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Powermania PM11-HF06 User Manual

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PowerMan User Manual
PM11-HF06 and HF10
January 2022

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Summary of Contents for Powermania PM11-HF06

  • Page 1 PowerMan User Manual PM11-HF06 and HF10 January 2022...
  • Page 2 Important Safety Instructions IMPORTANT SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS This manual contains important safety instructions. Read all safety and operating instructions before operating the uninterruptible power systems (UPS). Adhere to all warnings on the unit and in this manual. Follow all operating and user instructions. This equipment can be operated by individuals without previous training.

  • Page 3: Table Of Contents

    Contents CONTENTS IMPORTANT SAFETY INSTRUCTIONS ............I 1. PRODUCT DESCRIPTION................3 1.1 E ..................3 LECTROMAGNETIC OMPATIBILITY 1.2 F ............................ 4 EATURES 1.3 M ............................4 ODELS 1.4 A ..........................4 PPEARANCE 1.5 S ......................... 6 YSTEM DESCRIPTION 1.5.1 Transient Voltage Surge Suppression (TVSS) and EMI/FRI Filters ..6 1.5.2 Rectifier/Power Factor Correction (PFC) Circuit .........
  • Page 4 Contents 4. OPERATION ....................24 4.1 O ........................24 PERATION 4.2 P ......................25 ARALLEL PERATION 5. CONTROL AND COMMUNICATION ............26 5.1 SNMP C ..........................26 5.2 D ........................... 26 ONTACT EFAULT DOESN T WORK ） ..................27 5.3 EPO（D 5.4 RS485 ............................

  • Page 5: Product Description

    Product Description 1. Product Description Congratulations on your choice of the UPS uninterruptible power system(UPS), the UPS comes in nominal power ratings of 6000VA,10000VA. It is designed to provide conditioned power to computers and other sensitive electronic equipment. This chapter gives a brief description of the UPS, including the UPS features, models, appearance, operating principle and specification.

  • Page 6: Features

    Product Description Turn off and isolate the UPS before cleaning it. Use only a soft cloth, never liquid or aerosol cleaners. 1.2 Features The UPS features include:  Providing more high efficient AC power, compared with the previous generation  Full digital control technology based on DSP to achieve high reliability and power function ...
  • Page 7 Product Description Intelligent RS232 Bypass Cable entry Fans Parallel Slot breaker Fig 1- 2: Rear View As shown in Fig 1-2, the rear panel provides the following compoentes and function:  USB: B type, used to connect monitoring software  EPO: NC ...

  • Page 8: System Description

    Product Description 1.5 System description TVS&RFI/E MI filter Input source battery Fig 1- 3: UPS system 1.5.1 Transient Voltage Surge Suppression (TVSS) and EMI/FRI Filters These UPS components provide surge protection and filter both electromagnetic interference (EMI) and radio frequency interference (RFI). They minimize any surge or interference present in the utility line and keep the sensitive equipment protected.

  • Page 9: Battery Charger

    Product Description 1.5.4 Battery Charger The battery charger utilizes energy from the DC bus and precisely regulates it to continuously charge the batteries. The batteries are being charged whenever the UPS is connected to utility power. 1.5.5 DC-to-DC Converter The DC-to-DC converter utilizes energy from the battery system and raises the DC voltage to the optimum operating voltage for the inverter.
  • Page 10 Product Description Static Bypass Mode If inverter is failure or overload, UPS will transfer to bypass mode. Or press ON/OFF to transfer to bypass mode in normal mode. The load is feed by input power directly, and UPS can not protect load from surge.

  • Page 11: Product Specification

    Product Description BYPA TVS&RFI/E REC/PFC INVERTER MI filter BATT Fig 1- 7: ECO Mode Frequency Converter Mode In this mode, input and output nominal frequency is different, and the bypass is forbidden to use. NOTICE: if overload timeout, UPS will shutdown output. NOTICE: the load should be derated to 50% and below.
  • Page 12 Product Description Voltage (176-288)VAC (176-288)VAC Input Current 36A max. 60A max Voltage 192VDC 192VDC Battery Current 40A max 66A max Voltage 220/230/240 220/230/240 Output Current 27/26/25A 45/43/42A Efficiency 94.5% max 95% max Dimension 440*660*172 440*660*172 (WxDxH) mm 440*550*86 440*550*86 Weight (kg) 2.

  • Page 13: Installation

    Installation 2. Installation The system should be installed and wired only by qualified electricians in accordance with applicable safety regulations.    NOTICE： UPS operation in sustained temperature outside the range of 15-25 C (59 F) reduces battery life. 2.1 Unpacking and Inspection 1) Unpack the packaging and check the package contents.
  • Page 14 Installation Fig 2- 2: Remove Front Panel Rotate LCD and LOGO clockwise Fig 2- 3: Rotate LCD and LOGO c. recover the front panel PowerMan High Performance Rack Mounted 6-10kVA UPS...

  • Page 15: Connect Input/Output Power Cables

    Installation 3) Place the UPS and battey cabinet on te support bases 2.2.3 Rack Installation Battery cabinets must be installed firstly because battery cabinets are too heavy. And two or more installation personnel are required to install them at the same time. Please install them from bottom to top.

  • Page 16: Operating Procedure For Connecting The Long Backup Time Model Ups With

    Installation capacity. BAT+ BAT- OUT_L OUT_N IN_N IN_L Fig 2- 5: Terminal Block Wiring Diagram NOTICE：Make sure that the input and output wires and the input and output terminals are connected tightly. 6) The protective earth ground wire refers to the wire connection between the equipment which consumes electric equipment and the ground wire.

  • Page 17: Connect Parallel Cables

    Installation 2. For UPS 6KL/10KL, select the UL1015 10AWG(10mm )/8AWG(16mm ) wire or other insulated wire which complies with UL Standard for the UPS battery wirings. The procedure of installing battery bank should be complied with strictly. Otherwise you may encounter the hazardous of electric shock.

  • Page 18: Connect Communication Cables

    Installation BAT. INPUT BAT. INPUT INPUT INPUT Fig 2- 6: Parallel Wiring Diagram 2.5 Connect Communication Cables Communication cable includes: USB cable and parallel communication cables. Connect USB cable: 1) Connect USB cable to USB port at the back panel of UPS shown as Fig 1-2 2) Connect USB cable to PCB Connect communication cables: If there are two UPS are paralleled, connect communication cables as Fig.2-7...
  • Page 19 Installation Fig 2- 8: 3 UPS Paralleled System If there are 2 UPS are paralleled, connect communication cables as Fig 2-9 Fig 2- 9: 4 UPS Paralleled System NOTICE: must set the UPS is parallel system as “parallel mode” via software according to “Annex A”...

  • Page 20: Controls And Indicators

    Installation 3. Controls And Indicators Button LED indicators Fig 3- 1: Display Panel Description of Panel Controls Description 1.Press ON/OFF to start inverter when rectifier is OK NOTE Not available when UPS is set in automatically start mode ON/OFF 2.Press ON/OFF to shutdown inverter and transfer to bypass 3.Press ON/OFF to shutdown UPS completely when UPS is in battery mode 4.Press ON/OFF to confirm setting when in setting mode...
  • Page 21 Installation battery or battery alarm, dark—battery is connected Output information Input information Bypass Load, alarm Battery Setting version, information indicator alarm code Fig 3- 2: LCD Menu Description of LCD Menu Menu Information Main input: voltage VAC, current A, frequency Hz Bypass input(bypass “B”...
  • Page 22 Installation Press FUNC to check menu: description Page Page 1: INPUT voltage: 234VAC OUTPUT voltage: 220VAC Battery voltage: 259VDC LOAD : 13%. Load percent(%), active power(KW), apparent power(KVA) are displayed in turn Press “FUNC” for 2.5s in this page to mute off Page 2: INPUT frequency: 50Hz OUTPUT frequency: 50Hz...
  • Page 23 Installation Current setting current setting page displayed turn, press ON/OFF to confirm and exit, press FUNC to enter pass word. Enter pass word Enter a password to enter the Settings page, press FUNC to select, press ON/OFF confirm selection and enter in next page.
  • Page 24 Installation Output rated Could select output frequency frequency as 50Hz/60Hz, press FUNC setting to select, press ON/OFF to confirm selection and enter in next page Battery number Could select battery number setting as 16 blocks (192VDC) 18 blocks (216VDC) 20 blocks (240VDC) 22 blocks (264VDC) 24 blocks (288VDC) For low...
  • Page 25 Installation S-single mode System mode P-parallel mode E-ECO mode A-self aging mode Press FUNC to select, press ON/OFF to confirm and enter in next page. 001- parallel ID1 In parallel mode, the parallel ID could be set as 000 to 008 Press FUNC to select, press ON/OFF to confirm and enter in next page.

  • Page 26: Operation

    Maintenance 4. OPERATION 4.1 Operation Mode 4.1.1 Turn on the UPS in normal mode 1) After you make sure that the power supply connection is correct, and then close the battery breaker (this step only for long backup time model), after that close the main input and bypass input breaker. At this time the fans rotate and the UPS operates in Bypass mode.

  • Page 27: Parallel Operation

    Operation NOTICE：Please turn off the connected loads before turning on the UPS and turn on the loads one by one after the UPS is working in INV mode. Turn off all of the connected loads before turning off the UPS. Warning: internal DC bus still has hazadous high votlage in serveral minutes, please wait for at least 5 minutes to open UPS.

  • Page 28: Control And Communication

    Maintenance 5. Control and Communication UPS includes several communication ports: RS232,EPO,SNMP card, USB, dry contact, RS485. NOTICE: Only one of SNMP card, dry contact and RS485 can be at the same time. Only one of RS232 and USB is available at the same time. 5.1 SNMP Card SNMP card is used to monitor the UPS via TCP/IP, user can check the UPS status, voltage and current on the internet.

  • Page 29: Epo（Default Doesn ' T Work

    Control and Communication mode mode. Utility Opened form common connection: utility input is failure failure UPS fail Bypass mode General alarm Battery low UPS is on 12~24VDC Remote shutdown Utility fail Fig 5- 2: Connect to External Power Supply EPO（Default doesn't work）...

  • Page 30: Maintenance

    Maintenance 6. Maintenance This chapter includes battery maintenance, battery disposal and replacement, check UPS status and function. 6.1 Battery Maintenance The UPS only requires minimal maintenance. The batteries used for standard models are value regulated, sealed lead-acid, maintenance free battery. When being connected to the utility power, whether the UPS is turned on or not, the UPS keeps charging the batteries and also offers the protective function of overcharging and over-discharging.

  • Page 31: Battery Replacement Procedures

    Rated Parameters Set on LCD 6.3 Battery Replacement Procedures Press ON/OFF button to transfer to bypass mode Close the manual bypass breaker Remove both side covers from the UPS. Disconnect the battery wires one by one. Remove metal bars which are used to fasten batteries. Replace batteries one by one.

  • Page 32: Trouble Shooting

    Trouble Shooting 7. Trouble Shooting This chapter describes checking the UPS’s status. This section also indicates various UPS symptoms a user may encounter and provides a troubleshooting guide in the event the UPS develops a problem. Use the following information to determine whether external factors caused the problem and how to remedy the situation.
  • Page 33 Parallel Setting  Check if output breaker is faulty If the faulty load is removed, please manually fault clear to restart UPS. Rectifier fault DC bus over voltage, low voltage, shorted or IGBT opened. Please manually clear the fault and if the fault is still on, please contact with local dealer Inverter fault Inverter voltage is abnormal, or inverter IGBT opened.

  • Page 34: Annex A. Parallel Setting

    Trouble Shooting Annex A. Parallel Setting 1. Connect UPS1 with RS232 cable to PC. Connect UPS with monitoring software. 2. Enter in menu “ServSetting”, set System Mode as “Parallel” in the menu “System Setting”. 3. Set United Number as “2”, set System ID as “0”. Press “set” to confirm setting. 4.

  • Page 35: Annex B. Mechanical Size

    Parallel Setting Annex B. Mechanical Size 1.6kVA/10kVA long backup model PowerMan High Performance Rack Mounted 6-10kVA UPS...
  • Page 36 Mechanical Size 2.6kVA/10kVA standard model PowerMan High Performance Rack Mounted 6-10kVA UPS...

  • Page 37: Annex C. Battery Assembly

    Parallel Setting Annex C. Battery Assembly 1.Put the batteries together and connect the cables as the following figure: White 2.Put the batteries into the transparent box, stick firmly： 3.Cover, stick firmly： PowerMan High Performance Rack Mounted 6-10kVA UPS...
  • Page 38 Mechanical Size 4.Insert two battery packs into UPS as below, notice that the location of two packs with different connectors: White 5. Connect connectors of UPS and battery packs, red to red, white to white. Cover back the front panel PowerMan High Performance Rack Mounted 6-10kVA UPS...

  • Page 39: Annex D. Battery Run Time

    Battery Run Time Annex D. Battery Run Time Standard battery pack includes 16 blocks 9AH batteries. Please refer to the table below for the battery runtime to configure battery packs. Backup Time (mins) Pack’s number 10KW NOTICE: Backup time of batteries is depending on other facts such as battery brand, working temperature, working time and so on, the table is calculated according to ideal situation.
  • Page 40 Mechanical Size Recycling information in accordance with the WEEE The product is marked with the wheelie bin symbol. It indicates that at the end of life the product should enter the recycling system. You should dispose of it separately at an appropriate collection point and not place it in the normal waste stream.

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Pm11-hf10

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