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Related Manuals for Jäger C100-M430.03 K3
Summary of Contents for Jäger C100-M430.03 K3
- Page 1 Manual C100-M430.03 K3 High Frequency Spindle Manual tool change...
- Page 2 Identification of HF spindle Spindle type Item no. Serial no. Spindle type Item no..Serial no. Pmax S6-60% S1-100% Rated rotation speed Power data As we always ensure that our HF spindles are at the cutting edge of techno- logical development, we reserve the right to make technical modifications and variations from the exact design described in the manual.
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Page 3: Table Of Contents
Contents: Translation of the original manual 8.3.1 Quality of cooling water........ 21 Preliminary information 4 8.3.2 Setting the cooling.......... 22 Purpose of the manual ............ 4 Compressed air.............. 23 Explanation of symbols used .......... 4 8.4.1 Air purity classes (ISO 8573-1) ...... 23 Transport and packaging 5 8.4.2 Setting the sealing air ........ -
Page 4: Preliminary Information
Preliminary information Preliminary information The high frequency spindle (HF spindle) is a high quality precision tool for high speed machining. Purpose of the manual The manual is an important component of the HF spindle. Ü Store the manual carefully. Ü Make the manual available to all persons who work with the HF spindle. -
Page 5: Transport And Packaging
Transport and packaging Transport and packaging Avoid strong vibrations or impacts during transportation, as these could dam- age the ball bearings of the HF spindle. Ü Any damage reduces the accuracy of the HF spindle. Ü Any damage restricts the functionality of the HF spindle. Ü... -
Page 6: Designated Use
Designated use Designated use The HF spindle is an “incomplete machine” in accordance with the Machinery Directive and cannot perform any function independently. The HF spindle can only be operated in conjunction with a machine tool and a frequency con- verter. -
Page 7: Safety Instructions
Safety instructions Safety instructions The high frequency spindle is a state of the art product and is safe to operate. However, the HF spindle may pose a risk in the following cases: If it is installed by untrained personnel. If it is used incorrectly. If it is not used in accordance with its intended use. -
Page 8: Safe Working
Safety instructions Safe working Observe all safety instructions set out in the manual, the applicable national accident prevention regulations, and the valid company work, operation, and safety guidelines. DANGER: Due to flying parts. Tools that are not clamped correctly will be flung away by the centrifugal forces that occur during machining. -
Page 9: Shutdown Of Hf Spindle
Safety instructions The tool cutting diameter (X) must not be greater than the maximum clamping range (Y). Ü Always clamp the tool so that it is as short as possible. Ü Keep the dimension (Z) small. Ä (Y) See section: Technical Specifications 12]. -
Page 10: Technical Description Connections Of Hf Spindle
Technical description Technical description Connections of HF spindle Electrical connection Cooling water G 1/8" Sealing air Electrical connection The HF spindle may only be operated with a frequency converter (FC). Ü Check whether the current, voltage, and frequency data of the HF spindle match the raw data for the frequency converter. -
Page 11: Cooling
Technical description Cooling 5.3.1 Liquid-cooled Liquid cooling keeps the HF spindle at a constant temperature during opera- tion. Note: Extension of the service life through heat dissipation. Heat is produced during operation of the HF spindle. The temperature of the HF spindle should not exceed + 55°... -
Page 12: Technical Specifications
Technical Specifications Technical Specifications Bearings Hybrid ball bearing (pcs) Lifetime lubricated maintenance free Power values Pmax./5s S6-60% S1-100% Liquid cooled Rated power [kW] Torque 1,24 0,96 0,82 [Nm] Voltage Current Power values Pmax./5s S6-60% S1-100% Compressed air cooled Rated power [kW] Torque 1,24... -
Page 13: Dimensions
Technical Specifications Collet type ER 16 Clamping range up to 10 mm (25/64" ) Clockwise rotation on both drive sides Cable Connection length 3 m Weight ~ 9 kg Inner taper run out < 2 µ Dimensions Item no. 11204003, Revision 15 13 ( 36 ) -
Page 14: Technical Data Sheet (Kl 3501, Ac-Motor)
Technical Specifications Technical data sheet (KL 3501, AC-Motor) The power values (S1, S6, S2) Motor type ACM 70/40/50-2 are valid for sinusoidal cur- Rated power 1,5 kW rents and voltages. The power values of the HF Rated rotation speed 30.000 rpm spindle are dependent on the Cooling Compressed air cooled... -
Page 15: Performance Diagram
Technical Specifications Measured values: S2-Pmax./5 s Rated rotation speed 5,000 10,000 15,000 20,000 25,000 30,000 Speed 4,260 8,535 13,470 18,060 23,290 28,360 Frequency Rated power 0.45 0.95 1.75 2.333 2.917 Torque 1.01 1.06 1.24 1.23 1.18 Voltage Current Cos φ 0.85 0.93 0.91... -
Page 16: Technical Data Sheet (Kl 3512, Ac Motor)
Technical Specifications Technical data sheet (KL 3512, AC motor) The power values (S1, S6, S2) Motor type ACM 70/40/50-2 are valid for sinusoidal cur- Rated power 2,3 kW rents and voltages. The power values of the HF Rated rotation speed 30.000 rpm spindle are dependent on the Cooling... -
Page 17: Performance Diagram
Technical Specifications Measured values: S2-Pmax./5 s Rated rotation speed 5,000 10,000 15,000 20,000 25,000 30,000 Speed 4,260 8,535 13,470 18,060 23,290 28,360 Frequency Rated power 0.45 0.95 1.75 2.333 2.917 Torque 1.01 1.06 1.24 1.23 1.18 Voltage Current Cos φ 0.85 0.93 0.91... -
Page 18: Wiring Diagram
Technical Specifications Wiring diagram Note: Do not change the ex-works configuration. Any change may cause overvoltage on the electrical components (e.g. PTC, differential magneto resistor). Spindel Stator 0,75mm² 0,2mm² BN (*BU) 0,75mm² 0,2mm² BU (*BN) 0,75mm² 0,2mm² 0,75mm² GNYE 0,2mm² GNYE 0,25mm²... -
Page 19: Motor Protection Ptc 130°C
Technical Specifications Motor protection PTC 130°C PTC thermistor with protective insulation Characteristic curves for rated response temperatures 90°C to 160°C in accor- dance with DIN VDE V 0898-1-401. Technical Specifications M135 Type = 0 … 40°C) V Max. operating voltage 30 V –... -
Page 20: Operating Location
Operating location Operating location DANGER: Due to flying parts. If the HF spindle is incorrectly attached, it may come loose during operation and be flung away by the forces that occur. Clamp the HF spindle firmly. WARNING: Risk of injury due to flying parts. The HF spindle operates at high speeds which may cause chips to fly out with great force. -
Page 21: Installation
Installation Installation Before installation: Ü Check the HF spindle for damage and ensure that it is complete. If the HF spindle has been stored for a long period: Ü Carry out all steps in the Commissioning after storage section. Installing the HF spindle Complete the following steps in sequence to install the HF spindle: Ü... -
Page 22: Setting The Cooling
Installation Deposits in cooling channels due to unsuitable cooling water prevent the dis- sipation of heat. Ü Use cooling water with the following properties: according to Drinking water 98/83/EC Hardness 1-15°dH PH value Additive (corrosion protection) 20% Antifrogen N 8.3.2 Setting the cooling Ü... -
Page 23: Compressed Air
Installation Compressed air 8.4.1 Air purity classes (ISO 8573-1) Class 3 Solid impurities Filter grade at least 5 µm for solids Class 4 Water content Max. pressure dew point +3 °C Class 3 Total oil content Max. oil content 1 mg/m 8.4.2 Setting the sealing air For guidelines on air quality,... -
Page 24: Commissioning
Commissioning Commissioning DANGER: Due to flying parts. If the speed is selected incorrectly, the HF spindle or the tool may be de- stroyed and their fragments may be flung out. Note the maximum speed for the selected tool. Note the maximum speed for the HF spindle. The maximum permissible speed of the HF spindle for commissioning / processing is always the lowest... -
Page 25: Daily Start-Up
Commissioning Daily start-up Proceed as follows to preheat the grease lubrication of the bearing and to protect it: Ü Operate the HF spindle with a clamped tool (without machining). Ä Approx. 2 minutes. Ä At maximum 50 % of the maximum permissible speed. (See Commissioning 24] section) -
Page 26: Tool Change
Tool change Tool change CAUTION: Danger of being drawn in by rotating shaft. If the shaft is still rotating, fingers and hands may be drawn in and crushed. Only change the tool if the shaft is at a standstill. Note: Ensure functionality. Never operate the HF spindle without a clamped tool shank. -
Page 27: Manual Tool Change
Tool change 10.2 Manual tool change End face Clamping nut Collet Proceed as follows to change the tool: Ü Use the hook wrench to unfasten the clamping nut and the collet. Ä Make use of the hook wrench from the scope of delivery of the HF spindle. Ü... -
Page 28: Double Spindle
Double spindle Double spindle DANGER: Due to flying parts. If the wrong rotational direction is used, the clamping system releases and the tool is flung away. It is essential to adhere to the rotational direction of the HF spindle. The clamping systems of the Note the following points when changing the HF spindle to the second drive HF spindle are designed for side:... -
Page 29: Maintenance
Maintenance Maintenance Only specialist personnel may perform maintenance on the spindle. The HF spindle must be shut down before any maintenance work. Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. Ü Before carrying out any work, read the corresponding section of the man- ual carefully again. -
Page 30: Every Time The Clamping Device Is Changed
Maintenance 13.2.3 Every time the clamping device is changed Ü Clean the inner taper of the HF spindle shaft. The inner taper must be free of chips and contamination. Ü Clean the tool taper. Ü Apply a light greasy film to the taper of the collet after cleaning. Ä... -
Page 31: Dismantling
Dismantling Dismantling Proceed as follows to remove the HF spindle: Ü Completely disconnect the power supply. Ü Completely disconnect the media supply (air and liquid). Ü Make sure that the shaft of the HF spindle has come to an absolute stand- still. -
Page 32: Service And Repairs
Service and repairs Service and repairs DANGER: Electric shock. Electric shock can lead to severe burns and life-threatening injuries. Take measures to prevent hazards caused by electrical energy (for details re- fer e.g. to the regulations issued by the VDE and the local energy supply companies). -
Page 33: Malfunctions
Service and repairs 15.2 Malfunctions The list below can be used to quickly investigate and eliminate faults. HF spindle not rotating Cause Troubleshooting Check the frequency converter. Check the machine. Check all electrical connections. power supply Check all wires in the motor cable. Activate the Start/Reset button. - Page 34 Service and repairs HF spindle becomes loud Cause Troubleshooting Only use balanced tools. (Also see the "Tools for high speed cutting [} 28]" section.) Tool unsuitable Check the tool for damage. Replace damaged tool. HF spindle is not Only use spindle holders from the original accessories or clamped truly or is dis- holders produced according to the tolerances specified by torted...
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Page 35: Declaration Of Incorporation
Tel. +49 (0) 60029123 -0 hereby declare that the product, Product High Frequency Spindle Type C100-M430.03 K3 Serial no. See last page of manual as far as possible from the supplied, complies with the essential requirements of the Machinery Directive 2006/42/EC. - Page 36 61239 Ober-Mörlen Norcross, GA 30071 GERMANY Nakanishi Jaeger YouTube channel Scan this QR code with any QR code +1 (770) 674-4480 +49 (0)6002-9123-0 scanner. sales@anakanishi-jaeger.com office@jaegerspindles.com www.nakanishi-jaeger.com www.nakanishi-jaeger.com/en Serial number Type C100-M430.03 K3 Item no. 11204003 Revision Date 01.09.2023 Language...