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JMA Wireless POWERBOOST DC Converter System 1.5 Quick Start Manual

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DC Converter System 1.5:
Quick Start Guide

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Summary of Contents for JMA Wireless POWERBOOST DC Converter System 1.5

  • Page 1 DC Converter System 1.5: Quick Start Guide...
  • Page 2 JMA Wireless. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 3: Table Of Contents

    Appendix A: Suggested lugs ..................46 Appendix B: Circuit breakers for reference............... 47 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 4: List Of Contents

    Orion will reveal its installed software version, serial number, etc. • Updated “PB 1.5” vs existing “PB 1.0”: 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 5: Definitions

    Rack frame (19 inch, 1U high), holds 16 individual circuit breakers for boost outputs, referred to as OMM output management module. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 6: Pre-Installation Checklist

    7/16 deep socket and driver capable of calibrated torque to 65 lbf·in. Compression tool(s) for wire/lugs Label maker 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 7: Confirm Ovp Equipment And Operation

    Consult Raycap documents for troubleshooting OVP. See also general information later in this document. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 8: Installation

    PowerBoost unit is acceptable, provided that the factory-supplied mounting brackets are present and secure. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 9: How To Insert And Remove Modules From Boost Rack

    Use only boost modules specified for use in PowerBoost. Lever Lever 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 10: Connect -48Vdc Input Power From Dc Plant

    16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 11 If voltage reading is not negative, remedy the situation before connecting to PowerBoost inputs. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 12 Torque value for all lugs on the PowerBoost unit is 65 lbf·in. Photo below shows PB-19-SYS-8. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 13: Connect Powerboost Outputs To Lower Ovp

    Appendix C for reference information connections to lower OVP rack. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 14 Note that -48V lug channel numbers progress as follows: 16 15 14 13 12 11 10 9 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 15 Note: When connecting a SYS-16, tool access is often easier if the lower connections (CH9- 16) are made first. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 16 RETURNs for CH 1-8 to lower OVP. LOWER boost rack contains RETURNs for CH 9-16. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 17: Rs485 Data Link And Alarm Connections

    Only 1 cable connects tothis location; both connectors are never used at same time. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 18: Alarm Connections

    Board is on rear of rack behind Orion controller (interface connectors are included with unit). 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 19: Startup

    Using same approach as in preceeding step, verify that the Orion controller lights up as expected. Troubleshoot before proceeding. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 20: Orion Controller Access

    Consult JMA tech support with any questions. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 21: Select A Config File Via Touch Screen

    “Next.” To return through the segments, swipe right in a given segment. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 22 This reveals the Orion controller serial number and installed software version. Scroll down (swipe up) to reach the configurations section. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 23 Touch on the desired configuration file (identified previously based on system design). 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 24 If prompted for password, enter the default password 0000 and touch the blue checkmark. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 25 Swipe the Orion touch screen as needed to reach the “Menu” screen: 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 26 Within the “HYBRID CHANNEL” menu, scroll down (swipe up) as appropriate and touch on the desired mapped channel (101, 102… etc.). 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 27 “Enable.” Although the icon for “Enable” appears as a slider, it can be toggled on/off by simply touching. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 28 After enabling the desired channels, the config file must be synchronized. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 29 Scroll down to find and touch the line for Update. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 30 Optional: once all channels are energized, one can proceed to Appendix I for closeout checklist. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 31: Select A Config File Via Ethernet Gui

    If using one of the last three config files (06OVP, 12OVP, or 16CH CUSTOM), an extra step is necessary. Please read the steps below. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 32 Raycap telemetry at the time.) On the left side Menu, click Configuration. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 33 PowerBoost DC Converter System 1.5: Quick Start Guide Under “Configuration,” click System. Under “System,” click Configuration Manager. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 34 Activate. This will bring a confirmation dialogue box; click OK. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 35 These config files are shipped with all channels deactivated so the user can activate the desired channels. Channel activation is accomplished as follows: 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 36 The image below shows example status after selecting and activating the “06OVP…” file per the preceding steps. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 37 See the “Enable” column, and note that none of the checkboxes are checked. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 38 9, 10 have not been enabled, as if the system design has left those channels and OVP positions unloaded for future build-out). 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 39 After selecting the “Enable” boxes for the desired channels, click Accept Changes at the bottom. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 40 Note that making the channel “Enable” changes in previous steps has resulted in config file status changing to “not synchronized.” 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 41 Orion Ethernet GUI in order to perform the channel mapping entries. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 42 (Configuration, System, Configuration Manager: “Display all 15” config files as necessary.) Deactivate an existing config file if necessary. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 43 Select and activate the bottom file in the list CFG_OVP_16CH_NON_RED_CUSTOM…. Click OK to engage the file. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 44 Note: Do not change other existing entries in this menu; focus is only on the “Name” and “Enable” columns. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 45 PB CH8 is mapped to OVP 302 (ie. third OVP set, CH2). 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 46 Optional: once all channels are energized, one can proceed to Appendix I for closeout checklist. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 47: Appendix A: Suggested Lugs

    YAZV262TC14FX LCCX2/0-14A-X PennUnion BBLU4/0D2TC14 w/o YAZV282NT14FX inspection window via elecdirect.com 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 48: Appendix B: Circuit Breakers For Reference

    200 or 225 * For reference only. Consult local system design standards/requirements. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 49: Appendix C: Connections From Powerboost Output To Rack Mount "Near" Ovp Input

    Appendix C: Connections from PowerBoost output to rack mount “near” OVP input 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 50: Appendix D: Orion Gui Login

    Go to Control Panel on your laptop → Network Sharing center → Local Area connection. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 51 Change the properties to match the IP address identified in the first bullet and click OK. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 52 On entering the IP address on the webpage, it will direct you to a login page. Log in with the following credentials: Username: Admin Password: orion 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 53: Appendix E: Ovp Configurations And Channel Mapping

    Note: Other configurations are supported; contact JMA technical support (888-201-6073) with any questions. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 54 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 55 8 or 16 PowerBoost channels, then enable the desired channels.) 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 56 Next, for each configuration file, a basic diagram and notes are provided: CFG_2xOVP_01CH_NON_RED_1621 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 57 PowerBoost DC Converter System 1.5: Quick Start Guide CFG_2xOVP_02CH_NON_RED_1621 CFG_2xOVP_03CH_NON_RED_1621 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 58 PowerBoost DC Converter System 1.5: Quick Start Guide CFG_2xOVP_04CH_NON_RED_1621 CFG_3xOVP_01CH_NON_RED_1621 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 59 PowerBoost DC Converter System 1.5: Quick Start Guide CFG_3xOVP_02CH_NON_RED_1621 CFG_3xOVP_03CH_NON_RED_1621 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 60 PowerBoost DC Converter System 1.5: Quick Start Guide CFG_3xOVP_04CH_NON_RED_1621 CFG_4xOVP_01CH_NON_RED_1621 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 61 PowerBoost DC Converter System 1.5: Quick Start Guide CFG_4xOVP_02CH_NON_RED_1621 CFG_4xOVP_03CH_NON_RED_1621 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 62 After activating this configuration file, an extra step is required to enable the desired channels then synchronize the file. See sync instructions, 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 63 After activating this configuration file, an extra step is required to enable the desired channels then synchronize the file. See sync instructions, 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 64 See sync instructions, 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 65: Appendix F: Converter Status Leds

    The converter is communicating with the controller (if applicable) COM LED is solid green Action • 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 66 STA LED is solid red Action • Reseat converter • Replace converter 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 67: Appendix G: Alarm Information

    S LOW VOLTAGE 53 +/- 0.5 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 68 S VERY LOW VOLTAGE 46 +/- 0.5 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 69 To reset this, follow the steps below. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 70 On withdrawal of brick 1, the S Critical Alarm → S Boost Convertor Fault alarm appears. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 71 To reset this alarm: Click on the Lost option. It will ask you to enter the password (0000) for acknowledging the error. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 72 Reset the breaker that was tripped to clear the alarm. There might be subsequent channel errors to investigate which channel triggered the alarm. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 73 PB-COM LED steady red indicates a fault or error in the message from the Raycap OVP or a bad connection to communication board. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 74 PB-COM LED green flashing at approximate one second interval indicates that it is receiving valid data from Raycap OVP telemetry. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 75: Appendix H: Ordering Guide

    PB-OMM-CBL-KIT-2 OMM JUMPER CABLE KIT, CONTAINS 2 CABLES 26IN EA 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

  • Page 76: Appendix I: Commissioning And Closeout Checklist

    Check for the absence of system alarms after PB has been operating for at least 3 minutes beyond the most recent change. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 77 Note: the screen shot below is showing an active alarm for illustrative purposes. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 78 The clear screen with no alarm symbol is an indication that there are no system alarms. (or) Swipe right twice on the Orion touchscreen: 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 79 Appendix Orion GUI Login). • Go to Status → Modules. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 80 PC. Click on Save to PC to download the file to your PC. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 81 A: Orion GUI Login). • Go to Log → Status 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 82 PC. An alarm report is generated at the bottom of the page in the screenshot below. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.
  • Page 83 Verify that the system inventory report is captured and accurate. Verify that the system alarm history report is captured. 16995-01 rev. D This document contains proprietary information. No part of this document should be reproduced or distributed beyond its intended recipients without the express written consent of JMA Wireless.

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