Hanover 500325 Use & Care Manual
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Hanover 500325 Use & Care Manual

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GAS GRILLS 500325 (NG/LP), 500432 (NG/LP)
DANGER
- IF YOU SMELL GAS:
I) Shut off the gas supply to the appliance at its source.
2) Extinguish any open flames.
3) Open grill hood to release any accumulation of gas
vapor.
4) If a gas odor persists, keep away from your
appliance and contact your gas supplier or fire
department immediately.
ATTENTION:
INSTALLER: PLEASE LEAVE THESE INSTRUCTIONS WITH THE CONSUMER.
CONSUMER: PLEASE READ & RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE AND BEFORE
INSTALLING OR OPERATING.
Version 1.0
USE & CARE GUIDE
500540 (NG/LP)
- CONTACT INFORMATION -
Hanover Products P.O. Box 16262, Philadelphia PA 19114
877-397-5144 or CustomerService@Hanover-Products.com
www.Hanover-Products.com
HANOVER Instructional Book
WARNING
I) Do not store or use gasoline or other flammable
liquids or vapor in the vicinity of this or any other
appliance.
2) An LP cylinder not connected for use shall not be
stored in the vicinity of this or any other appliances.
Page | 1

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  • Page 1 INSTALLER: PLEASE LEAVE THESE INSTRUCTIONS WITH THE CONSUMER. CONSUMER: PLEASE READ & RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE AND BEFORE INSTALLING OR OPERATING. - CONTACT INFORMATION - Hanover Products P.O. Box 16262, Philadelphia PA 19114 877-397-5144 or CustomerService@Hanover-Products.com www.Hanover-Products.com HANOVER Instructional Book Page | 1 Version 1.0...

  • Page 2: Table Of Contents

    VI. Installing the Appliance in a BBQ Island i. Outdoor Kitchen Ventilation 25-27 ii. Building BBQ Specifications + Instruction Diagrams 28-29 VII. First Time Operation i. Lighting the Appliance ii. Manually Lighting the Appliance 31-32 iii. Flame Adjustment HANOVER Instructional Book Page | 2 Version 1.0...
  • Page 3 Preheating the Infrared Burner iii. Infrared Burner Cleaning Fuel Conversion i. Gas Regulator 36-37 ii. Main Burner iii. Rear Burner XI. Warranty Registration XII. Grill Parts 40-41 XIII. Product Serial Number XIV. HANOVER Product Registration HANOVER Instructional Book Page | 3 Version 1.0...
  • Page 4 THIS MANUAL APPLIES TO THE FOLLOWING HANOVER GRILLS: Model: 500432N & 500432L 4 BURNER Model: 500325N & 500325L 3 BURNER Cutout Dimensions 23 1/4”W x 21 1/4”D x 8 1/2”H Cutout Dimensions 30 5/8”W x 21 1/4”D x 8 1/2”H...
  • Page 5 *5 Years- Flame Tamers and Heat Zone Separators *1 Year – all other components *Appliances must be registered within 30 days of purchase to validate this warranty. *See warranty section for details. HANOVER Instructional Book Page | 5 Version 1.0...

  • Page 6: Bbq Specifications

    BBQ SPECIFICATIONS NOTE: ALWAYS have equipment measured by Contractor before beginning any project. 3 Burner HANOVER Instructional Book Page | 6 Version 1.0...
  • Page 7 4 Burner HANOVER Instructional Book Page | 7 Version 1.0...
  • Page 8 5 Burner HANOVER Instructional Book Page | 8 Version 1.0...

  • Page 9: General Safety And Installation Warnings

    IMPORTANT SAFETY INFORMATION Please read this manual carefully and before using your HANOVER GRILL to ensure proper operation, installation, servicing and to reduce the risk of fire, burn hazard and or other injury. This manual should be retained for your information.
  • Page 10 When using your HANOVER appliance, please read and follow these basic precautions: To reduce the risk of fire, electric shock, or injury, read and follow these basic precautions before installing/operating your appliance. APPLIANCE INSTALLATION This gas appliance must be installed in accordance with all local codes.
  • Page 11 Although an obstructed burner tube is not the only cause of “FLASH- BACK” it is the most common cause, and frequent inspection and cleaning of the burner tubes is necessary. HANOVER Instructional Book Page | 11...

  • Page 12: Location Of Appliance

    This outdoor cooking gas appliance is not approved to be installed in or on any recreational vehicles and /or boats. HANOVER Grills are for single family/residential use only. When determining a suitable location take into account concerns such as exposure to wind, proximity to traffic paths and keeping any gas supply lines as short as possible.
  • Page 13 Do not locate the HANOVER GRILL where an overhang or awning may cover it.  DO NOT obstruct the flow of combustion and ventilation air to this appliance.  Keep any electrical supply cords and the fuel supply hoses away from any heated surfaces and/or sharp and aggressive edges.
  • Page 14 Do not leave the appliance unattended while in use.  Do not use water on grease fires! A violent steam explosion may result. Instead, smother the fire with a multipurpose ABC extinguisher. HANOVER Instructional Book Page | 14 Version 1.0...

  • Page 15: Electrical Safety And Installation Warnings

    This appliance conforms to all uniform electrical safety codes and electrical grounding regulations. Install unit according to I.A.W. local codes or with National Electrical Code ANSI/NFPA 70 or CSA C22.1 in their absence. HANOVER Instructional Book Page | 15 Version 1.0...

  • Page 16: Gas Safety And Installation Warnings

    CHECK TO ENSURE THAT THE GAS SUPPLY HOSE DOES NOT COME IN CONTACT WITH ANY HOT SURFACE, SHARP OR ROUGH EDGES OF THE GRILL OR OUTDOOR KITCHEN CONSTRUCTION. DO NOT KINK THE GAS LINE WHEN INSTALLING. HANOVER Instructional Book Page | 16 Version 1.0...
  • Page 17 COULD RESULT IN A FIRE, EXPLOSION AND BODILY HARM. DO NOT SMOKE WHILE PERFORMING THE LEAK TEST. Any Open Flame will Ignite the gas. To prevent fire or explosion hazard, Perform leak test outdoors only. HANOVER Instructional Book Page | 17 Version 1.0...

  • Page 18: Checking For Gas Leaks

    Check to ensure that flexible hoses do not have any cuts and wear that may affect the safety before each use. Only the factory supplied hose and regulator must be used. Use only replacement regulator and hose assemblies specified by HANOVER GRILLS. Checking for Gas Leaks Perform a leak test before each use.
  • Page 19 Ensure the leak test includes all valves, pipe connections, joints, lines and every point from the gas source to the burners. NEVER USE AN OPEN FLAME TO CHECK FOR LEAKS. HANOVER Instructional Book Page | 19 Version 1.0...

  • Page 20: Unpacking Unit

    Your HANOVER Series Appliance comes pre-assembled and requires very little setup. We do however; recommend the use of professional help during the installation of your unit as improper installation may affect your warranty.

  • Page 21: Gas Connections

    An installer supplied gas shutoff valve must be installed in an accessible place. Liquid Propane (LP) Gas and Tank Requirement  If your HANOVER Grill is for a Liquid Propane application, an LP regulator set for 11” WC must be used and is for use with LP gas only. ...

  • Page 22: Transporting And Storing Lp Gas

    3/4” open wrench. Do not apply pipe sealant. (These are flared fittings). Note: remember the rubber line on the hose and regulator must be protected from sharp edges, hot surfaces, aggressive HANOVER Instructional Book Page | 22 Version 1.0...
  • Page 23 6. To disconnect after you have used the appliance, turn the burner knobs to the OFF position. 7. Close the Cylinder Valve by turning the Hand Wheel counter-clockwise until it stops. 8. Disconnect the regulator from the LP cylinder after use. HANOVER Instructional Book Page | 23 Version 1.0...

  • Page 24: Installing The Appliance In A Bbq Island

    This can back up the heat behind the control panel potentially creating a gas leak, damage to the product, and injury. A wind block behind the grill may be necessary. HANOVER Instructional Book Page | 24 Version 1.0...

  • Page 25: Outdoor Kitchen Ventilation

    If a plenum wall is undesirable, HANOVER offers a Propane tank drawer as an alternative. NG/Natural Gas: Natural gas is lighter than air and will rise to the highest levels of the outdoor kitchen. It is imperative to provide adequate cross ventilation for the areas where gas can accumulate at these higher levels of the island cavity.
  • Page 26 Pay careful attention to the location of the gas line. It should be routed away from sources of heat, sharp edges, and aggressive surfaces and should make as few bends as possible. HANOVER Instructional Book Page | 26 Version 1.0...
  • Page 27 Check to make sure the appliance is level and is supported around the entire outside edge. If the appliance is not level or is unstable, use non-combustible shims under the outside lip to stabilize it. • Perform the leak test procedure as described earlier in this manual. HANOVER Instructional Book Page | 27 Version 1.0...

  • Page 28: Building Bbq Specifications + Instruction Diagrams

    DEPTH (C) 500325 25” 3 Burner 8 1/2” 23 1/4” 21 1/4” 500432 32” 4 Burner 8 1/2” 30 5/8” 21 1/4” 500540 40” 5 Burner 8 1/2” 38 3/8” 21 1/4” HANOVER Instructional Book Page | 28 Version 1.0...
  • Page 29 Installation Diagram (5 Gallon LP tank shown) Installation Method for Low Pressure Gas Source- ( Natural Gas Regulator shown ) HANOVER Instructional Book Page | 29 Version 1.0...

  • Page 30: First Time Operation

    To ignite burners, push the burner knob in and slowly rotate counter-clockwise to the high position. You will hear a loud click as the electronic lighter produces a spark. Listen for the sound of the gas HANOVER Instructional Book Page | 30...

  • Page 31: Manually Lighting The Appliance

    Hold your open flame to the top of the Lighting Tube. See below picture. Push in and turn the control knob to HIGH. HANOVER Instructional Book Page | 31 Version 1.0...
  • Page 32 6. Wait five minutes until the gas clears before attempting to light it again. 7. If the burner does not light after several attempts, immediately close all gas valves and consult an authorized service technician. HANOVER Instructional Book Page | 32 Version 1.0...

  • Page 33: Flame Adjustment

    NOTE: You should clean your appliance after each use to maintain the overall appearance over the life of your appliance. After the first use, it is normal for your appliance to become discolored in certain areas from the heat produced by the burners. HANOVER Instructional Book Page | 33 Version 1.0...
  • Page 34 Failure to meet these conditions can cause dangerous conditions that can cause personal injury and/or property damage. HANOVER Instructional Book Page | 34 Version 1.0...

  • Page 35: Optional Infrared Sear Burner

    Note: It is critical that the end of the infrared burner is installed appropriately onto the gas valve to ensure gas flows safely into the burner. For additional information, contact us at 877-397-5144 or go to www.Hanover- Products.com.

  • Page 36: Fuel Conversion

    2. If converting to Natural Gas, a low pressure regulator with an outbound pressure set to 4” of Water Column pressure must be used. 3. With either setup, remember to always check for gas leaks after the job is complete (see checking for gas leaks). HANOVER Instructional Book Page | 36 Version 1.0...
  • Page 37 HANOVER Instructional Book Page | Version 1.0...

  • Page 38: Main Burner

    Rear Burner For the HANOVER 4 & 5 Burner, replace the back burner orifice by removing the plate on the rear of the BBQ and carefully removing the fitting. Replace with the provided conversion back burner orifice – large brass fitting (differs from small BBQ burner orifice).

  • Page 39: Warranty Registration

    Warranty Registration If you have purchased a HANOVER Series Grill you must register your product within 30 days of purchase to validate the warranty and maintain your original receipt to get parts for the appliance. You may register your appliance by filling out page 42-43 and mailing to the address located at the bottom of the form. The warranty is for original owners only and cannot be transferred to new owners.

  • Page 40: Grill Parts

    Main Burner Orifice LP XLS-32-057 Rear Burner Orifice LP XLS-32-054 Valve Grommet XLS-32-053 Rotis Ignitor Cover XLS-32-016 Rear Burner Orifice Elbow XLS-32-080 Burner Cotter Pin XLS-32-074 Burner Air Shutters XLS-32-040 Peg for Flame Tamer XLS-32-061 HANOVER Instructional Book Page | Version 1.0...
  • Page 41 HANOVER 4 & 5 Burner Note: Add one burner, one flame tamer, one heat separator and one grid for the HANOVER 5 Burner. HANOVER Instructional Book Page | Version 1.0...

  • Page 42: Product Serial Number

    Locating the Product Serial Number: The serial number for your HANOVER appliance is located on the left hand outs ide of the Firebox (see picture on page 12.) You will need this number to properly register your appliance and activate coverage. Write this...

  • Page 43: Hanover Product Registration

    Zip / Postal Code Country What is the model number of the HANOVER Product purchased? What is the serial number on the HANOVER product (only on grills and side burners)? Where did you buy your HANOVER product? Mail To: Hanover-Products P.O. Box 16262, Philadelphia, PA 19114...

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