – User Manual Rev. 1.0 TECHNICAL 2.1. G ENERAL 2.1.1. M ECHANICAL Dimensions: Width: 483 mm Height: 88,1 mm (2 HU) Depth: 395 mm See Fig . 2.1.1 Net Weight: 10.6 kg Installation: 19” Rack standard or Bench Top unit (mm) .1 Dimen...

  • Page 10: Use And Operating Modes

    PPS500D – User Manual Rev. 1.0 Relative Humidity: Max. 80 % (up to 31 °C), decreasing to max. 50 % (above 40 °C) Use indoor only Altitude: max. 2000 m n.p.m. The degree of dust standard: Humidity resistance: IP20 2.1.3. U...

  • Page 11: 2.1.4. Standards

    PPS500D – User Manual Rev. 1.0 2.1.4. STANDARDS Conformity with the Directive relating to electrical equipment designed for use within certain voltage limits 73/23/EWG Conformity with the Directive relating to electromagnetic compatibility 89/336/EWG Harmonized and international/national standards and specifications: EN 61010-1 (Safety requirements for electrical equipment for measurement, control...

  • Page 12: Features

    25 D-Sub Male connector isolated (up to 2000 V Analog Interface RMS, 0…5V Analogue, 0/24 VDC Digital) RS232 or RS485 with ModBUS EDF’s protocol **; Serial Communication Options Ethernet IP, with ModBUS TSP EDF’s protocol ** configurable with order only 2.4 F...

  • Page 13: Interfaces

    PPS500D – User Manual Rev. 1.0 2.5. I NTERFACES 2.5.1. I/O INTERFACE Connector: D-Sub 25 female connector Refer to chapter 3.3.5 for details No of Digital Inputs: 6 – opto-isolated; 24VDC No of Digital Outputs: 6 – OC type, opto-isolated; 24 VDC No of Analog Inputs: 3 –...

  • Page 14: Installation

    1. Visually inspect the transport packaging for signs of external damage 2. Unpack the PPS500D and put the packaging material aside Note: Keep the packaging material for later use. The PPS500D must be stored and transported in the original packaging material only.

  • Page 15: Rack Installation

    Do not expose the device to direct sunlight. 3.2.1. R NSTALLATION The PPS500D is designed for installation into a rack according to DIN 41 494 (19", 2 HU). WARNING Ambient temperature.

  • Page 16: Connecting

    PPS500D – User Manual Rev. 1.0 3.3. C ONNECTING 3.3.1. R ANEL Fig. 3.3.0 Rear panel PPS500D A – HV1 and HV2 output connectors type N-50/2-0/G1.07 B –fans and filters C - RS232 interface Dsub 9 female ( RS485 optionally ) D –...
  • Page 17 PPS500D – User Manual Rev. 1.0 DANGER Screw for internal protective conductor. The internal protective conductor is connected to the casing with a screw. Do not turn or loosen this screw. The configuration of the available connections and photographs of cables is described in the following sections.

  • Page 18: Grounding

    3.3.3. G ROUNDING Grounding screw (Fig. 3.3.0, the reference H) should be used to connect the PPS500D with the main grounding system in which it operates. It is recommended to use a cable with a minimum section of 2.5 mm2 If required, connect the vacuum system ground from the earthing screw using the protective conductor.

  • Page 19: High Voltage Connectors Hv1 And Hv2

    PPS500D – User Manual Rev. 1.0 3.3.4. H OLTAGE ONNECTORS The power supply is equipped with two HV outputs of N-50/2-0/G1.07 Output type. configuration is set by the software user interface. Please refer to chapter 4.3.0 type Fig. 3.3.2 HV connector , N-50/2-0/G1.07 1 –...
  • Page 20 PPS500D – User Manual Rev. 1.0 Typical discharge voltage without the load is presented at Fig. 3.3.3 T  4s Fig.3.3.3 Improper usage of the power supply ( See Chapter 1.1 ) can cause power supply to be damage and brings risk of HV hazard.

  • Page 21: Interface Connector Analog Remote

    PPS500D – User Manual Rev. 1.0 3.3.5. I NTERFACE ONNECTOR NALOG REMOTE Connector Interface “Analog remote” (Fig.3.3.4, a reference F) used to connect external protection interlock and to control I/O of the power supply. Standard Dsub25 female type connector type.
  • Page 22 PPS500D – User Manual Rev. 1.0 5VDC source, max 500 mA. This signal should be applied according to the digital ground – pin.4,5 DO Digital Output - Toggle between +5V & 0V to indicate that target usage is below the threshold...
  • Page 23 PPS500D – User Manual Rev. 1.0 Tab. 3.3.0 “Analog remote” connector description The minimum required wiring is external interlock mode configuration – see Fig. 3.3.5 Minimum required wiring Fig. 3.3.5 Improper connection. In the case of incorrect connection - in accordance with Tab. 3.3.0 and Fig.

  • Page 24: Serial Interface Connector

    ERIAL NTERFACE ONNECTOR PPS500D can be controlled via RS232 or RS485 interface. NOTE: only one interface is available and has to be configured with order The RS485 interface is Half-Duplex type and requires a terminal resistor – please refer to Fig.3.3.5 and Tab. 3.3.1 The transmission protocol is described in separate document –...

  • Page 25: Ethernet Interface

    3.3.7 E THERNET NTERFACE The Ethernet interface allows to communicate with PPS500D based on IEEE 802.2 standard with 100 MB/s speed. Note: to achieve best performance and speed, the LAN cable has to be shielded and Cat-6 or higher. Both crossover/non crossover types are equally permissible.

  • Page 26: Using The Power Supply Pps500D

    PPS500D – User Manual Rev. 1.0 4. U PPS500D SING THE OWER UPPLY 4.1. F RONT ANEL Please refer to Fig. 4.1.0 for front panel details Fig. 4.1.0 Front Panel of PPS500D 1 – main power switch – Rocker type 2 –...

  • Page 27: Membrane Keyboard

    PPS500D – User Manual Rev. 1.0 Risk of the electric shock ! All connection to the devices may only be carried out with the unit is turned off - the main power switch in 'O' position. Failure to do so may cause electric shock 4.1.2.

  • Page 28: High Voltage Indicator

    PPS500D – User Manual Rev. 1.0 4.1.3. H OLTAGE NDICATOR Yellow HV LED color indicates the presence of high voltage on the output of the power supply. If he power supply is in the OPERATE mode then high voltage is ON. If the indicator remains blank, power supply remains in the STAND BY mode –...

  • Page 29: Rotary Encoder With Press Button

    PPS500D – User Manual Rev. 1.0 4.1.6. R OTARY NCODER WITH RESS UTTON Multi-turn encoder provides a user interface for changing values/options selected with the keyboard. 4.1.7 M CREEN ESCRIPTION Fig. 4.1.1 Description Description Actual output selection Operation remaining time...

  • Page 30: Menu Operation

    PPS500D – User Manual Rev. 1.0 4.2. M PERATION Selecting and setting the operation parameters can be done in two ways: by selecting ENTER / MENU button and navigate between the options of a menu using the arrow keys ▲or ▼. To enter the selected sub-menu, again press ENTER / MENU button. The current operation can be canceled at any time by pressing the ESC key.

  • Page 31: Menu Navigation

    Encoder once more time – inverted field will stop to blink. 4.2.2. HV O UTPUT ELECTION PPS500D can run with 2 outputs. They are not working parallel – only one can be selected at the time. Current output selections is displayed on the main menu – Fig4.2.4 Fig. 4.2.4 NOTE: There is possible to assign any name to the output if preferred –...

  • Page 32: Constant Power Operation

    – nominal output current [A], Maximum output voltage for DC operation is 1000 V (1200V during ignition), and max output current is 2A, however max output power is 500W, and PPS500D is operating according to the following characteristic: EDFelectronics JRMM Sp. z o.o. sp.k.

  • Page 33: Constant Voltage Operation

    PPS500D – User Manual Rev. 1.0 Fig.4.2.6 PPS500D output characteristic in DC mode 4.2.5. C ONSTANT OLTAGE PERATION To operate power supply with Constant Voltage Operation, turn rotary encoder knob or use arrow buttons ▲ or▼ to select voltage in SET field ( Fig.4.2.8 ) and then press the encoder or ENTER button to edit mode –...

  • Page 34: Constant Current Operation

    PPS500D – User Manual Rev. 1.0 4.2.6. C ONSTANT URRENT PERATION To operate power supply with Constant Current Operation, turn rotary encoder ▲ knob or use arrow buttons or▼ to select output current in SET field (Fig.4.2.9) and then press the encoder or ENTER button to edit mode – this will turn selected field into the blinking (about 1/s).

  • Page 35: Timer Operation

    PPS500D – User Manual Rev. 1.0 4.2.7 T IMER PERATION PPS500D can run with no limited operation time or according to the required timer set. ▲ Turn rotary encoder or use arrow buttons or▼ to select timer TAB; press ENTER button or rotary knob to edit. Press ENTER button or rotary knob again to confirm the settings –...

  • Page 36: Menu Options Navigation And Settings

    PPS500D – User Manual Rev. 1.0 4.3 MENU OPTIONS NAVIGATION AND SETTINGS All of the advanced options of operation can be set in the MENU folder. Select Menu tab (Fig. 4.1.1) on the main page interface and press Enter button or Knob to switch to the sub menu operations.
  • Page 37 - Analog: PPS500D can be controlled via analogue interface – see chapter 3.3.5 for details, - Serial: PPS500D is controlled by serial interface – see chapter 3.3.6 and 5.2 for hardware details and separate “PPS500D Serial Protocol” - Ethernet: PPS500D is controlled via Ethernet LAN interface using serial protocol - see chapter 3.3.7 and 5.3 for hardware details and separate...
  • Page 38 HV ON is activated; time of operation is displayed at the main screen – see chapter 4.2.7 for details, - Down: operation of PPS500D is active only for the period which has been set on the main screen and counts down when HV ON is activated;...

  • Page 39: Screen Menu

    PPS500D – User Manual Rev. 1.0 4.3.2 SCREEN M Turn rotary encoder or use arrow buttons ▲ or▼ to select Screen tab; press ENTER button rotary knob to edit – Fig 4.3.6 Fig.4.3.6 the following window will pup-up: Fig.4.3.7 The following options are possible to set than: 1.

  • Page 40: Target Menu

    PPS500D – User Manual Rev. 1.0 4.3.3 TARGET M Turn rotary encoder or use arrow buttons ▲ or▼ to select Target tab; press ENTER button rotary knob to edit – Fig 4.3.8 Fig.4.3.8 the following window will pup-up: Fig.4.3.9 The target menu allows to set material names and target capacity for individual outputs.

  • Page 41: Limits Menu

    PPS500D – User Manual Rev. 1.0 Fig.4.3.10 Each output activation decreases target lifetime according to the used time. Remaining lifetime is automatically calculated and updated under the REM tab. Additionally consumption is presented as % in the live time bar at the main screen –...

  • Page 42: Ramps Menu

    PPS500D – User Manual Rev. 1.0 The following options are possible to set than: 1. Power limit: output power of PPS500D can be limited with this option – Fig.4.3.13 Turn rotary encoder or use arrow buttons ▲ or▼ to select Power Limit tab;...
  • Page 43 ENTER button or rotary knob to activate the ramps options. Following window will pup-up – Fig.4.3.16 Fig.4.3.16 1. Power ramp: output power of PPS500D can fallow the power ramp set. It can be set from 1….500W/S for DC mode operation. Units cannot be changed.

  • Page 44: Software Menu

    Most common information are displayed here. Software version is part of it – Fig.4.3.18 Fig.4.3.18 NOTE: Firmware can be upgraded by the user at any time. Refer to the “PPS500D Firmware Upgrade manual” – contact with the manufactures for upgrades. EDFelectronics JRMM Sp. z o.o. sp.k.

  • Page 45: Interface Configuration

    NALOG NTERFACE ONFIGURATION The PPS500D can be controlled by I/O analog interface. To configure I/O port as the master control of the device go to the Control mode tab and select Analog ▲ mode – Fig. 5.1.0 Turn rotary encoder or use arrow buttons or▼...
  • Page 46 PPS500D – User Manual Rev. 1.0 Fig.5.2.0 Go to the Settings tab with the next step to configure main parameters – Fig.5.2.1 Fig.5.2.1 There are only two parameters to be set (Fig. 5.2.2): baudrate ( can be selected from: 2400 kBs, 4800 kBs, 9600 kBs, 19 200 kBs, 38 400 kBs, 57 600 kBs, 115 200 kBs) device address ( can be selected from 1 …..

  • Page 47: Ethernet Interface Configuration

    NTERFACE ONFIGURATION The PPS500D can be also controlled by Ethernet-LAN port. To configure LAN port as the master control of the device, go to the Control mode tab and select Ethernet mode – Fig. 5.3.0 Turn rotary encoder or use arrow buttons ▲...
  • Page 48 PPS500D – User Manual Rev. 1.0 NOTE: as serial TCP ModBUS is implemented, the 5 parameter which Port is, is by default set to 502 EDFelectronics JRMM Sp. z o.o. sp.k. Rybnicka 64, Radlin 44-310, Poland http: www.edfelectronics.com ; e-mail: info@edfelectronics.eu tel.: +48 604 343 504...

  • Page 49: Maintenance And Service

    AINTENANCE AND ERVICE 6.1 M AINTENANCE The PPS500D does not require any special maintenance work except filter cleaning and exchange. Important: Please check and exchange filters on the rear panel frequently. Do not remove EMI filters! To exchange the filters please use a flat screwdriver or knife and remove the upper fan cover –...

  • Page 50: Cleaning

    For cleaning the outside of the device, a slightly moistened cloth will usually do. Do not use any aggressive or abrasive cleaning agents. Mains voltage. Components inside of the PPS500D are components to mains voltage. Do not insert any objects through the louvers of the device. Protect the device from liquids.

  • Page 51: Storage And Disposal

    Please keep the original packaging. The packaging is required for storing the PPS500D and for shipping it to an EDFelectronics service center. 7.2 S TORAGE The PPS500D may only be stored in a dry room. The following requirements must be met: Ambient temperature: -20….+60 °C Humidity: as low as possible.

  • Page 52: Addition

    PPS500D – User Manual Rev. 1.0 8. A DDITION 8.1. T ROUBLESHOOTING Problem Pos. Error: Solution: description: check main cord connection, No reaction after check fuses in the main powering on – LCD Probably power failure power socket – ref.. to display stays dark;...

  • Page 53: Index

    PPS500D – User Manual Rev. 1.0 9. I NDEX Ambient temperature, 54 Limits, 44 Analog Interface, 48 Main Menu, 30 Backlight, 42 Maintenance, 52 baudrate, 49 Maintenance and Service, 52 Beep, 41 Material, 43 Beeper, 41 Menu, 39 Brightness, 42...

  • Page 54: Warranty Conditions

    PPS500D – User Manual Rev. 1.0 10. W ARRANTY ONDITIONS LIMITED WARRANTY EDFelectronics warrants to the purchaser or end user of the equipment it sells that such equipment will be free from defects in material and workmanship under normal use and service.

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