ASEplatinum TP12KFX Assembly & Operation Instruction Manual

Two-post floor plate lift

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TP12KFX
Two-Post Floor Plate Lift
(Symmetric)
12,000 lbs. Capacity
(3,000 lbs. Max per Arm)
ASSEMBLY & OPERATION
INSTRUCTION MANUAL
Sep 2020

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Summary of Contents for ASEplatinum TP12KFX

  • Page 1 TP12KFX Two-Post Floor Plate Lift (Symmetric) 12,000 lbs. Capacity (3,000 lbs. Max per Arm) ASSEMBLY & OPERATION INSTRUCTION MANUAL Sep 2020...
  • Page 2: Important Notes

    DEFINITION Surface Mounted, Two-Post, Floor-Plate Lift with Hydraulic ‘chain-over’ Drive, 12,000 lbs. Capacity. The name / model number is designated below: · Model number TP12KFX - Symmetric Swing Arms configuration BASIC SPECIFICATIONS Description Overall Overall...
  • Page 3: General Information

    Every column comes with its cylinder, carriage, cables & chains, lifting arms, swivel pads, hoses and floor plate with the hardware box located in one of the columns. · The electric-hydraulic motor pump is packaged separately and banded to top of lift package. Fig. 1 TP12KFX Sep 2020...
  • Page 4 TP12KFX Sep 2020...
  • Page 5: Installation Instructions

    STEP 1: (Selecting Site) Before installing your new lift, check the following: 1. LIFT LOCATION: Always use architects plans when available. Check layout dimension against floor plan requirements making sure that adequate space is available (Fig. 2 & Fig. 3). 120.28” Fig. 2 TP12KFX TP12KFX Sep 2020...
  • Page 6 FLOOR REQUIREMENTS: The lift should be installed on a 3000 PSI concrete with minimum of 4-1/4” thickness. The Floor should be level with-in gradients of ≦1/4” within area of the two columns = 148” x 35”). (See Details for Foundation Anchoring Requirements & Anchoring Tips on Page 4) TP12KFX Sep 2020...
  • Page 7 Before proceeding, double check measurements and make certain that the bases of each column are square and aligned with the chalk line. Ensure Top Cap is pre-installed to the top of the Main column (Fig. 5). Raise the column to a vertical position (Fig. 6). Fig. 5 Fig. 6 Fig. 7 TP12KFX Sep 2020...
  • Page 8 Using a tape measure, ensure the diagonal distance between the opposite corners of the base plates on the columns are within equal dimensions (+/-) 1/4” to ensure the lifting arms will be in square. Secure OFFSIDE column to the floor following the same procedures as outlined in STEP 4. TP12KFX Sep 2020...
  • Page 9 Route the first cable. (See Figs 11-13). Screw the nut on the cable stud so that half thread pass through the nut. Pull the other end of the cable and screw the nut on it also. Then tighten both nuts. Fig. 11 Fig. 12 Fig. 13 (See Fig. 14 next page, for Cable Routing Diagram) TP12KFX Sep 2020...
  • Page 10 Fig. 14 Repeat above for the second cable. Adjust each equalizer cable to approximately 1/2” side-to-side play. Ensure that each cable has equal tension. Check the carriage height to ensure both carriages are sitting on the same latch TP12KFX Sep 2020...
  • Page 11 1. Install the Swing Arms on the carriages using the included swing arm pins to carriages, as shown below 2. Install Drive-Over Floor Plate between each column & secure to Base Plates with socket screws, as shown below. TP12KFX Sep 2020...
  • Page 12 STEP 9: (Installing Swing Arms & Arm Restraints) Cont. 3. Install Arm Restraint mechanisms to each swing arm, as detailed below (Fig. 18). 4. Check for proper engagement for the arm restraints as the gear rack should fully engage the gear on the Fig. 18 TP12KFX Sep 2020...
  • Page 13 (Fig.20). The latches will automatically reset once the lift ascends approximately 17” from base. If latches click out of sync, tighten the equalization cable on the one that clicks first. Fig. 20 THE LIFT IS NOW READY FOR USE. TP12KFX Sep 2020...
  • Page 14 Before removing vehicle from lift area, position lift arms and supports to provide an unobstructed exit. WARNING: NEVER DRIVE OVER LIFT’S ARMS. Note: It is normal for an empty lift to lower slowly, it may be necessary to add weight. TP12KFX Sep 2020...
  • Page 15: Safety Procedures

    The following periodic maintenance is the suggested minimum requirements and minimum intervals; accumulated hours or monthly period, whichever comes sooner. If you hear a noise or see any indication of impending failure cease operation immediately – inspect, correct and / or replace parts as required. TP12KFX Sep 2020...
  • Page 16 Change the hydraulic fluid. Good maintenance procedure makes it mandatory to keep hydraulic fluid clean. No hard fast rules can be established;-operating temperature, type of service, contamination levels, filtration, and chemical composition of fluid should be considered. If operating in dusty environment shorter interval may be required. TP12KFX Sep 2020...
  • Page 17 / or capped until just prior to use. Air hoses can be used to clean fittings and other components. However, the air supply must be filtered and dry to prevent contamination. Contamination is the most frequent cause of malfunction or hydraulic equipment. TP12KFX Sep 2020...
  • Page 18: Troubleshooting

    B. Cylinder pulley assembly or cable pulley assembly is not moving freely. Check and grease it. C. May have excessive wear on pins or cylinder yoke. Check and replace them. D. Seals are dry in hydraulic Cylinder(s). TP12KFX Sep 2020...
  • Page 19: Power Unit Priming

    POWER UNIT PRIMING TP12KFX Sep 2020...
  • Page 20: Exploded View

    EXPLODED VIEW #1 TP12KFX Sep 2020...
  • Page 21 EXPLODED VIEW #2 TP12KFX Sep 2020...
  • Page 22: Parts List

    TP12KF-X-032 SF-1 2519 Bushing TP12KF-X-033 GB5783-86 M16X55 Bolt, M6x55 TP12KF-X-034 GB95-85 D16 Flat Washer, D16 TP12KF-X-035 GB93-87 D16 Lock Washer, D16 TP12KF-X-036 GB6170-86 M16-N Nut, M16 TP12KF-X-037 TPO15-102-01-00 Top Plate (12KX) TP12KF-X-038 TPO15-102-02 Cable Pulley - Upper TP12KFX Sep 2020...
  • Page 23 TT-6934-500-04M OS Hyd. Fitting TP12KF-X-067 TT-6934-500-04 Hyd. Fitting Lower, Hyd. Hose – 120.9” TP12KF-X-068 TT-6961KY-500-03 TP12KF-X-069 GB889.1 M30 Lock Nut, M30 TP12KF-X-070 TPO15-501-06 TP12KF-X-071 Bushing TP12KF-X-072 TPO15-501-05 Chain Roller TP12KF-X-073 JB/ZQ4770 Cap Plug TP15KC-KX-066 TT-6835-100-02NEW Hose Cover TP12KFX Sep 2020...
  • Page 24: Limited Warranty

    This warranty gives you specific legal rights and you may have other rights, which may vary from state to state. 8320 E Hwy 67, Alvarado, TX 76009 Ph. 817-558-9337 / Fax 817-558-9740 TP12KFX Sep 2020...

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