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DAVIT CRANES
Instructions & Operation Manual
ISO 9001:2015
IATF 16949:2016
TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND
ALL WARNINGS AND INSTRUCTIONS BEFORE USE.
Due to continuing improvements,actual product may differ slightly from the product described herein.
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Summary of Contents for Endurance E500
- Page 1 DAVIT CRANES Instructions & Operation Manual ISO 9001:2015 IATF 16949:2016 TO PREVENT SERIOUS INJURY, READ AND UNDERSTAND ALL WARNINGS AND INSTRUCTIONS BEFORE USE. Due to continuing improvements,actual product may differ slightly from the product described herein.
- Page 2 Table 1-Crane Reactions Axial Force Torgue for grade 8.8 Master Moment pedestal fasteners without Suggested Model base only lubrication Bolt Size in-lb E500 21000 2373 2121 9435 Force in tension 1756 E1000 36000 4068 7811 E2000 91200...
- Page 3 Assemble Crane E500series 1. Mounting Base There are three ways to mount the base. One is to mount the base on the ground(pedestal) or under the ground(socket) fig.2 , and on Roll Base fig.3. After the base is installed, insert Fixing Bush(#1-1) as sown in fig.4.
- Page 4 Install Crane E500 series-continue 7. Mount the winch using hardware provided. Fig.7 For winch installation refer to winch operation manual provided. Fig.7 Install Crane E1000 series & E2000 series 1. Mounting Base There are three ways to mount the base. One is to mount the base on the ground(pedestal) or under the ground(socket) fig.8 , and...
- Page 5 Install Crane E1000 series & E2000 series-continue 2. Put the mast weldment(#3) into the base(#1) fig.11. The mast weldment can rotate 360° in the base(#1). Refer to Assembly Drawing and Part List on page x for E1000 series and page x for E2000 series. 3.
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Page 6: Operation
OPERATION A. Cautions before operation C. Attaching the load WARNING 1. The force required to lift the load must not exceed the load Do not wrap the wire rope round the load. This will damage the rating of the crane. Consider the total force required to lift the wire rope and could cause the load to slip out. -
Page 7: Maintenance
MAINTENANCE A. Cleaning the crane • Make sure the load moves smoothly, without hesitation or strain. Clean the crane after the use or whenever it is dirty. • On hand operated models, make sure the winch handle Oil a slight film on all crane surface to protect against rust and rotates freely in both directions. - Page 8 MAINTENANCE-continue Wire Strand • Note the location and concentration of broken wires. Replace wire rope if more than 6 wires are broken in one lay, or more one lay than 3 wires are broken in one strand in one lay. See figure 19 •...
- Page 9 EABW1000SS 1000 3/16 EABW2500-16 2500 1600 EWP2000-02 2000 1500 1200 EABW3500-03 3500 2700 2000 Table 4-E500 series Performance Characteristics Wire Wire rope Lift below floor Load rating (lbs) rope dia. length level (min-max) Position 3/16 20/45 6.9-8.6/31.9-33.6 3/16 20/45 3.8-6.2/28.8-31.2...
- Page 10 Assembly Drawing & Parts List for E500 series Part N0. Description Base Mast Bush Base Weldment Bolt M12x110 Spring Washer M12 Nut M12 Roller Mast Weldment Upper Bracket Weldment Telescopic Boom Weldment 13-1 Clevis Pin Cotter Pin 13-2 Axis Pin...
- Page 11 Assembly Drawing & Parts List for E1000 series 15 16 19-1 18-1 19-2 18-2 19-3 18-3 Part N0. Description Qty Part N0. Description Pedestal Base Cotter Pin Socket Base Hair Cotter Pin Mast Bush Axis Pin Mast Weldment Stop Pin Pulley Pin Ø23x85 Ratchet Jack Assembly...
- Page 12 Assembly Drawing & Parts List for E2000 series 20-1 19-1 19-2 20-2 Part N0. Description Part N0. Description Base Weldment for upright Telescopic Boom Weldment Base Weldment for flush Cotter Pin 3.2x28 Fixing Bush Cotter Pin 1.2x12 Mast Weldment Clevis Pin Ø19x55 Clevis Pin Ø23x85 Stop Pin Ratchet Jack...
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