APE 12K Owner's Manual

Dangle drill

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APE DANGLE DRILL

OWNER'S MANUAL

DEEP FOUNDATION

SOLUTIONS

800-248-8498

WWW.AMERICANPILEDRIVING.

COM

MODEL 12K/20K Dangle Drill

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Summary of Contents for APE 12K

Page 1 APE DANGLE DRILL OWNER’S MANUAL DEEP FOUNDATION SOLUTIONS 800-248-8498 800-248-8498 MODEL 12K/20K Dangle Drill WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING. Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved...
Page 2 Equipment Manual Division” at the address below. AMERICAN PILEDRIVING EQUIPMENT, INC. 7032 S. 196th Street Kent, Washington 98032 Office: 253-872-0141 Toll Free: 800-248-8498 Fax: 253-872-8710 APE_ Manuals@americanpiledriving.com 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 3 MAINTENANCE TROUBLE SHOOTING REPLACEMENT PARTS REFERENCE / NOTES A Table of Contents is included after the Foreword. Description: MODEL 12K/20K DANGLE DRILL 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 4: Warranty Information
WARRANTY is expressly limited to SUBSTITUTION OF ANY PARTS WHATSOEVER, repairing or replacing, at APE’s option, USE OF PARTS NOT APPROVED BY APE OR ANY any parts which appear to APE upon ALTERATION OR REPAIR BY OTHERS IN SUCH A inspection to have been defective in MANNER AS, IN APE’S JUDGMENT, AFFECTS THE...
Page 5: Foreword
Refer to schematic diagrams and the BOM (Bill of Materials) for component part specifications and recommended spare parts. When calling APE, always have the equipment serial number on hand in order to obtain quicker service. Identification Tag Serial No. can be found here.
Page 6: Table Of Contents
TABLE OF CONTENTS WARRANTY INFORMATION ........4 FOREWORD ............5 TABLE OF CONTENTS ..........6 SPECIFICATIONS ............7 Model 12K Specifications ........7 Model 20K Specifications ........7 SAFETY SECTION ............ 8 General Safety Precautions ........8 Safety Messages ........... 10 General Hazard Information .........
Page 7: Specifications
Rotation Speed 30 RPM Max Flow GPM (LPM) 46 GPM (174 LPM) Max Horse Power (kW) 110 HP (82 kW) Page 7 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 8: Safety Section
10. If there are any questions about the weights, Materials) for component part specifications and specifications and/or performance of the unit, contact APE before handling and/or operating the recommended spare parts. equipment. 11. Check wire rope clips for tightness and wire ropes When calling APE (American Piledriving for wear daily.
Page 9 28. Power Unit must always be placed on level, stable ground. Page 9 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 10: Safety Messages
APE. Doing so will void all Do not operate or work on this equipment unless warranties and may cause damage to the power you have read and understand the instructions unit or vibro.
Page 11: General Hazard Information
40psi (275 kpa). When pressurized air and/or pressurized water is used for cleaning, wear protective clothing, protective shoes, and eye protection. Eye Page 11 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 13: Operation Section
• The operating temperature of the motor may be over 140° F (60°C) which is hot enough to cause severe burns. Page 13 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 14: Connecting The Hydraulics
OPERATION SECTION Connecting the Hydraulics Connecting the hoses is one of the most critical aspects of commissioning an APE tool. CAUTION Take extreme care to keep these connections While filling the hydraulic lines, the driver absolutely clean. This procedure is one of the most motor shaft will rotate.
Page 15: Commissioning Procedure
3. Switch the driver direction to REV and allow the • Start the motor break-in period driver to run for another 2 minutes. RETURN LINE #16 DRIVE #16 REVERSE #16 CASE DRAIN #12 Page 15 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 16: Break-In Period
This means the wear of the parts sets to a stable state for the entire service life of the motor. Page 16 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 17: Daily Checklist
Any contamination will drastically shorten the life of the high-pressure hydraulic system. Vibration loosens bolts. Check them thoroughly. Page 17 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 18: Maintenance And Storage
*See attached document “Understanding ISO Codes” under the Reference / Notes Section* *See Warranty document regarding fluid cleanliness at the beginning of this manual* Bulk oil does not typically meet the cleanliness standards required by APE equipment. Page 18 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright ©...
Page 19: Preventative Maintenance
The intervals given in the schedule are based upon normal operation. Perform these services, inspections, etc., more often as needed for operation under abnormal or severe conditions. Page 19 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 20: Troubleshooting
TROUBLESHOOTING Hydraulic Schematic Notes: • This manifold is common to the 12K and 20K Dangle Drills Page 20 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 21: Bale Dimensions
4.25 2.015 4.25 7.025 2.015 7.025 SECTION A-A 2.015 SCALE 1 : 2 SECTION A-A 2.015 SCALE 1 : 2 Page 21 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 22: Replacement Parts
REPLACEMENT PARTS Drill Assembly Page 22 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 23 91306A427 2005835 SAI Direct Mount Cushion lock ASM 100626 SHCS 7/16-14 X 5.00 X 1.375 NOTES: * Specific to 12K Dangle Drill § Specific to 20K Dangle Drill Page 23 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING.
Page 24: Dangle Drill Manifold
REPLACEMENT PARTS Dangle Drill Manifold Page 24 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 25 Pop Off Valve 600121 #4 SAE EPCO Plug BRE6408-04-O 600125 #12 SAE EPCO Plug BRE6408-12-O 600126 #16 SAE EPCO Plug BRE6408-16-O Page 25 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 26: Dangle Drill Accessories
REPLACEMENT PARTS ITEM Dangle Drill Accessories Page 26 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 27 REPLACEMENT PARTS ITEM PART DESCRIPTION MANUFACTURER NUMBER NUMBER 2007284 SAI Dangle Drill Top Level Assembly 12K 2007301 SAI Dangle Drill Top Level Assembly 20K 2005828 Short Bale Machining 2005848 Hardened Bushing 2005844 Dangle Drill Bale Pin 221001 1/8 NPT Grease Zerk...
Page 28: Reference / Notes
REFERENCE / NOTES Understanding ISO Codes Page 28 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 29: Target Iso Cleanliness Codes
REFERENCE / NOTES Target ISO Cleanliness Codes Page 29 800-248-8498 800-248-8498 MODEL 12K/20K DANGLE DRILL Copyright © 2023 American Piledriving Equipment Inc. All Rights Reserved WWW.AMERICANPILEDRIVING. WWW.AMERICANPILEDRIVING.
Page 30: Recommended Bolt Tightening Torque
REFERENCE / NOTES Recommended Bolt Tightening Torque When installing any APE equipment or parts apply lubricant and use APE standard Anti-Seize torque specs. See Tightening Torque Spec below. Failure to follow tightening torque spec can result in under / over tightening fasteners, leading to equipment failure or personal injury.
Page 31 All information given in this Manual is current and valid per the information available at the time of publication. (Please check the updated revision date at the bottom of each page.) American Piledriving Equipment (APE) reserves the right to implement changes without prior notice.

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