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ILGI HTSV 30 User Manual

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Summary of Contents for ILGI HTSV 30

  • Page 2 DEAR CLIENT We thank you for choosing İLGİ TARIM MAKİNA, which is in service for more than 45 years without sacrificing its quality. You have bought one of our products by choosing it from our wide product range. First of all, enjoy your new product;...

  • Page 3: Table Of Contents

    INDEX 1. SECURITY MEASURES ................ 4 1.1 B ................ 4 EFORE STARTING TO USE 1.2 W ..................4 ARNING SIGNS 1.3 W ............7 ARNING SIGNS SETTLEMENT PLAN 1.4 W ..................7 AFETY 2. DESCRIPTION OF MACHINE .............. 12 2.1 D ..

  • Page 4: Security Measures

    1. SECURITY MEASURES 1.1 Before starting to use Learn what all the warning and information signs mean on the machine. Read and learn carefully the maintenance instructions manual. Dangerous consequences may occur in case of false and inattentive use of the equipment.. READ AND CARRY OUT CAREFULLY THE SECTIONS WHERE THIS SIGN IS AVAILABLE Read the manual carefully and make sure you understand it! Do not stand between the...
  • Page 5 The CE Mark, indicates that the machine is in accordance with the EU legislations. The risk to squeeze your hand or foot between the parts. Don’t put any of your organs between shearing moving parts in the signed area. The risk to get squeezed between the tractor and the equipment Don’t enter between the tractor and the equipment.
  • Page 6 The oil leakages on the hydraulic circuit must be controlled carefully as there is high pressure in that circuit. The pressurized oil may harm your body or skin. Don’t try to control and to close the oil leakages manually. Prevent the leakage by carefully reading the instruction manual.

  • Page 7: Warning Signs Settlement Plan

    1.3 Warning signs settlement plan Figure 1 1.4 Work Safety Before Operation:  If you use the machine for the first time, read all instructions carefully. If you doubt any subject, seek to technical assistance of our firm.  Rules for the prevention of accidents and safety which are effective in trade associations should be observed as well as the statements in the instruction books on the machine.
  • Page 8 Figure 2  Since laser leveling machine manufactured by our firm is a heavy and bulky machine, it should be placed into carrier (Truck etc.) and fixed safely to it. Loading and unloading operations should be made by a crane etc. if possible. While loading and unloading, necessary safety precautions should be taken.
  • Page 9  Attach your machine to a tractor with appropriate tractive force and hydraulic lifting order.  Pay attention to the area where hydraulic lifting arms are operated. This area is dangerous.  Tractor-machine connection should be done via the safety chains integrated onto the machine later.
  • Page 10 During Operation  Clutch is controlled softly and then tractor should be run. Rapid and stern departures may cause springs and under draughts especially while going up or pulling.  When an abnormal voice is heard while machine is working, machine should be stopped. ...
  • Page 11 Risks of jamming and cutting  While working under the machine lifted, prevent machine from slipping thanks to the strong bases.  Don’t stay under the part lifted via hydraulic cylinder use the support leg for it.  Parts operated by hydraulic control system may fall down as a result of the rupture of hydraulic lines.

  • Page 12: Description Of Machine

    Service safety  Machine should be taken down completely in case of repair and maintenance,  There should be no pressure in hydraulic circuit.  Safety should be ensured by placing a wedge under the shovel in case of the replacement of the parts like shovel blade.

  • Page 13: General Structure And Parts Of Machine

    2.2 General Structure and parts of Machine Figure 4 1. Draw bolt 2. Draw arrow 3. Middle shovel 4. Left-Right shovel 5. Axis 6. Whell 7. Axle cylinder 8. Middle arm...
  • Page 14 Chassis: Appropriate material for heavy duty vehicle is used for chassis. It is designed to resist to heavy excavation works. Draw bolt: Draw bolt has been manufactured as rotary in two axes, thus adjusted excavation height doesn’t change in the lies of the field and machine works in compliance with the surface of the field.

  • Page 15: Usage Information And Settlements

    3. USAGE INFORMATION AND SETTLEMENTS 3.1 Attachment of Machine to Tractor Machine is fixed to the tow hook of tractor and used so. Order of Transactions Bring machine and tractor on a flat surface Ground clearance of tractor should be minimum 50cm Make tractor approach to machine with back maneuver Your machine is ready for leveling Grease nipples should be greased in the periods stated in the instruction books of laser...

  • Page 16: Preliminary Preparations For Usage And Rules To Be

    3.3 Preliminary Preparations for Usage and Rules to be Before leveling via machine  Check tire pressures  Check parallel blade adjustment  Turn around the machine and check whether there is any hydraulic oil leakage or loosened bolt etc. ...

  • Page 17: Maintenance And Repair

    1. When reached from the excavated area to the area to be filled, soil in the shovel is laid on the area to be filled. 2. Precise leveling works by digging rough soil and filling and preparing the field before laser leveling and providing economical and time-saving process.
  • Page 18 Greasing chart Number of Greasing point Greasing Period Oil Type Greasing Points Tow place After each leveling Grease Axis Cylinder After each leveling Grease Impeller hinge After each leveling Grease Wheel grease cap After each leveling Grease...

  • Page 19: Season-End Maintenance

    5.2 Season-End Maintenance Connection elements; Check the tightness of them. Check whether pins are complete or not and whether safety pins are mounted. Tires; Tire pressures should be controlled and if inadequate, they should be completed Grease Nipples; Apply grease to grease nipples of machine Running Parts;...

  • Page 20: Clearance Control And Adjustment For Wheels

    5.4 Clearance control and adjustment for Wheels Wheels are lifted and held from below and above. If clearance is too much, clearance adjustment is performed in following transaction order. Tire Pressure Tire Size psi (bar) 10 / 75 - 15,3 52 (3.6) Adjustment operation order 1- Wheels are taken up and disconnected from ground...

  • Page 21: Bolt Torch Values

    5.5 Bolt torch values Meaning of torch values: When we tight it by applying 10 kg-force with a 1-meter wrench, we apply a torque of 100 Nm...

  • Page 22: Technical Features

    6. TECHNICAL FEATURES WORKING NECESSARY LENGTH HEIGTH WEIGTH POWER MODEL WIDTH (cm) (cm) (kg) (BG) (CM) HTSV 30 1100 70-80 HTSV 35 1045 90-100 1200 110-130 HTSV 40 HTSV 50 1310 140-160 HTSV 60 1420 180-200 (*)Our firm can make any modification in the technical features of the models without making any notification in advance.
  • Page 24 GENERAL ASSEMBLY PART CODE NAME & DESCRIPTION 2.HTSV.110.00.000.0 DRAW BAR 2.HTSV.112.00.000.0 MIDDLE PADDLE HTSV 2 M 2.HTSV.109.00.000.0 MIDDLE PADDLE HTSV 2,5 M 2.HTSV.115.00.000.0 MIDDLE PADDLE HTSV 3 M 2.HTSV.101.01.000.0 LEFT PADDLE HTSV 0,50 M 2.HTSV.102.01.000.0 LEFT PADDLE HTSV 0,75 M 2.HTSV.114.01.000.0 LEFT PADDLE HTSV 1 M 2.HTSV.113.01.000.0...
  • Page 26 MIDDLE PADDLE PART CODE NAME & DESCRIPTION 2.HTSV.112.01.000.0 MIDDLE PADDLE FRAME HTSV 2 M 2.HTSV.109.01.000.0 MIDDLE PADDLE FRAME HTSV 2,5 M 2.HTSV.115.01.000.0 MIDDLE PADDLE FRAME HTSV 3 M 7.4.23.1037 NUT M12 DIN 985 7.4.18.1766 HEX HEAD BOLT M12x30 2.HTSV.112.00.013.0 BLADE 1 M 2.HTSV.112.00.016.0 BLADE 1,25 M 2.HTSV.112.00.015.0...
  • Page 28 RIGHT – LEFT PADDLE PART CODE NAME & DESCRIPTION 2.HTSV.101.01.000.0 LEFT PADDLE HTSV 0,50 M 2.HTSV.102.01.000.0 LEFT PADDLE HTSV 0,75 M 2.HTSV.114.01.000.0 LEFT PADDLE HTSV 1 M 2.HTSV.113.01.000.0 LEFT PADDLE HTSV 1,25M 2.HTSV.101.00.000.0 RIGHT PADDLE HTSV 0,50 M 2.HTSV.102.00.000.0 RIGHT PADDLE HTSV 0,75 M 2.HTSV.114.00.000.0 RIGHT PADDLE HTSV 1 M 2.HTSV.113.00.000.0...
  • Page 30 AXLE CHASSIS PART CODE NAME & DESCRIPTION 2.HTSV.111.00.000.0 AXLE-HTSV 2.HTSV.111.01.000.0 AXLE 5 M HTSV 2.HTSV.111.02.000.0 AXLE 6 M HTSV 2.HTSV.111.11.000.0 MOVING RIGHT AXIS 2.HTSV.111.10.000.0 MOVING LEFT AXIS...
  • Page 31 NOTE:...
  • Page 33 ILGI TARIM MAKINALARI SAN. TIC. LTD. ŞTI. Sazlı Mah. 17. Sk. No. 4/Z1 Söke/AYDIN TEL.: +90 256 554 67 00 Fax: +90 256 554 60 07 info@ilgitarim www.ilgitarim.com...

This manual is also suitable for:

Htsv 35Htsv 40Htsv 50Htsv 60

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