Maschinenfabrik Kemper C2200 Operator's Manual

Tractor mounted -universal forage harvester

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Tractor mounted -universal

Forage harvester

C2200

OPERATOR'S MANUAL

C 2200 Tractor mounted universal

Forage Harvester

93943 ISSUE B0507 (ENGLISH)

Maschinenfabrik KEMPER GmbH & Co. KG • D- 48694 Stadtlohn

Postfach 1352 • Telefon : +49 (0) 25 63 / 88-0

E-mail: Info@Kemper-Stadtlohn.de

Internet: www.kemper-stadtlohn.de

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Page 1 Forage harvester C2200 OPERATOR'S MANUAL C 2200 Tractor mounted universal Forage Harvester 93943 ISSUE B0507 (ENGLISH) Maschinenfabrik KEMPER GmbH & Co. KG • D- 48694 Stadtlohn Postfach 1352 • Telefon : +49 (0) 25 63 / 88-0 E-mail: Info@Kemper-Stadtlohn.de Internet: www.kemper-stadtlohn.de...
Page 4: Table Of Contents
Table of contents C2200 Operating Instruction Version B0507 English Nr 79382 Chapter Operating instruction Product liability Range of use Accident prevention regulations Reference security 3.0 -4.0 Technical description Basic adjustments Mounting on tractor 3- Point hitch Hydraulic connection Electric connections...
Page 5 Product Liability You have made a good choice. We are pleased to congratulate you on Dear Customer your selection of a KEMPER machine. As your partner we offer quality and performance, together with reliable service. In order to be able to evaluate the conditions of use of our agricultural machines, and to take these requirements into consideration in the development of new units, we ask you to provide some information.
Page 11 Seperatly deliverd equipement C2200 Equipement depending order Separatly packed is the command terminal, the electric motor, screws, power cable lever to adjust fly wheel, operators manuel , parts catalog , PTO shaft and perforated plates. Equipement plates PTO shaft under 200 hp...
Page 12 4.0 Base maschine C2200 Combined transmission and reversing gearbox Forward, reverse and neutral position of the gathering drums is controlled from the tractor cab. 4 different chopping lengths can be Set on the gearbox. To avoid damage do not Change...
Page 13 4.0 Reverse – Transmission gearbox C2200 The basic design of the Champion 2200 is always the same (universal precision crop chopper + pick-up). All machines are equipped with a gearbox for 2 flywheel speeds There are two types of gearing: Front mounted - 3-speed transmission gearbox (see Fig.
Page 14 5.1 Basic adjustments C3000 Mounting on tractor side shift Connect the 3-point hydraulic of the tractor with the chopper. Fix bottom attachment points against lateral movement. Choose tractor hydraulic on „ Position“ control Choose PTO 1000 U/pm CHAMPION side shift 3-point hitch The 3-point hitch is designed such that the chopper can be moved 110...
Page 15 5.1 Basic adjustments C3000 Electric connections The header needs 12 V electricity Battery connect with red cable – Battery connect with blue cable Socket fix on rear ail Support wheels The height of the chopper can be adjusted by the support wheels. 1.
Page 16 5.1 Basic adjustments C3000 Rotating speed of the chute The chute is rotated by a hydraulic motor. The speed of the chute motor can be set by 2 adjustable one-way restrictors. Transportpositon chute To respect the legal transport height of 4 m, use transport facility. Take off security blade and lift security lever.
Page 17 5.1.1 Preparing to work C2200 Assemble chute Fix electric motor on chute of new chopper. Take of bolt release screw and put motor in position The cable is connected with motor by passing thru tube Make sure that chute can turn without crashing the cable.
Page 18 5.1.1 Preparing to work C2200...
Page 19: Basic Adjustments
Basic adjustments C2200 Adapt PTO shaft Attention: ball clutch has always to be fixed on the chopper side! The length has to be adapted corresponding to the tractor. The minimum doubling of the shaft is 150mm Main drive To adapt PTO shaft, take off cardan protector Release small screw.
Page 20: Pto Shaft
Basic adjustments C2200 Pull back tube. The ball clutch is fixed on the chopper shaft with a 16X45 8.8 bolt. For security reasons the bolt is fitted with Loctite and torque. Push shaft up to the end . Clean PTO shaft.
Page 21 Basic adjustments C2200 Screw is fixed with a torque of 190 Nm. Reassamble PTO shaft protector the other way back. Assembly instructions To avoid power loss in the transmission on assembly, the assembly sequence must be followed: A Mount the gearbox on the flywheel as in Fig.
Page 22: Maize Harvesting
5.3 Maize harvesting C2200 Connecting the header Move backwards and connect at first bottom fixing points. Safe with lock pin. Release security and lift stand. Conncet top attachment cylinders and safe with lock pins. Connect spring and lock it Release transport securities...
Page 23 5.3 Maize harvesting C2200 adjustable skids on the maize header divider prongs. rear According to the machine type (front or rear chopper) change PTO shaft of gearbox. - Front or rear mounted - Gras or Maize harvesting For Maize harvesting “ M” must show...
Page 24 5.3 Maize harvesting C2200 Attention: connect friction clutch on chopper gearbox Which shaft to choose look cutting length Important! Before first use of the machine make a service on friction clutch. Tighten bolts. Let chopper turn for 10 seconds. Discs will slip. Then release bolts up to top completely.
Page 25 5.3 Maize harvesting C2200...
Page 26 5.3 Maize harvesting C2200 Engaging the maize header drive "Engage The speed is higher for whole crop silage and disengage the drive to the header as as the sawing speed needs to be higher little as possible." for thin-stemmed crops to ensure optimum In contrast to chain type headers, the cutting.
Page 27 5.3 Maize harvesting C2200 Switch off rotating dividers The rotating dividers can be switched off. Lift lever an pull sideways to release v-belt Put v-belt into ring to avoid turning and to prevent wear. Readjust tension of belt with screw...
Page 28 5.3 Maize harvesting C2200 Road protector In road position pull down protector In working position lift up an fold protector.
Page 29: Modification For Grass Harvesting
5.4 Modification for Grass Harvesting C2200 Mounting Pick-up with Metalldetector The Pick-up should only be mounted on choppers Grass harvesting contains a higher risk to pick up metall parts. Connect pick-up with bottom points and release stand. Release security and lift stand.
Page 30 5.4 Modification for Grass Harvesting C2200 Drop down chopper to get pick – up close. Connect spring and suppor High initial load Little initial load Connecting PTO shaft Push simple spider on gearbox shaft of pick-up. Attention: connect friction clutch...
Page 31 5.4 Modification for Grass Harvesting C2200 Control and grease daily chain of pick-up. To control use special perforation. To tighten chains take off protector. Protector took off Release bolts of protector and use tighten bolts for higher tension After tightening lock security bolts...
Page 32 5.4 Modification for grass harvesting C2200 Take out 6 knives For grass harvesting it is necessary to take out 6 knives with knive holder. Release three bolts M 20X 45 8.8 Take out complete knive holder The interchangeable perforatetd plates have to be replaced by the smooth plates for grass.
Page 33 5.4 Modification for grass harvesting C2200 Inverse transmission gearbox see chapter 4.0 Special checks before using for grass harvesting 1. Drive with a maximum of 6 blades only (as new a set as possible). See Table 26 2. Remove all other blades, blade holders and elevator paddles.
Page 34: Whole Crop Harvesting
5.5 Whole crop harvesting C2200 Operating instructions for whole crop silage In view of the growing interest in this form of silage, a kit has been developed (for whole crop silage. winter barley. winter wheat, field beans, alfalfa, rapeseed, etc) for the pick-up, with which wile crop silage is possible in certain circumstances.
Page 35: Sharpening Device
5.6 Sharpening Device C2200 To obtain an optimum chopping quality use the sharpening device several times a day. Working with the Sharpening Device Start chopper; PTO with 580 rpm; header is out of work! The disc must revolve when sharpening;...
Page 36 5.6 Sharpening Device C2200 Adjust chopping wheel! After sharpening the chopping wheel must be adjusted towards the counter blade. Even to compensate for wear check twice daily that the blades are parallel to the share bar. Open wheel protector. Release securing spring to release nut.
Page 37 5.6 Sharpening Device C2200 Turn flywheel manualy until the blades touch the share bar. Then turn flywheel one spring turn back. The flywheel should not touch the share bar. Repeat adjustment. The gap between the blades and share bar should not exceed 0,5 The blades positionning is obtained by the long wholes.
Page 38: Ejector Plates
5.6 Sharpening Device C2200 Change or turn shear bar! Control counter blades often.This saves fuel and ensures good chop quality See prcompression drums Ejector plates A high transportation performance of the chopped crops is depending on good ejectors. They can be turned four times.
Page 39 The Champion is designed with easily interchangeable: Smooth plate for grass Perforatetd cracing plate for maize If the C2200 is equipped with UNICRACKER a smooth plate is needed The Champion chopper has a bottom and a side plate. Change of side plate:...
Page 40 5.7 Interchangable plates C2200 Improtant: Place center bolts into wholes in housing for correct working The side cracing plate can adjusted to different corn diameters The cracking plate works by means of an interchangeable perforated plate and varying the gap from the rocker paddles: The plate must fit flush at the bottom.
Page 41 5.7 Interchangable plates C2200 At the top the plate should be fitted as close as possible to the rocker paddles for ejection capacity. Adjustments: 1. Check weather the interchangeable plate covers the entire length 2 Check whether the contact points coincide 3 Adjust contact point II if necessary.
Page 42: Change Of The Bottom Plate
5.7 Interchangable plates C2200 Change of the bottom plate Lift chopper to change. The bottom plate ca be changed by releasing ten bolts. 10er release bolt Dobble use of plates The effective use of the cracking plates can be doubled by turning working...
Page 43: Check Shear Bar
5.8 Check and change shear bar C2200 and adjust smooth roller Check shear bar From the top of the fly wheel the shear bar can be checked visually To change shear bar lift up intake rollers. Therfore release one tour both sides the upper front bolts Take of bottom bolts on both sides.
Page 44 5.8 Check and change shear bar C2200 and adjust smooth roller Lift up feed rollers with a long tube. The PTO shaft will open. For readjusting PTO shaft has to be put in together Before working put stand under lifted...
Page 45: Change Shear Bar
5.8 Check and change shear bar C2200 and adjust smooth roller Change shear bar The shear bar can be checked, changed or turned Adjust scraper of smooth roller To adjust scraper release bolt M12. Adjust the scraper so that the gap...
Page 46: Working Conditions Of The Header
5.10 Working with the chopper C2200 Working conditons of the header Connect header in base position so that PTO shaft is horizontal. Choose length of the top point so that chopper is vertical behind the tractor. To avoid damages on the chopper...
Page 47: Pto Revolutions
5.10 Working with the chopper C2200 PTO revolutions Use PTO 1000 rpm To obtain an regular an good chopping quality keep PTO revolutions regular. Never use 4 th gear for security reasons and to protect gearbox. If you need different cutting length take out knives.
Page 48: Command Terminal
5.10 Working with the chopper C2200 Command terminal Chute position change Rücklauf R Revers.-Stop Autom. 0 Intake V Lamb on/off And touch button „ Revers – Stop“ =function activ only with metal detector. To release grip security „ Revers“ = gearbox moves backwards „...
Page 56 9.1 Circurit – Diagram C2200...
Page 57 9.2 Circuit diagram - Remote control C2200...
Page 58 C2200...
Page 59 C2200 Alignment of the flywheel The flywheel is completely aligned at the factory. For this reason use only genuine Parts. Blades. blade holders & rocker paddles can only be changed as pairs. The maxirnum allowable weight difference is 20 grams.