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Rubicon 480 Manual

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Summary of Contents for Rubicon 480

  • Page 2: Table Of Contents

    Contents Specifications Safety Instructions Operating Instructions 6 Handle Positions 9 Engine Manual Tooling Position & Magnetic Plugs 13 Axle Height Adjustment Gearbox Maintenance 16 Display Functions Electrical Safety 18 Wiring Diagram 19 Main Machine Breakdown Parts List Problem Solving 22 Warranty CAUTION: It is important that you read and understand this manual...

  • Page 3: Specifications

    Specifications RUBICON 480 Weight 160kg (182kg including weights) Head Pressure 112kg (134kg with weights on head) Dimensions 543 x 1007 x 1447 (Width x Height x Length) Rated Voltage 230 Volt 50 Hz Rated Watts 2200W Grinding Path 480mm...

  • Page 4: Safety Instructions

    The handle height position is adjustable for comfortable operation of the RUBICON 480. The height is adjusted at the OPERATE position, next to the lock mechanism. The machine must only be started if the handle is in one of the three OPERATE positions.
  • Page 5 Carbon monoxide is an invisible, odourless gas that can harm or kill. Do not operate the RUBICON 480 with any of the doors or panels removed, open or not properly secured. 25. The RUBICON 480 can produce sound levels in excess of 85db. The operator must wear approved safety hearing protection.

  • Page 6: Operating Instructions

    Personal safety must always be observed when operating the RUBICON 480. 29. The RUBICON 480 must only be used in accordance with the instructions given in this manual. Any other work methods or practices are not approved and could result in serious injury or death.
  • Page 7 Switch on the dust extractor. 48. Hold the handles firmly and switch the RUBICON 480 on by pushing the green button. 49. The controls on the RUBICON 480 include an overload device to protect the motor from irreparable damage.
  • Page 8 In the event of the machine continually pulling to one side, adjust the axle height to obtain the best result (see Axle Height Adjustment section). This machine is designed to operate with all wheels in contact with the floor at all times.

  • Page 9: Handle Positions

    Handle Positions 57. The handle of the RUBICON 480 can be locked into different positions for different purposes. These positions must only be used for the intended purpose, as outlined in this manual. Failure to comply could result in bodily injury.

  • Page 10: Engine Manual

    Engine Manual Instructions of Operation and Maintenance for Single-Phase Capacitor-Start Asynchronous Motor Name of model: Indicates Pole No. Indicates Frame Length (L - Long, M - Mid, S - Short) or Indicates Core Length (C - Long, B - Mid, A - Short) Indicates Centre Height Single-Phase Capacitor-Start Asynchronous Motor...
  • Page 11 WARNING: During the measurement and immediately afterwards, some of the terminals carry dangerous voltages and must not be touched. 2. Check the line voltage : Connect the line voltage in accordance with the value indicated on the nameplate of the motor. To change the direction or voltage of the motor, the connection diagram should be carefully followed.
  • Page 12 62. Maintenance of the motor 1. Daily cleaning : The motor in use should always be kept clean. Water drops or cotton fibres should not be allowed to get inside the motor. 2. Check on the load current while the motor is in operation. Constant care should be taken to keep the load current below the rated value.

  • Page 13: Tooling Position & Magnetic Plugs

    Tooling Position & Magnetic Plugs 64. It is very important to remove all the plugs from the machine before installing standard diamond disks, this includes the magnetic plugs. 65. To remove the insert pin from the middle of the magnetic plugs, tilt the machine to the TOOLING position (as per directions in the Operating Instructions section of this manual), grasp hold of the diamond disk and give it a sharp pull away from the magnetic plug.
  • Page 14 69. If the insert pin is showing signs of wear on the top, it is likely because there is debris in the insert hole or hard-packed dust against the magnet. If the insert pin does If the insert does not go not go all the way in, all the way in, it will result it will result in wear on...

  • Page 15: Axle Height Adjustment

    Axle Height Adjustment This machine is designed to operate with all wheels in contact with the floor at all times. Do not operate with wheels off the floor. 76. There is a spirit level provided (located behind the motor) for levelling the machine, to ensure best user experience and coupling life.

  • Page 16: Gearbox Maintenance

    Gearbox Maintenance Check the gear oil every time the machine is to be operated. Oil Filler Hole Oil Level Observation Hole If the gear oil is running low, please open the cap on the oil filler hole and pour in around 150ml of gear oil at a time. Gear Oil 80W-90 is recommended for use in the gearbox.

  • Page 17: Display Functions

    Display Functions 80. The RUBICON 480 Machines feature a backlit display screen. This is a new feature that greatly enhances the user experience by displaying the machine’s function for the operator, taking a lot of the guess work out of the job.

  • Page 18: Electrical Safety

    99. If no power is available within the specified distance, have an electrician install a suitable power outlet closer to your work. Alternatively use 4mm² cable for up to 40 metres. 100. Do not operate the RUBICON 480 with any of the covers or doors removed or open.

  • Page 19: Wiring Diagram

    Wiring Diagram...

  • Page 20: Main Machine Breakdown

    Main Machine Breakdown...

  • Page 21: Parts List

    Parts List Seq. Part Name Seq. Part Name Upper bracket Lock nut M10 Power plug Flat washer Φ10 Start button Spring washer Φ10 LED display Hexagon socket screw M10x90 Emergency stop button Hexagon socket button head cap screw Handle Spring washer Φ12 Hexagon socket button head cap screw Flat washer Φ12 M4X16...

  • Page 22: Problem Solving

    Problem Solving 101. Diamond grinding has many variables. With understanding, many of the potential issues or problems can be solved simply, without additional expense or time. PROBLEM CAUSE REMEDY EXPLAINATION No power is present Confirm whether power is Using another tool confirms at cable end.

  • Page 23: Warranty

    104. The Rubicon 480 may require replacement parts through the service life of the machine. There are some parts which are normal replacement items, and the wear is not a fault of manufacture. The hour metre on the machine is for the consumer’s reference and not necessarily to measure warranty periods.
  • Page 24 Rubicon Machinery Australia Pty Ltd 6 Giffard Street SILVERWATER NSW 2128 www.rubiconmachinery.com.au...

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