1. Manuals
  2. Brands
  3. Vogt Manuals
  4. Industrial Equipment
  5. Tube-Ice HFO-10-SYS450
  6. Service manual

Vogt Tube-Ice HFO-10-SYS450 Service Manual

Mid-size machines
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
Vogt Tube-Ice®
Mid-Size Machines
HFO10 - SYS450
Manual Part Number 12A4171M16
Vogt Ice®, LLC
1000 W. Ormsby Ave.
Suite 19
Louisville, KY 40210 USA
Since 1880
Sales + Service: 1-502-635-3000
Parts: Your Local Distributor
SuperCare Technical: 1-502-635-3510 or 1-502-635-3052
Service Manual
$50.00 USD

Advertisement

Table of Contents
loading
Need help?

Need help?

Do you have a question about the Tube-Ice HFO-10-SYS450 and is the answer not in the manual?

Questions and answers

Related Manuals for Vogt Tube-Ice HFO-10-SYS450

Summary of Contents for Vogt Tube-Ice HFO-10-SYS450

  • Page 1 Vogt Tube-Ice® Mid-Size Machines HFO10 - SYS450 Manual Part Number 12A4171M16 Vogt Ice®, LLC 1000 W. Ormsby Ave. Suite 19 Louisville, KY 40210 USA Since 1880 Sales + Service: 1-502-635-3000 Parts: Your Local Distributor SuperCare Technical: 1-502-635-3510 or 1-502-635-3052 Service Manual...

  • Page 3: Important Safety Information

    Important Safety Information Any improper attempt to repair major equipment may result in personal injury, property damage, or loss of life. Before installing, operating, adjusting, or servicing the HFO10, please read this manual and become familiar with its contents, understand the operation of this machine, and be aware of possible dangers. Safety Symbols and What They Mean Heed the following safety symbols, which may appear in this manual and/or on the machine.

  • Page 4: Notice

    Please read this manual carefully before attempting installation, operation, or servicing of this professionally designed piece of equipment. The SuperCare group at Vogt Ice, LLC, provides assistance for all customer service needs, including part sales and warranty support. SuperCare also conducts training schools at the factory and can offer onsite training if needed.
  • Page 5 Fax: 502-635-3024 Warranty Registration/Start-Up Form – Mid-Size Tube-Ice® Machines Model Number: Serial Number: This form must be filled out completely and signed by the customer in order to assure acceptance by Vogt. Date of Start-Up: Form Completed By: Distributor Company Name:...

  • Page 7: Table Of Contents

    Table of Contents HFO10 Mid-Size Ice Machine Important Safety Information ..........................3 Safety Symbols and What They Mean ........................3 NOTICE ..................................4 Warranty Registration/Start-Up Form ........................4 Chapter 1 Introduction ......................... 1-1 Chapter 2 How the HFO10 Machine Works .................... 2-1 Principles of Operation ............................2-1 Model Number ..............................
  • Page 8 Low-Pressure Safety Switch (Vogt 450) ......................9-3 High-Pressure Safety Switch (Vogt 450) ......................9-3 Head Pressure (Vogt 450) ........................... 9-3 Fan Cycling Switch (Air-Cooled Machines, Vogt 450) ..................9-3 Water-Regulating Valve (Water-Cooled Machines) ................... 9-4 Cleaning Water-Cooled Condenser ........................9-4 Compressor Motor Protection ...........................
  • Page 9 Control Circuit Protection ........................... 9-6 Thawing Timer ..............................9-7 Pumpdown ................................. 9-8 Removing Refrigerant ............................9-8 Refrigerant Leaks ..............................9-9 Non-Condensable Gases ............................. 9-9 Solenoid Valves ..............................9-10 Capacity Control Valves ............................ 9-11 Circulating Water Pump Motor ........................9-12 Cutter Gear Reducer ............................9-12 Cutter Motor Replacement ..........................

  • Page 11: Chapter 1 Introduction

    CSH compressor is that it produces less noise than the equivalent reciprocating design. The HFO10 has excellent energy efficiency, consuming as little as 2.68 kWh per 100 lb (45 kg) of ice produced. The HFO10 machine is just the beginning of Vogt’s new focus to innovate and introduce superior products to the marketplace.

  • Page 13: Chapter 2 How The Hfo10 Machine Works

    Chapter 2 How the HFO10 Machine Works Warning: Only service personnel experienced and certified in refrigeration and qualified to work with high-voltage electrical equipment should be allowed to install or work on this Tube-Ice® machine. Principles of Operation Manual operation of the machine is controlled by the three-position Clean/Off/Ice selector switch and the Start and Stop buttons located on the control panel of the freezing unit.

  • Page 14: Model Number

    The machine nameplate is located on the left side of the control panel. The model number and machine description are located in the top left-hand corner. Figure 2 can be used to verify that the correct model has been received. Figure 2: Vogt Model Nomenclature...

  • Page 15: Piping

    Piping Table 1 lists the piping nomenclature as labeled in Figure 3 and Figure 4, which illustrate the piping schematics of the refrigerant and water circuits of water- and air-cooled Tube-Ice® machines. Table 1: HFO10 Piping Nomenclature Description Description Control Panel A/C Condenser Service Connection 1PG Suction Pressure Gauge Compressor Suction Service Valve...
  • Page 16 Figure 3: Water-Cooled Piping Schematic...
  • Page 17 Figure 4: Air-Cooled Piping Schematic...

  • Page 18: Freezing Period

    2. The liquid line solenoid valve (A) closes, the thaw gas solenoid valve (D) opens, and the thaw timer (T) is energized. 3. The defrost pressure switch (DPS) in the Vogt 450 controller opens and closes the D valve to maintain the proper pressure for ice to release without adding unnecessary heat.

  • Page 19: Refrigeration System Overview

    To prevent refreezing, make sure all ice clears the freezer with at least 30 seconds to spare before the next freezing period begins. Refrigeration System Overview The refrigeration system uses hydrofluoroolefin (HFO) blend refrigerant R513A. It contains: • Bitzer semi-hermetic compact screw compressor (CSH) with integral oil separator •...

  • Page 20: Charging Refrigeration Systems

    Charging Refrigeration Systems Only technically qualified persons, experienced and knowledgeable in the handling of refrigerant and operation of refrigeration systems, should perform the operations described in this manual. All local, federal, and EPA regulations must be strictly adhered to when handling refrigerants. If a refrigeration system is being charged from refrigerant cylinders, disconnect each cylinder when empty or when the system is fully charged.

  • Page 21: Chapter 3 Receipt Of Machine

    Bill of Lading. Immediately submit a separate written request for inspection by the freight line’s agent. Any repair work or alteration to the machine without the permission of Vogt Ice, LLC, can void the machine’s warranty. Also, notify your Vogt distributor or the factory.

  • Page 22: Machine Location

    Machine Location The machine must be located inside a suitable building and must not be subjected to ambient temperatures below 50°F (10°C) or above 110°F (43°C). Heat from other sources, such as sunlight, furnaces, condensers, or unusual air currents (including fans or air-conditioning air flow) may affect the operation of the machine and should be avoided.

  • Page 23: Chapter 4 Installation Of The Hfo10

    Chapter 4 Installation of the HFO10 Machine Connections Warning: Only service personnel experienced and certified in refrigeration and qualified to work with high voltage electrical equipment are allowed to install or work on this Tube-Ice® machine. Preparing the machine for operation requires connecting the following to the appropriate locations on the machine: •...
  • Page 24 Relief Valve Condenser Receiver Pressure Relief Valve Heat Exchanger Control Panel Low Pressure Gauge Transformer High Pressure Gauge Vogt 450 CSH Screw Compressor Liquid Outlet Stop Valve (King Valve) Water Tank Circulating Water Pump Figure 5: HFO10 Assembly Front View...
  • Page 25 Freezer Pressure Relief Valve Condenser Water Regulating Valve Condenser Pressure Relief Valve Freezer Suction Accumulator Thaw Gas Float Solenoid Switch Valve (D) High Pressure - Liquid Line 250 psig (17.2 bar) - Solenoid Safety Mechanical Valve (A) Switch Hand Oil Safety Expansion Sensor Valve...
  • Page 26 Condenser Water Regulating Valve Liquid Return Stop Valve Thawing Gas Stop Valve Receiver Receiver Sight Glass Low Pressure Transducer Thaw Gas High Pressure Solenoid Valve Transducer Receiver Drain Cutter Motor Valve Gear Reducer 1/2-in. (DN 15) MPT Makeup Water Connection Makeup Water Float Valve Figure 7: HFO10 Assembly Left Side View...

  • Page 27: Equipment Layout And Service Access

    Equipment Layout and Service Access The approximate operating weight for the HFO10 is 5,200 lb (2,359 kg). The HFO10 requires certain clearances around the unit for safety reasons and to provide access for servicing operations. Figure 8 shows clearance requirements. Figure 8: Connections and Clearance Diagram (Water-Cooled Machine)

  • Page 28: Lifting Procedures

    Lifting Procedures Warning: The machine weighs approximately 5,200 lb (2,359 kg). Use only the appropriate equipment with adequate loading capacity to move and install the machine. The Tube-Ice® machine is top-heavy. The machine needs to be bound in place to prevent tipping. Lift only from the top to avoid tipping.

  • Page 29: Equipment Anchoring

    Equipment Anchoring The supporting foundation should be constructed from concrete or similar material in accordance with all local and federal codes and building regulations. Figure 10 indicates anchor bolt hole locations in the bottom frame of this Tube-Ice® machine. Consult local codes and regulations regarding seismic and wind load requirements. Additional bracing may be required.

  • Page 30: Piping And Drain Connections

    Piping and Drain Connections External shut-off valves must be installed in the water inlet lines. The minimum inlet water pressure for satisfactory operation of the machine is 30 psig (2 bar). The maximum allowable pressure is 90 psig (6.2 bar). Figure 5 to Figure 7 show locations for all connections.

  • Page 31: Water-Cooled Condenser Connections (Water-Cooled Machines Only)

    78°F (25°C) is typical in the United States, but many localities have design wet bulb temperatures as low as 72°F (22°C) or as high as 82°F (28°C). All standard Vogt-supplied cooling towers are sized for 78°F (25°C).

  • Page 32: Pressure Relief Valves

    If a relief valve discharges, the valve must be replaced before putting the machine back into service. Relief valves do not properly reseat after a discharge event. Contact Vogt SuperCare Customer Service at 1-502-635-3000 or 1-800-853-8648 for replacement valves.

  • Page 33: Phase Check

    4-11 Table 3: Electrical Specifications Water-Cooled Standard Voltages Full Load Min. Ampacity Max. Fuse Amperage 208/230V, 3ph, 60 Hz 92.4 110.8 460V, 3ph, 60 Hz 46.1 55.3 220V, 3ph, 50 Hz 400V, 3ph, 50 Hz 55.9 Phase Check Do not attempt to start the machine without priming the water pump and insuring proper rotation of both the cutter motor and pump motor.

  • Page 34: Current Imbalance

    4-12 Current Imbalance Voltage imbalance causes a current imbalance, but a current imbalance does not necessarily mean that a voltage imbalance exists. A loose terminal connection or a buildup of dirt or carbon on one set of contacts would cause a higher resistance on that leg than on the other two legs. Current follows the path of least resistance; therefore, if Terminal L1 is loose or dirty, L2 and/or L3 will have higher current.

  • Page 35: Installation Checklist

     The applicable portion of the Warranty Registration/Start-Up Form has been completed and sent back to Vogt Ice.  Check the oil level of the cutter gear reducer.  The water distributors at the top of the freezer should be in position and fit snugly against the tubesheet face.

  • Page 37: Chapter 5 Start-Up, Shutdown, And Operation

    6. Be sure to observe a minimum of 4 cycles of ice production to confirm the satisfactory operation of the machine (approximate time for 4 cycles is 60–80 minutes). 7. Complete the remaining part of the Warranty Registration/Start-Up Report upon initial machine start- up and return it to Vogt Ice, LLC.

  • Page 38: Shutdown Procedure

    Shutdown Procedure The red Stop button should only be used for emergency shutdown. For normal shutdown, use the Clean/Off/Ice selector switch and follow the steps below: 1. Set the Clean/Off/Ice selector switch to the Off position. Do not use the machine disconnect to stop the machine.
  • Page 39 Add no more than 10 lb. (4.5 kg) of refrigerant and allow the machine to operate for several cycles before checking the level again. It is also possible to check the refrigerant level by pumping down the machine (Refer to Pumpdown). When the machine is pumped down, some liquid should be observed in the receiver’s sight glass.

  • Page 41: Chapter 6 Electrical Controls And Their Functions

    Figure 14: Control Panel (Exterior View) The Vogt 450 has replaced the previous bin thermostat, as well as the freezer pressure switch (FPS), the low- pressure safety, the high-pressure safety, the defrost pressure switch (DPS), and the condenser pressure switch (CPS).
  • Page 42 The following diagrams show the electrical details for the panel layouts, control circuit, and 3-phase power. Figure 15: Panel Layout, 50-Hz CE Machines Only...
  • Page 43 Figure 16: Panel Layout, 60-Hz Non-CE Machines...
  • Page 44 Figure 17: Electrical Schematic, Control Circuit, All Voltages, 50 Hz...
  • Page 45 Figure 18: Electrical Schematic, Control Circuit, All Voltages, 60 Hz...
  • Page 46 Figure 19: Electrical Schematic, 3-Phase Power, All Voltages, 50 Hz...
  • Page 47 Figure 20: Electrical Schematic, 3-Phase Power, All Voltages 60 Hz...

  • Page 48: Vogt 450 Controller

    Vogt 450 Controller The Vogt 450 controller is replacing and integrating the former standalone freezer pressure switch (FPS), the bin thermostat, the low-pressure safety, the high-pressure safety, the defrost pressure switch (DPS), and the condenser pressure switch (CPS). High Pressure...
  • Page 49 Vogt 450 Low-Pressure Transducer (0-500 psi) [0-34.5 bar] Sensor #1 Vogt 450 High-Pressure Transducer (0-500 psi) [0-34.5 bar] Sensor #3...
  • Page 50 6-10 The Vogt 450 controller screen displays, in order of appearance: 1. The low-pressure value (Sensor 1 – in psig) 2. The bin temperature value (Sensor 2 – Fahrenheit [can be changed to Celsius]) 3. The high-pressure value (Sensor 3 - psig)
  • Page 51 6-11 Figure 22 shows the front of the Vogt 450 with four modules connected, linking the name of the switches in the Vogt 450 controller (OUTR1, OUTR2, OUTR3) with the name of the actuator connected to the switches (FPS2, BC2, Low Pressure Safety).
  • Page 52 6-12 To modify the setting to adjust the FPS, DPS, and CPS, please follow the instructions below: • Freezer Pressure Switch (FPS2) = OUTR...
  • Page 53 6-13 • For all the other settings, follow the same steps as the freezer pressure switch (FPS2), except replace Step 2 with the following: Setting Step 2 Action For Bin Level Control (BC2) = OUTR For Low Pressure Safety = OUTR For High Pressure Safety = OUTR...

  • Page 54: Variable Frequency Drive (50-Hz Machines Only)

    6-14 Variable Frequency Drive (50-Hz Machines Only) A variable frequency drive (VFD) is a type of controller that drives an electric motor by varying the frequency and voltage of its power supply. The VFD also has the capacity to control ramp-up and ramp-down of the motor during start or stop, respectively.
  • Page 55 6-15 Table 6: Control Panel Component Functions Component Function Auxiliary trip indicator for manual motor starters. Switch opens, turning off the motor when cutter or pump motor starter trips. Overload and short circuit protection for control circuit and crankcase heater. (400/460V machines only) Provides power to the compressor motor.
  • Page 56 Compressor loader solenoid for 25% loaded condition. Compressor loader solenoid for 100% loaded condition. Table 7: Part List for VFD Starter Panel – 50 Hz Only Item No. Vogt Part No. Description 3-phase Circuit Breaker, 30 Amp, 600V; Feeds power to the main control 12A7515E09...

  • Page 57: Chapter 7 Maintenance

    Chapter 7 Maintenance To achieve the best performance from the HFO10, follow the maintenance instructions listed in this chapter. For questions concerning the maintenance or upkeep of your equipment, contact Vogt Ice, LLC. Cleaning The ice-making section of the Tube-Ice® machine should be cleaned at least twice a year (more often if water conditions cause mineral build-up).

  • Page 58: Sanitizing

    Sanitizing To sanitize your Tube-Ice® machine, follow these steps: 1. Pump down the machine and set the Clean/Off/Ice selector switch to the Off position. 2. Remove ice from the storage area. 3. Shut off the water supply and drain the water tank by opening the drain valve. Remove any loose sediment from the tank.

  • Page 59: Water Distributors

    The frequency of this cleaning operation will depend on the characteristics of the water supply (refer Vogt Ice’s water quality bulletin). The cleaning operation is needed when: •...

  • Page 60: Water Tank

    Table 8 shows the part numbers and tube quantities for water distributors on the HFO10. Table 8: Water Distributor Information Vogt Part Numbers Tube Size Number of in. (mm) Tubes Water Distributor Freezer Cover Freezer Cover Gasket 1 (25) 12B2185N11...

  • Page 61: Chemical Cleaning

    Chemical Cleaning Vogt Ice, LLC, makes no recommendation for any particular chemical preparation because the same chemical may not be effective in all circumstances. The warranty on condensers is void if they are damaged by improper cleaning tools or methods.

  • Page 62: Mechanical Cleaning

    Mechanical Cleaning The following steps should be followed during mechanical cleaning. 1. Close the stop valve in the water supply line. 2. Drain the water from the condenser. 3. Remove the water regulating valve and associated piping from the condenser. 4.

  • Page 63: Compressor Lubrication

    Compressor Lubrication The HFO10 is built with the industry leading semi-hermetic Bitzer Compact Screw Compressor (CSH). This robust and energy-efficient compressor requires a special synthetic refrigeration compressor oil to reduce friction, the Bitzer BSE 170 oil. When starting and charging the unit, the oil in the sight glass of the compressor crankcase should be watched carefully for the first hour to ensure that the proper amount of oil is remaining in the crankcase (between the lines on the sight glass).
  • Page 64 If there is a power interruption to the crankcase heater, the heater should be energized for at least two hours before restarting the machine. This allows for evaporation of refrigerant that may have condensed in the crankcase during the shutdown period. If the level is low after start-up, it should begin to return after a short period of operation.

  • Page 65: Lubrication Of The Cutter Motor Gear Reducer

    Lubrication of the Cutter Motor Gear Reducer The oil level for the gear reducer should be checked to see if a leak exists. The oil level should be at the bottom of the plugged opening in the side of the gear housing. Use Mobile 600W cylinder oil or equivalent. Change the oil once a year.

  • Page 66: Weekly Checklist

    If a relief valve discharges, the valve must be replaced before putting the machine back into service. Relief valves do not properly reseat after a discharge event. Contact Vogt SuperCare Customer Service for replacement valves.

  • Page 67: Preventive Maintenance Form

    7-11 Preventive Maintenance Form This form can be removed and duplicated for record keeping. This page is a complete Preventive Maintenance Schedule that should be performed every 90 days. The Preventive Maintenance page may be copied and given to your service person. It should be signed, dated, and returned to you for permanent record. Date: Model No.: Serial No.:...

  • Page 69: Chapter 8 Troubleshooting

    Chapter 8 Troubleshooting Warning: Only service personnel experienced and certified in refrigeration and qualified to work with high-voltage electrical equipment should be allowed to install or work on this Tube-Ice® machine. Follow all lock-out and tag-out procedures before servicing any electrical equipment. Note: With the exception of bin control, anytime the machine stops, it must be manually restarted by pushing the Start button.

  • Page 70: Freeze-Up From Extended Freeze Period

    Machine Not Running, cont. Possible Causes Possible Solutions Cutter motor overload trips Check and clear the cutter area and ice discharge path of all ice. Check voltage and overload range adjustment against motor rating. Reset the switch and restart the machine by pushing Start. Check the cutter operation and motor amp draw.

  • Page 71: Freeze-Up From Ice Failing To Discharge

    Freeze-Up from Ice Failing to Discharge Possible Causes Possible Solutions Insufficient heat for thawing The head pressure should be maintained at approximately 130 psig (9 because of low condensing bar) for 513A, which relates to 98.7°F (37.0°C) by adjusting the water pressure, non-condensable gases regulating valve (water-cooled units) or fan cycling switch (air-cooled (usually air) in system, low...

  • Page 72: Poor Ice Quality

    Poor Ice Quality Possible Causes Possible Solutions Excessive concentration of solids Clean the water tank. Remove the freezer cover and clean the water in the water tank, indicated by a distributors. Adjust continuous blowdown. build‐up of mineral deposit on the sides and bottom of the tank Check water pressure—30 psig [2 bar] is the recommended minimum.

  • Page 73: High Head Pressure (Water-Cooled Machines)

    Low Ice Capacity, cont. Possible Causes Possible Solutions Controls for regulating freezing For highest capacity, cylinder ice should have a small hole and crushed and thawing periods not adjusted ice should be about 3/16-in. [4.8-mm] thick. Adjust the freezer pressure properly switch and thaw timer as needed.

  • Page 74: High Head Pressure (Air-Cooled Machines)

    High Head Pressure (Air-Cooled Machines) Possible Causes Possible Solutions Condenser fan(s) not running; Replace any defective parts. Check condenser fan disconnect for thrown defective motor, fan control switch or blown fuse. Replace fuse and reset switch. If the condenser is switch, fan contactor, or tripped split, check the normally open solenoid valve to make sure it is open.

  • Page 75: Chapter 9 Servicing Operations

    Chapter 9 Servicing Operations Adjustable Blowdown (for Clearer Ice) A petcock valve, located at the overflow level of the water pump, provides adjustable blowdown from the water tank during the freezing period. The petcock is set at the factory to discharge enough water during the freeze period to produce clear ice.

  • Page 76: Refrigerant Float Switch

    Refrigerant Float Switch The float switch is installed on a header assembly attached to the freezer shell. Valves provide isolation of the float switch assembly if replacement or servicing is necessary. The float switch closes as the level of refrigerant in the freezer rises, and it opens as the level falls.

  • Page 77: Hand Expansion Valve

    Fan Cycling Switch (Air-Cooled Machines, Vogt 450) For air-cooled machines, the condenser fan cycling is controlled by the Vogt 450. To set the cut in and cut out, adjust OUTR6 on the Vogt 450. Best performance is achieved with a head pressure range of 135–145 (9.3–10...

  • Page 78: Water-Regulating Valve (Water-Cooled Machines)

    If the machine does not have a variable frequency drive, motor protection is provided by the Bitzer SE-E1 module. (Vogt part number 12A2110P0505) • If the machine is equipped with a variable frequency drive, the motor protection is provided by the Bitzer SE-E2 module. (Vogt part number 12A2110P0504) Table 10: Compressor Parts Item Vogt Part No.

  • Page 79: Compressor Motor Protection-Field Diagnosis

    Compressor Motor Protection—Field Diagnosis The protective devices SE-E1 or SE-E2 monitor motor and discharge gas temperatures, rotating direction, and check for phase loss. • Temperature monitoring. Locks out immediately if pre-set temperatures for the motor, discharge gas, or the oil are exceeded. Acceptable temperature range is -22° to 140°F (-30 to 60°C). •...

  • Page 80: Oil Level Safety

    Oil Level Safety The Bitzer CSH compressor used on the HFO10 uses an optical oil-level control. This consists of a prism and an opto-electronic unit (OLC-D1) (refer to wiring diagram). The prism, a glass cone, is mounted directly into the compressor body and the opto-electronic unit is screwed into the prism.

  • Page 81: Thawing Timer

    The thawing timer governs the ice thawing period. It is located inside the control panel. After the freezer pressure switch is activated, the Vogt 450 energizes the CR relay. The thawing timer is set from the factory for a time that is at least 30 seconds longer than the time required to harvest the entire discharge of ice.

  • Page 82: Pumpdown

    5. During the harvest cycle, remove the Thaw timer to prevent another thaw cycle. 6. Allow the machine to operate until the low-pressure relay on the Vogt 450 stops the machine at 5 psig (0.3 bar). Set the correct pressure.

  • Page 83: Refrigerant Leaks

    Warning: Approved refrigerant recovery equipment, hoses, gauges, and refrigerant containers must be used in compliance with all local and federal regulations. Only qualified personnel should perform refrigerant servicing and recovery processes. Follow these instructions carefully. Severe personal injury can result from improper discharge of refrigerant.

  • Page 84: Solenoid Valves

    Figure 35: Thaw Gas Solenoid Valve (D Valve) Table 11 shows replacement part numbers for the thaw gas solenoid valve: Table 11: Thaw Gas Solenoid Valve (D) Replacement Pats Vogt Part Number Part Description Hansen (HS4W) Complete Valve Without Coil...

  • Page 85: Capacity Control Valves

    9-11 Table 12 shows replacement part numbers for the liquid line solenoid valve (A): Table 12: Liquid Line Solenoid Valve (A) Replacement Parts Vogt Part Number Part Description RS (S8F) Complete Valve w/strainer & 240V Coil 12A4200A0604RS Coil 126246 (240V, 60 Hz), 126247 (230V, 50 Hz) Rebuild Kit (Cartridge Assy, Gasket Kit &...

  • Page 86: Circulating Water Pump Motor

    Pump Suction (2-in. [DN 50] FPT) Figure 38: Circulating Water Pump Table 13 shows replacement part numbers for the water pump and seal kit: Table 13: Circulating Water Pump Parts Part Description Vogt Part Number Water Pump Seal Kit 12A4080S12 Water Pump, 60 Hz 12A4020G01...

  • Page 87: Cutter Motor Replacement

    9-13 Table 14: Gear Reducer Service Parts Part Description Vogt Part Number Gear Reducer, 10:1, Cylinder Ice 12A4030R12 Food-Grade Lubricating Oil 19T3020C01 (8 Oz [227 g]) Cutter Motor Replacement The cutter motor bearings are pre-lubricated and sealed, requiring no further lubrication or maintenance. If the motor requires replacement, follow the steps below: 1.

  • Page 88: Water Tank Removal

    9-14 Water Tank Removal To remove the water tank from the machine, follow the steps below: 1. Turn off and lock out power to the machine. 2. Turn off water supply and disconnect lines from the tank. 3. Drain the tank and disconnect pump suction tube and drain line tubing and water lines. 4.
  • Page 89 9-15 Figure 41: Cutter Drive Parts To re-install the breaker cutter and bearing, follow steps 1-8 below: 1. Push the new bearing into the cutter support hub. 2. Using the pin hole in the side of the cutter support hub as a guide, drill a 3/16-in. (5-mm) hole through the wall of the bearing.

  • Page 90: Crushed Ice Production

    Some changes are required to convert the machine for crushed ice production, as noted below: The following parts must be added to the machine: Table 15: Cutter Parts (Crushed Ice Option) Part Description Vogt Part Number Crushed Ice Cutter Assembly 126413B 3/4 HP Cutter Motor (60 Hz, 208-230V/460V, 3.2A/1.6A) 12A2900M0601 3/4 HP Cutter Motor (50 Hz, 190V/380V, 4.2A/2.1A)
  • Page 91 9-17 Two people should normally accomplish this conversion process in 6-8 hours (or less). There must be ample room around the machine for the water tank removal. It is recommended that you have good quality water when attempting to produce crushed ice. If the ice is opaque and cloudy, it is subject to clog the cutter mechanism, restrict ice discharge, and bind the cutter.
  • Page 92 9-18 Figure 43: Cutter Parts (Cylinder Ice) The following changes must be made to the machine: • Raise the freezer pressure switch setting to make ice with an average thickness of 3/16 in. (5 mm) • Reverse the rotational direction of the cutter motor. •...

  • Page 93: Appendix A Optional Accessories

    Power Monitor, Wagner Model DTP-3 All Vogt Tube-Ice® machine models are available from the factory with a three-phase line voltage power monitor, incorporating an LCD display, called the DTP-3, as shown in Figure 44. The units are also available for aftermarket or retrofit installation.

  • Page 94: Adjustment Of Parameters In Order Of Display

    Table 16: Power Monitor Parameters Parameter (Description, units) Min. Max. Default Recommended Settings Line Side Voltage (Nominal Voltage, volts) Supply voltage Over Voltage (tolerance, %) Under Voltage (tolerance, %) Phase Unbalance (%) Lockout Time (Delay on Break, seconds) Delay Time (Delay on Make, seconds) Response Time (Delay on Fault, seconds) Control Mode (none) Off / Auto / On...
  • Page 95 Notes • If the SELECT button is pressed and no parameters are changed by pressing the UP or DOWN arrow keys, the DTP-3 will automatically return to a display showing the line voltage. • New settings are saved in permanent memory when the display returns to showing the line voltage. New settings may be verified by pressing the SELECT button to scroll through the parameters.

  • Page 97: Appendix B Tables

    Appendix B Tables Table 17: HFO10 Specifications (460/400V, 3-phase, 60/50 Hz) Tube Size in. (mm) 1 (25) 1-1/4 (32) 1-1/2 (38) Nominal Capacity lb/day (kg/day) 20,000 (9,072) 18,000 (8,165) 16,500 (7,484) Overall Dimensions (L x W x H) in. (m) 48 x 60 x 129 48 x 60 x 129 48 x 60 x 129...
  • Page 98 (4) Condenser flow rate is for 85°F (29°C) entering water temperature and 100°F (38°C) condensing. (5) Tower sized for 80°F (27°C) wet bulb temperature. (6) Recommended air-cooled condenser is based on 15°F (8°C) TD. RLA= MCC/1.56 Vogt reserves the right to change designs and specifications without notice.
  • Page 99 Table 18: HFO10 Capacity Chart, 50/60 Hz Makeup Rated Capacity (lb/day) Makeup Rated Capacity (lb/day) Water Water Cylinder Crushed Cylinder Crushed Temp. Temp. (°F) (°F) 1 in. 1-1/4 1-1/2 1 in. 1-1/4 1-1/2 1 in. 1-1/4 1-1/2 1 in. 1-1/4 1-1/2 21700 19100 17600 19864 18304...
  • Page 100 Table 19: Condenser Water Usage Condensing Entering Water Leaving Water Water Flow Pressure Drop Average Total Heat of psig (mbar) Temp. °F (°C) Temp. °F (°C) Temp. °F (°C) gpm (m /hr) Rejection BTU/hr (kw) 100 (38) 50 (10) 81 (27) 26 (5.9) 0.09 (6.2) 275,000 (80.6)
  • Page 101 Table 21: Normal Operating Criteria, English Units Suction Discharge Harvest Times Ice per Freeze Time Pressure Pressure (secs) Cycle (minutes) (psig) (psig) End of Average First All Ice Total Average Water Temperature (deg. F) Freeze During Freeze R513A R513A Harvest 1 in.
  • Page 102 Table 23: 10TA Acceptance Ranges for R513A Machine Type (All 50/60 Hz) Tube Size in. (mm) Parameter 1 (25) 1-1/4 (32) 1-1/2 (38) Minimum Ice Weight per Cycle (lb/kg)* 230/104 240/109 250/113 Maximum Ice Weight per Cycle (lb/kg)* 240/109 250/113 240/109 Minimum Ice Harvest Pressure (psig/bar)* 11/0.76...
  • Page 103 Table 24: HFO10 Spare Parts List Item Vogt Part No. Description Qty. Vogt 450 Control Module 12A2117J04 Controller with 2 SPDT Output Relays Power Supply 12A2117J07 Power Supply Relay Module 12A2117J08 Output Module Bin Control Temperature 12A2117J03 Temperature Sensor Sensor Low- &...
  • Page 104 HFO10 Spare Parts List, cont. Item Vogt Part No. Description Qty. Refrigeration Refrigerant float switch 12A7500E24 Refrigerant float switch, electrical switch Parts (electrical switch only) only Suction gauge (150 psi) 12D2590G14 Gauge, 2.5-in. (64 mm), Liquid filled, 30-in. (10 bar) (76.2 cm) - 150 psi...
  • Page 105 Table 25: Control Panel Components and Part Numbers Item No. Vogt Part No. Description 12A7518E33UL Aux. Trip Indicator, 6A, 1NO / 1NC 12A7515E22 Control Circuit Breaker, 6 Amp, 2 Pole (400V & 460V machines only) 12A7516E30 Compressor Motor Contactor (72 Amp, 3 Pole) 12A7518E30 Aux.
  • Page 106 B-10 Control Panel Components and Part Numbers, cont. Item No. Vogt Part No. Description 12A7500E56 Start Push Button (Green) 12A7500E73 Contact Block/Mounting Latch (2 N.O.) 12A7700P01 Power Monitor, Universal Phase Protector (Optional) Power Failure Contactor (9 Amp, 3 Pole, 1 N.O. Aux. Contact,...
  • Page 107 B-11 Table 26: Temperature – Pressure Chart for R513A (°F) Liq P Vap P (°F) Liq P (°F) Liq P Vap P (°F) Liq P (psig) (psig) (psig) (psig) -5.9 71.3 71.3 147.1 147.1 -4.6 -4.7 26.8 26.8 72.7 72.7 149.4 149.4 -3.1 -3.2...
  • Page 108 B-12 Table 27: Constants Specific Heat of Water 1 BTU/(lbm °F) 1 calorie/gram °C 4.19 Kj/(kg °C) Specific Heat of Air 0.24 BTU/(lbm °F) Tube-Ice Density 32-35 lb/ft 0.51-0.56 gm/cm3 Ice Latent Heat 144 BTU/hr (42 watts/hr) Water Sensible Heat 1 BTU/(lb °F) (4,182 Joules/kg °C) Ice Melting Effect 12,000 BTU/hr (3.5 kw/hr)

  • Page 109: Appendix C Additional Documentation

    Appendix C Additional Documentation The following lists other documents for your reference. • OSHA Standard: The Control of Hazardous Energy (Lockout/Tagout) (29 CFR 1910.147) • R513A Safety Data Sheet • Bitzer CSH Compressor Manual • Water Conditioning Technical Service Bulletin 88-5 •...
  • Page 111 Notes...
  • Page 113 Notes...
  • Page 115 Vogt Ice®, LLC 1000 W. Ormsby Ave. Suite 19 Louisville, KY 40210 USA Since 1880 Mid-Size Machines HFO10 Service Manual Manual Part Number 12A4171M16...

Table of Contents