Desa Specialty Products MASTER HWI3000A Owner's Operation And Installation Manual

Desa Specialty Products MASTER HWI3000A Owner's Operation And Installation Manual

Portable gasoline generators

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PORTABLE GASOLINE
GENERATORS
OWNER'S OPERATION AND INSTALLATION MANUAL
Generator Models: HWI3000A, MGH3000GA, MGH3000A, MGH4000D, MGH4000DI, MGH5000E,
MGH5000EI, MGH5000EIE, and MGH6500AIE
IMPORTANT: Read and understand this manual before operating or servic-
ing generator. Improper use of generator can cause serious injury. Keep this
manual for future reference.
Get other manuals https://www.bkmanuals.com

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Summary of Contents for Desa Specialty Products MASTER HWI3000A

  • Page 1 PORTABLE GASOLINE GENERATORS OWNER’S OPERATION AND INSTALLATION MANUAL Generator Models: HWI3000A, MGH3000GA, MGH3000A, MGH4000D, MGH4000DI, MGH5000E, MGH5000EI, MGH5000EIE, and MGH6500AIE IMPORTANT: Read and understand this manual before operating or servic- ing generator. Improper use of generator can cause serious injury. Keep this manual for future reference.
  • Page 2: Safety Information

    PORTABLE GASOLINE GENERATORS SAFETY 1. Gasoline presents a hazard of fire or • Do not use generator in highly con- explosion. Gasoline is flammable. Its ductive areas. These areas include INFORMATION vapor is explosive. metal decking and steelwork. • Keep fuel out of children’s reach. •...
  • Page 3: Product Identification

    OWNER’S MANUAL SAFETY PRODUCT INFORMATION IDENTIFICATION Continued 9. Only a qualified electrical service person should service and repair generator. • Generator produces high voltage. Gas Cap/Fuel Gauge Use extreme caution when working Control on electrical parts. Panel • Always remove spark plug wire from spark plug before servicing.
  • Page 4: General Information

    PORTABLE GASOLINE GENERATORS HIGH AND LOW GENERAL VENTILATION TEMPERATURE INFORMATION DANGER: Use only in well- OPERATION Master portable generators are rugged and vented areas. Make sure area compact. These generators use brushless has plenty of free-moving, fresh, Air temperature affects generator output. alternators for dependable, trouble-free ser- outside air.
  • Page 5: Specifications

    OWNER’S MANUAL SPECIFICATIONS MGH5000E MGH4000D MGH5000EI MODEL HWI3000A MGH3000GA MGH3000A MGH4000DI MGH5000EIE MGH6500AIE Electrical Rated Wattage 2500 2500 2500 4000 5000 6500 Rated Amperage 120 V 20.8 20.8 20.8 33.3 41.7 240 V –– –– –– 16.7 20.8 28.3 Receptacle 120-V Duplex ––...
  • Page 6: Generator Features

    PORTABLE GASOLINE GENERATORS GENERATOR FULL POWER SELECTOR ELECTRIC START SWITCH (Models MGH5000EIE and FEATURES MGH6500AIE) A l l m o d e l s e x c e p t H W I 3 0 0 0 A , OIL ALERT SYSTEM M G H 3 0 0 0 G A , M G H 3 0 0 0 A a n d...
  • Page 7: Engine Oil

    OWNER’S MANUAL GENERATOR RECEPTACLE CIRCUIT BREAKER FEATURES The circuit breakers protect the receptacles Continued Oil Level and alternator. Overloading generator will At Top Of trip circuit breaker. A short circuit in item 2. If the GFCI receptacle tests okay, Filler Neck being powered will also trip breaker.
  • Page 8 PORTABLE GASOLINE GENERATORS BATTERY MOUNTING BATTERY TO Always wear safety glasses when working with battery. Make sure battery terminals GENERATOR (Models MGH5000EIE and are clean. Make sure cable connections MGH6500AIE) Secure battery to generator by battery are tight. hold-down system. This system con- Always shut down engine before removing sists of the battery mounting bracket, WARNING: Battery gives off...
  • Page 9: Extension Cords

    OWNER’S MANUAL EXTENSION GENERATOR STANDBY CORDS GROUNDING INSTALLATION TO HOME OR Only use grounded extension cords. Be sure to use extension cord with proper wire gauge WARNING:You must properly BUILDING earth-ground generator before size. See chart below. starting. This will help guard Recommended Minimum Wire againstdeadlyelectricshock.Only WARNING: Have standby in-...
  • Page 10: Determining Electrical Load For Generator

    PORTABLE GASOLINE GENERATORS DETERMINING Do not use the running watts figure. 2. Enter running watts of each item except Note: Some motors require nearly the motors. The light bulb or appliance ELECTRICAL LOAD same wattage to run as to start. These nameplate lists its wattage.
  • Page 11: Operation

    OWNER’S MANUAL OPERATION USING RECEPTACLE POWER CORD AND PLUG REQUIREMENTS Note: Do not exceed amperage rating of GENERAL INFORMATION receptacles. Exceeding rating will trip re- 120V, 30-amp twist-lock receptacle ceptacle circuit breaker. This generator is not large enough to power •...
  • Page 12 PORTABLE GASOLINE GENERATORS OPERATION 3. Move choke lever fully to the left. This closes the choke. Continued HONDA Note:You may not need to close choke PRESTART if engine is warm or air temperature is Engine high. Switch Operate generator on a firm, dry, and clean START 4.
  • Page 13 OWNER’S MANUAL OPERATION HIGH ALTITUDE OPERATION 7. After reaching proper idle speed, tighten nut to secure solenoid mount- Continued This generator will not perform well at high ing bracket (Models MGH4000DI, altitudes without proper adjustment. See MGH5000EI, MGH5000EIE, and Adjusting the Idle Speed engine owner’s manual for details.
  • Page 14: Maintenance And Repairs

    PORTABLE GASOLINE GENERATORS OPERATION MAINTENANCE STORAGE Continued AND REPAIRS WARNING:Removeallfuelfrom STOPPING ENGINE fuel tank before storing generator. WARNING: Only a qualified IMPORTANT: The engine speed is preset. Store fuel in approved container. electrical service person should Store fuel in a well-vented area free The throttle is locked in preset position.
  • Page 15: Servicing The Engine

    1-800-858-8501 (English Only).You may • Date of Purchase (Include copy of receipt or visit: also write to: for written requests). www.honda-engines.com DESA Specialty Products™ or call Honda direct: ATTN: Technical Service Specialty Products 1-800-426-7701 P.O. Box 90004 Bowling Green, KY 42102-9004...
  • Page 16: Electrical Component Specifications

    PORTABLE GASOLINE GENERATORS ELECTRICAL COMPONENT SPECIFICATIONS Resistance in Ohms Stator Stator Rotor Capacitor, Main Exciting Primary Diodes (2) Model Winding * Winding Δ Winding † 450 Volt 800 Volt HWI3000A, MGH3000GA, MGH3000A 1.63 5.29 4.62 6 Amp MGH4000D, MGH4000DI 0.709 5.33 13.25 70 Amp...
  • Page 17: Wiring Diagrams

    OWNER’S MANUAL WIRING DIAGRAMS Stator Receptacle Black 120V/15A (MGH3000) GFCI Black WHITE Receptacle 120V/20A (HWI3000) Circuit Breaker 110/120V Yellow Rotor Stator White Auxiliary Phase Brown Main Windings Black Yellow Green Figure 23 - Wiring Diagram, Models HWI3000A, MGH3000GA, and MGH3000A Duplex Figure 24 - Wiring Diagram, Models MGH4000D and MGH5000E Continued...
  • Page 18 PORTABLE GASOLINE GENERATORS WIRING DIAGRAMS Continued White • Duplex To Solenoid • Figure 25 - Wiring Diagram, Models MGH4000DI, MGH5000EI, and MGH5000EIE White Green/Yellow Green Black 120/240V 30A 120V, 15A 120V, 15A Circuit Switch Receptacle Receptacle Receptacle • Breaker White White Circuit Duplex...
  • Page 19: Illustrated Parts List

    OWNER’S MANUAL ILLUSTRATED PARTS LIST For Model HWI3000A, MGH3000GA, and MGH3000A Alternator Assembly This list contains replaceable parts used in your generator. When ordering parts, follow the instructions listed under Replacement Parts on page 32 of this manual. PART PART NUMBER DESCRIPTION QTY.
  • Page 20: Parts List

    PORTABLE GASOLINE GENERATORS ILLUSTRATED PARTS LIST For Models MGH4000D, MGH4000DI, MGH5000E, MGH5000EI, MGH5000EIE, MGH6000D, MGH6000DI, MGH6500AIE Alternator Assembly This list contains replaceable parts used in your generator. When ordering parts, follow the instructions listed under Replacement Parts on page 32 of this manual.
  • Page 21 OWNER’S MANUAL ILLUSTRATED PARTS LIST For Model MGH3000GA Alternator Assembly This list contains replaceable parts used in your generator. When ordering parts, follow the instructions listed under Replacement Parts on page 32 of this manual. PART NUMBER DESCRIPTION QTY. 118669-01 Handle (includes 2 spacers) WLE-4 1/4"...
  • Page 22 PORTABLE GASOLINE GENERATORS ILLUSTRATED PARTS LIST For Models HWI3000A and MGH3000A Roll Cage This list contains replaceable parts used in your generator. When ordering parts, follow the instructions listed under Replacement Parts on page 32 of this manual. 118683 Get other manuals https://www.bkmanuals.com...
  • Page 23 OWNER’S MANUAL ILLUSTRATED PARTS LIST For Models HWI3000A and MGH3000A Roll Cage This list contains replaceable parts used in your generator. When ordering parts, follow the instructions listed under Replacement Parts on page 32 of this manual. PART NUMBER DESCRIPTION QTY.
  • Page 24 PORTABLE GASOLINE GENERATORS ILLUSTRATED PARTS LIST For Models MGH4000D, MGH4000DI, MGH5000E, MGH5000EI, MGH5000EIE, and MGH6500AIE Fuel Tank and Roll Cage 118683 Get other manuals https://www.bkmanuals.com...
  • Page 25 OWNER’S MANUAL ILLUSTRATED This list contains replaceable parts used in your generator. When ordering parts, follow the instructions listed under Replacement Parts on page 32 of this manual. PARTS LIST For Models MGH4000D, MGH4000DI, MGH5000E,MGH5000EI, MGH5000EIE, and MGH6500AIE Fuel Tank and Roll Cage MGH5000E MGH4000D MGH5000EI...
  • Page 26 PORTABLE GASOLINE GENERATORS ILLUSTRATED PARTS LIST For Solenoid and Control Board Assemblies and Mounting Solenoid Assembly and Mounting Control Board Assembly and Mounting 118683 Get other manuals https://www.bkmanuals.com...
  • Page 27 OWNER’S MANUAL ILLUSTRATED PARTS LIST For Solenoid and Control Board Assemblies and Mounting This list contains replaceable parts used in your generator. When ordering parts, follow the instructions listed under Replacement Parts on page 32 of this manual. PART NUMBER DESCRIPTION QTY.
  • Page 28 PORTABLE GASOLINE GENERATORS ILLUSTRATED PARTS LIST For Models MGH4000D, MGH4000DI, MGH5000E, MGH5000EI, MGH5000EIE, and MGH6500AIE Control Panel This list contains replaceable parts used in your generator. When ordering parts, follow the instructions listed under Replacement Parts on page 32 of this manual. PART NUMBER FOR MODEL MGH5000E MGH4000D...
  • Page 29: Replacement Parts And Accessories

    OWNER’S MANUAL REPLACEMENT REPAIR SERVICE 1349 Adams Street PARTS AND Bowling Green, KY 42103-3414 Note: Only use original replacement parts. 270-846-1199 This will protect your warranty coverage for ACCESSORIES 1-800-654-8534 parts replaced under warranty. franktalk@aol.com For original replacement parts and acces- Master Part Distributors EachAuthorized Service Center is indepen- 1251 Mound Avenue NW...
  • Page 30 PORTABLE GASOLINE GENERATORS NOTES ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ 118683 Get other manuals https://www.bkmanuals.com...
  • Page 31 OWNER’S MANUAL NOTES ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ ________________________________________________________________________________________________ 118683 Get other manuals https://www.bkmanuals.com...
  • Page 32: Warranty Information

    FIVE-YEAR LIMITED WARRANTY GASOLINE PORTABLE GENERATORS DESA Specialty Products™ makes no warranty with respect to the engine and engine components not of its manufac- ture. They are subject to warranties of their manufacturers. Honda warrants the engine. See engine owner’s manual for engine warranty information.

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