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Sonalika SOLIS 60N Operator's Manual

Narrowtrac series tractors
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OPERATOR MANUAL
60N
75N
90N
Narrowtrac Series Tractors
INTERNATIONAL TRACTORS LIMITED
HOSHIARPUR (INDIA)
Part No. : 10013160AA
Publication No. : S6090N/O17/07
Rev. No. 002, Rev. Date: August-20

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  • Page 1 OPERATOR MANUAL Narrowtrac Series Tractors INTERNATIONAL TRACTORS LIMITED HOSHIARPUR (INDIA) Part No. : 10013160AA Publication No. : S6090N/O17/07 Rev. No. 002, Rev. Date: August-20...
  • Page 3 PREFACE Dear Customer, We welcome you with great pleasure for joining ITL family and thanks for faith and trust you have placed in the careful selection of your tractor. We are sure that our dealer must have taken good care while delivering tractor upto your satisfaction.
  • Page 5 OWNERSHIP AND TRACTOR DETAILS OWNER'S NAME & ADDRESS TEL.NO. Model : Delivery Date : Chassis No. : Bill No. / Date : Engine No. : Alternator Make / Sr. No. : Battery Make / Sr. No. : Starter Motor Make / Sr. No. : FIP Sr.
  • Page 7 OWNERSHIP AND TRACTOR DETAILS OWNER'S NAME & ADDRESS TEL.NO. Model : Delivery Date : Chassis No. : Bill No. / Date : Engine No. : Alternator Make / Sr. No. : Battery Make / Sr. No. : Starter Motor Make / Sr. No. : FIP Sr.

  • Page 9: Table Of Contents

    INDEX Page No. CHAPTER 1: INTRODUCTION & IDENTIFICATION 1.1 Introduction ..............................13 1.2 Chassis Serial Number ..........................14 1.3 Engine Serial Number..........................14 1.4 Statutory Plate ............................14 1.5 ROPS Plate..............................15 1.6 Type Approval Plate ...........................16 1.7 Universal Symbols .............................17 CHAPTER 2: WARRANTY & SAFETY NOTES 2.1 Introduction ..............................18 2.2 Warranty, Pre-delivery and Installation ......................18 2.3 Warranty Procedure ...........................19...
  • Page 10 INDEX Page No. 2.32 Road Transport ............................36 2.33 Road Regulations ............................37 2.34 Safety-After Operation ..........................37 2.35 Risks Deriving from Exposure to Noise ....................37 2.36 Safely Handling Batteries.........................39 2.37 Handle Fuel with Care ..........................40 2.38 Avoid Hot Exhaust............................40 2.39 PTO Safety ..............................40 2.40 Safety while Operating Loader attachments ....................42 2.41 Avoid contact with Agricultural Chemicals....................43 2.42 Limited Use in Forestry Operation ......................44...
  • Page 11 INDEX Page No. 4.10 Acceleration Control..........................74 4.11 Stopping the Tractor..........................75 4.12 Turning off the Engine..........................75 4.13.1 Under Hood Muffler..........................75 4.13.2 Catalytic Converter ..........................76 4.14 Clutch...............................76 4.15 Gear Change Levers..........................77 4.16 Gearshift Lever ............................77 4.17 Speed Range Selector Lever........................77 4.18 Shuttle Lever............................77 4.19 PTO Lever..............................77 4.20 Power Take-off ............................78 4.21 Service Brake............................81...
  • Page 12 INDEX Page No. 5.5 Replacement of Oil Filter & Engine Oil ....................103 5.6 Replacement of Fuel Filters, Air Bleeding & Water Separator ..............105 5.7 Radiator ..............................107 5.8 Power Steering Reservoir Oil Level ......................108 5.9 Transmission / Hydraulic Oil Filter ......................108 5.10 Clutch Pedal............................109 5.11 Foot Brake Pedals..........................109 5.12 Oil Changes in 4WD Front Axle ......................110...

  • Page 13: Chapter 1: Introduction & Identification

    & I NTRODUCTION DENTIFICATION 1.1 Using this Operator Manual This manual is an important part of your tractor and it should be kept with the tractor even when you sell it. Reading this manual will help you and others avoid personal injury or damage to the tractor. Information provided in this manual will help you to use the tractor in safest and effective way.

  • Page 14: Chassis Serial Number

    & I NTRODUCTION DENTIFICATION 1.2 Chassis Serial Number Chassis and/or engine serial numbers are used to register the vehicles. They are also used to assist your dealer when ordering or referring to special service information. Whenever you have occasion to consult your dealer, remember to identify your vehicle with this number.

  • Page 15: Rops Plate

    & I NTRODUCTION DENTIFICATION 1.4.2 Statutory Plate (Cabin Tractor) In Cabin models, Statutory plate is riveted on Rear side of tractor as shown in Fig. 1.4.2. Fig.1.4.2 Statutory Plate (EEC) 1.5.1 ROPS Plate (Platform Tractor) ROPS certificate plate is riveted on rear side of tractor as shown in figure 1.6.

  • Page 16: Type Approval Plate

    & I NTRODUCTION DENTIFICATION 1.5.2 ROPS Plate (Cabin Tractor) ROPS certificate plate is riveted on rear side of tractor as shown in figure 1.5.2. Information about ROPS serial number and tractor model is engraved on ROPS plate. INTERNATIONAL TRACTORS LIMITED ROPS Serial No.

  • Page 17: Universal Symbols

    & I NTRODUCTION DENTIFICATION 1.7 Universal Symbols As a guide to the operation of your tractor, various universal symbols have been utilized on the instruments, controls and other places on tractor. The symbols are shown below with an indication of their meaning. Read Operator's Manual Fast Safety Alert Symbol...

  • Page 18: Introduction

    ARRANTY NOTE: WARRANTY WILL BE REIMBURSED AS intended use. The tractor manufacturer accepts no PER THE WARRANTY POLICY, KINDLY CONTACT liability for any damage or injury resulting from misuse NEARBY DEALER/DISTRIBUTOR. and these risks must be borne solely by the user Compliance with, and strict adherence to, the conditions of operation, service and repair as specified by the manufacturer also constitute essential...

  • Page 19: Warranty Procedure

    ARRANTY 2.3 Warranty Procedure new Dealer, the latter will readily provide assistance in emergency but you will be charged at normal rates for C o r r e c t i n s t a l l a t i o n , c o u p l e d w i t h r e g u l a r any work undertaken unless: maintenance, will do much to prevent breakdowns.

  • Page 20: Safety Alert Symbols And Terms

    AFETY OTES 2.8 Safety Alert Symbols and Terms This safety alert symbol means ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED ! The safety alert symbol identifies important safety messages on machines, safety signs, in manuals or elsewhere. When you see this symbol, be alert to the possibility of personal injury or death. Why is SAFETY important to you? *ACCIDENT DISABLE and KILL* * ACCIDENTS are COSTLY * * ACCIDENTS can...

  • Page 21: Safety: Danger, Warning And Caution

    AFETY OTES 2.11 Safety: Danger, Warning and Caution 2.13 Safety: Follow A Safety Program For safe operation: Whenever you see the words and symbols shown below, used in this book and on decals, you MUST For safe operation of an agricultural tractor, you must take note of their instructions as they relate to be a qualified and authorized operator.

  • Page 22: Safety Frame

    AFETY OTES 2.14 Safety Frame (ROPS) - Optional A Safety frame and seat belt is fitted as standard equipment to the platform tractor at the time of factory assembly. If the safety frame was deleted by the original purchaser or has been removed, it is recommended that you equip your tractor with a Safety frame and a seat belt.

  • Page 23: Safety: Prepare For Safe Operation

    AFETY OTES 2.15 Safety: Prepare For Safe Operation Protect yourself: Wear all the protective clothing and personal safety devices issued to you or called for by job conditions. Don't take risk hence you may carry/wear the following: (a) A hard hat. (b) Safety glasses, goggles or face shield.

  • Page 24: Know Your Equipment

    AFETY OTES 2.16 Know Your Equipment: Know your tractor. Know how to operate all equipments on your tractor and the implements attachments used with it. Know the purpose of all the controls, gauges and dials. Know the rated load capacity, speed range, braking and steering characteristics, turning radius and operating clearances.

  • Page 25: Use All Available Protective Devices

    AFETY OTES 2.17 Use all Available Protective Devices Keep all protective devices in place and securely fastened. Make certain all guards, shields safety signs are properly installed, as specified, and are in good condition. IMPORTANT: To help keep you and others around you safe, your tractor should be equipped with: Safety belt.

  • Page 26: Clean The Tractor

    AFETY OTES Stop the engine, wait for it to cool before refueling and checking the engine oil level. Perform all maintenance procedures outlined in the maintenance section of this manual. Check that the trac tor PTO shield an d drive line guards are in place and operating properly.

  • Page 27: Protect The Environment

    AFETY OTES 2.20 Protect the environment: It is illegal to pollute drains, water courses or soil. Use authorized waste disposal facilities, including civic amenity sites and garages providing facilities for disposal of used oil. If in doubt, contact your local authority for advice.

  • Page 28: Safety: Starting

    AFETY OTES 2.22 Safety: Starting Warn bystanders before starting: Before starting, Walk all around the tractor and any attached equipment. Make sure that no one is under it, on it, or close to it. Let other workers and bystanders know you are starting up and don't start until everyone is clear of the tractor, implements and towed equipment.

  • Page 29: Follow Recommended Starting Procedure

    AFETY OTES 2.23 F o l l o w r e c o m m e n d e d s t a r t i n g procedures Follow the starting procedures recommended in the "Operation" section of this Operator Manual. This includes normal starting, cold starting and use of starting fluids.

  • Page 30: Follow Safe Operating Practices

    AFETY OTES Before starting, inspect the work area to establish the 2.26 Follow safe operating practices: best and safest procedure. Plan your work so that you Operating the controls smoothly: don't jerk the drive as straight as possible forward. Beware of steering wheel or other controls.

  • Page 31: Risk Of Overturning

    AFETY OTES WARNING : Never lift a load over anyone WARNING : NEVER stand, or allow anyone else stand between the tractor and implement unless the engine is turned off parking brakes is engaged, the transmission is in DO NOT lift object that cannot be contained safely neutral, and all attachments or implements in the bucket, get the appropriate attachment.
  • Page 32 AFETY OTES WARNING : NEVER disengage the clutch or attempt to shift gear after you have started downhill. It is always preferable to straight up or down a steep slope rather than across it. Avoid crossing steep slopes if possible. If you must do so, avoid any holes or depressions on the downhill side (Fig.2.29a).

  • Page 33: To Avoid Rear Overturns

    AFETY OTES 2.30 To avoid rear overturns WARNING : Hitching to the rear axle, or any other point above the drawbar, can cause a rear overturn. DO NOT pull anything using the top link connection, or from any point above the centre line of the rear axle. Always use an approved drawbar, and only use a drawbar pin that locks into place.
  • Page 34 AFETY OTES If the front end of the tractor starts to lift, reduce your speed (Fig. 2.30c). If your tractor is bogged down in the mud or frozen to the ground, DO NOT attempt to drive forwards. The tractor can rotate around its rear wheels and overturn (Fig.

  • Page 35: General Operating Hazards

    AFETY OTES 2.31 General operating hazards When using chemicals, carefully follow the — chemical manufacturer's instructions for use, storage and disposal. Also follow the chemical application equipment manufacturer's instructions. When operating under poor visibility conditions, or — in the dark, use your ground speed. (DO NOT use your ploughing lights when traveling on a roadway because rear pointed white lights are illegal except when reversing and...

  • Page 36: Road Transport

    AFETY OTES 2.32 Road Transport Before operating your tractor on a public road, a — number of precautions must be taken. Familiarize yourself - and comply - with all local — bylaws, and national laws appropriate to your tractor. Lock brake pedals together. —...

  • Page 37: Road Regulations

    AFETY OTES 2.33 Road regulations 2.34 Safety-After Operation When operating your tractor on a public road a number When stopping at any time, bring the tractor to a secure of precautions must be taken. halt (DO NOT park on a slope), apply the parking brake, engage the Park Lock (if installed), disengage WARNING : DO NOT allow any passengers on the tractor or towed equipment.

  • Page 38: Risks Deriving From Exposure To Noise

    AFETY OTES lasting a very short time are highly damaging since the 2.35 Risks deriving from exposure to ear is unable to actuate any physiological protective noise: measures in time. Hyperdulia from noise generally Noise characteristics and measurement arises after several years of exposure and depends on the PEL (risk almost null below 80 dBA) and on Noise is a pressure variation in an elastic medium, individual characteristics.

  • Page 39: Safely Handling Batteries

    AFETY OTES 2.36 Safely handling Batteries Battery gas can explode. Keep sparks and flames away from batteries. Use a flashlight to check battery electrolyte level. Never check battery charge by placing a metal object across the posts. Use a voltmeter or hydrometer. Always remove grounded (-) battery clamp first and replace grounded clamp last.

  • Page 40: Handle Fuel With Care

    AFETY OTES 2.37 Handle fuel with care: It is highly flammable. Do not refuel tractor while smoking or when near open flame or sparks. Always stop engine before refueling tractor. Fill fuel tank outdoors. Prevent fires by keeping tractor clean of accumulated trash, grease, and debris.
  • Page 41 AFETY OTES CAUTION: Remove PTO cap (A) only when the PTO is to be used. As soon as PTO-driven implement is removed, re-install cap over PTO stub shaft. The master shield (B) can be folded up to allow an implement to be connected, but it must be folded down again afterwards.

  • Page 42: Safety While Operating Loader Attachments

    AFETY OTES Check carefully for any interference, make sure TPL is locked in the upward position if it is not used. As far as possible, angles (a) and (b) at the universal joints should be the same at both ends of the Telescoping driveline.

  • Page 43: Avoid Contact With Agricultural Chemicals

    AFETY OTES • The equipment must only be used for the applications intended by the manufacturer. An improper use may cause serious damage and injury. • Always check the weight and nature of the load to be handled and the stability of the tractor in relation to the ground conditions.

  • Page 44: Limited Use In Forestry Operation

    AFETY OTES 2.42 Limited Use in Forestry Operation The intended use of tractor when used in forestry operations is limited to tractor-specific applications like transport, stationary work such as log splitting, propulsion, or operating implements with PTO, hydraulic, or electrical systems. These are applications where normal operation does not present a risk of falling or penetrating objects.

  • Page 45: Safety Labels & Its Position On Tractor

    AFETY OTES 2.45 Safety Labels & its Position on Tractor Replace missing or damaged safety signs. Use this operator manual for correct safety sign placement. There may be additional safety information contained on parts and components sourced from suppliers that is not reproduced in this operator manual.
  • Page 46 AFETY OTES 3. Safety Labels as per following details: Location in Cabin variants: Inside cabin on RHS pillar, Location in Platform tractor: On Dashboard Read operator’s manual for greasing points on tractor Carefully read operator’s manual before handling the tractor. Cabin tractor Platform tractor 4.
  • Page 47 AFETY OTES 5. Safety Labels as per following details: Location in Cabin tractors: Inside cabin on RHS pillar Location in Platform tractors: Placed on Dashboard Observe instructions & safety rules when operating. Carefully read operator’s manual before handling the tractor. Cabin tractor Platform tractor 6.
  • Page 48 AFETY OTES 7. Safety Label as per following details (a & b): Location in Cabin tractors: Placed inside cabin LHS side Location in Platform tractors: Placed on LHS Fender. Platform tractor a. Safety Label for No rider Cabin tractor Platform tractor b.
  • Page 49 AFETY OTES 9. Safety Label for NOT opening rear window from outside (Cabin Models) Location: Placed on outside of Rear window glass DO NOT OPEN FROM OUT SIDE 10. Safety Label for Instructions on Air Cleaner Location: Placed on Air cleaner assembly Facelift model Regular model 11.
  • Page 50 AFETY OTES 12. Safety Label for Battery Location: Placed outside on Battery Cover plate 13. Safety Label for Independent PTO operation (Cabin tractor) Location in Cabin models: Placed on Floor near IPTO Clutch lever Location in Platform models: Placed on Dashboard 13.

  • Page 51: Chapter 3: Instruments And Controls

    NSTRUMENTS AND ONTROLS 3.1.1 Instruments and Controls (Platform tractor) Hand Accelerator Lever Foot Brake Pedal Foot Accelerator Pedal Gear Shifter Lever Draft Lever Position Lever Diff Lock Pedal DCV Lever PTO Lever Range Lever Clutch Pedal Shuttle Lever IPTO Lever Combination Switch Steering Wheel 4WD Lever...

  • Page 52: Instruments And Controls (Cabin Tractor)

    NSTRUMENTS AND ONTROLS 3.1.2 Instruments and Controls (Cabin tractor) Hand Accelerator Lever Foot Brake Pedal Foot Accelerator Pedal Gear Shifter Lever Draft Lever Position Lever Diff Lock Pedal DCV Lever PTO Lever Range Lever Clutch Pedal Shuttle Lever IPTO Lever* Steering Wheel 4WD Lever Parking Brake...

  • Page 53: Instrument Panel (Regular Tractor)

    NSTRUMENTS AND ONTROLS 3.2.1 Instrument Panel (Regular tractor) Fig.3.2.1 Warning Lights Coolant Temperature Gauge Left Turn Indicator Light 10 High Temperature Warning Indicator Battery Discharging Warning Light PTO 540 Indicator Trailer Turn Indicator 12 Parking Light Dry Air Filter Clogging Warning Light 4x4 Engage Indicator 13 PTO 540E Indicator 14 High Beam Indicator...

  • Page 54: Instrument Panel (Crdi Engine)

    NSTRUMENTS AND ONTROLS 3.2.2 Instrument Panel (CRDi engine) Fig.3.2.2 Warning Lights High Beam Indicator Work Lamp Malfunction /OBD Indicator Battery Discharging Warning Light Low Brake Oil Indicator Engine Oil Pressure System Diagnostic Error Air Filter Clogging Indicator Engine Preheat Indicator 4x4 Engage Indicator Button For Up Scroll Water in Fuel Indicator...
  • Page 55 NSTRUMENTS AND ONTROLS 3.2.1 Indicator for Plough Lamp (Work Lamp) This indicator glows when Plough lamp is in ON condition. 3.2.2 Battery Discharge Warning Light This indicator indicates that either battery is being charged or not. It will glow when Ignition switch is ON but Engine is OFF.
  • Page 56 NSTRUMENTS AND ONTROLS 3.2.7 PTO 540 Indicator This indicator glows on engagement of 540 PTO option. 3.2.8 PTO 540E Indicator This indicator glows on engagement of 540 Economy PTO option. 540E 3.2.9 PTO 1000 Indicator This indicator glows on engagement of 1000 PTO option.
  • Page 57 NSTRUMENTS AND ONTROLS 3.2.13 Left Turn Indicator It glows when the left side indicator is switched ON. 3.2.14 Right Turn Indicator It glows when the right side indicator is switched ON. 3.2.15 Trailer Turn Indicator This indicator glows when left or right trailer indicator is ON.
  • Page 58 NSTRUMENTS AND ONTROLS 3.2.19 Indicator for System Diagnostic Error This indicator glows when there is any error in system. Contact your nearest dealer if this indicator glows. 3.2.20 Engine Preheat Indicator This indicator glows when ignition heater is ON at second position of starting key.
  • Page 59 NSTRUMENTS AND ONTROLS 3.2.24 Button for Final OK Selection This button is used to confirm selected option as final. 3.2.25 RPM Meter Green zone Needle of this meter indicates speed of engine in (Safe operation) revolution per minute. The pointer should never reach the Red zone which shows excessive engine speed.
  • Page 60 NSTRUMENTS AND ONTROLS PUSH BUTTON USE FOR CLOCK SETTING OPERATIONS Set time when you press the bottom button on the right access the menu page in which you can set up time. Hour filed 10:30 is selected automatically as in image below. By pressing then up arrow (Left button) the number is incremented by 1, by pressing the down arrow de- cremented by 1.

  • Page 61: Dashboard Controls

    NSTRUMENTS AND ONTROLS 3.3.(a) Dashboard Controls (Platform tractor) Mobile Charging Socket Combination Switch Beacon Hazard Warning Light Switch Ignition Switch Switch PTO Control Switch 3.3.(b) Dashboard Controls (Cabin tractor) Combination Switch Mobile Charging Socket Ignition Switch Hazard Warning Switch PTO Control Switch O P E R A T O R M A N U A L...
  • Page 62 NSTRUMENTS AND ONTROLS 3.3.1 (a) Combination Switch (Cabin Tractor) (Lighting, Turn Signals, Horn Control Lever) This control lever is located on the left hand side of dashboard. Operate the lever as described below. Lighting Operation : To turn the lights 'ON' or 'OFF' twist the middle portion of lever in clock wise Fig.
  • Page 63 NSTRUMENTS AND ONTROLS 3.3.1 (a) Combination Switch (Platform Tractors) Side Indicator Switch (A): This switch is used for indicating the vehicle turn. Move turn signal lever left to indicate left (L) hand turn or right (R) for right hand turn. Indicator lights will flash according. Horn Switch (B): Press this switch to blow the Horn.

  • Page 64: Fuse Boxes

    NSTRUMENTS AND ONTROLS 3.3.5 PTO Control Switch, See fig. 3-3 (k) This switch is used to ON/OFF the PTO operation. Fig. 3-3 (k) 3.3.6 Ignition (Starting) Switch, See fig. 3-3 (l) Starting (Ignition) Switch has following functions: Symbol Function Ignition OFF Fig.

  • Page 65: Battery

    NSTRUMENTS AND ONTROLS 3.4.2 Fuse Box (Regular tractor) Fuse box is mounted on the dashboard. Remove the cover of Fuse box by pressing the fuse box in lateral direction, as it will come of from locking clamp. Replace the fuse whichever need replacement (Never install a wire instead of proper fuse.

  • Page 66: 7' Pin Rear Socket For Trailer

    NSTRUMENTS AND ONTROLS 3.6.1 ‘7’ Pin Rear Socket 7 Pin Socket (A) is provided at rear side for electrical connections for the trailer. Details of connectors is as follows: Pin No Function Wire Color LH turn indicator Yellow Not used Earth White RH turn indicator...

  • Page 67: Tractor Lights (Platform Tractor)

    NSTRUMENTS AND ONTROLS 3.7.1 Tractor Lights (Platform Tractor) 1. Head Lights 2. Front Parking Lights 3. Beacon Light (Optional) To be used according to your country's regulations. 4. Tail lamp 5. Plough Lamp Adjustable plough lamp with both vertical and horizontal adjustments. 6.

  • Page 68: Tractor Lights (Cabin Tractor)

    NSTRUMENTS AND ONTROLS 3.7.2 Tractor Lights (Cabin Tractor) 1. Head Lights 2. Front Parking Lights 3. Beacon Light (Optional) To be used according to your country's regulations. 4. Work Lights (Front) 5. Tail Lights 6. Work Lights (Rear) 7. Registration Plate Light Fig.

  • Page 69: Adjusting Steering Wheel Height

    NSTRUMENTS AND ONTROLS 3.8.1 Adjusting Steering Wheel Height (Platform Tractor) Operator can adjust steering wheel height (Up & Down) as per his comfort: Lift the lever (A), fig. 3.8.1 (a) — Move the steering column assembly to desired — height as shown in figure 3.8.1 (b). Release the lever to lock the steering column in —...

  • Page 70: Registration Plate

    NSTRUMENTS AND ONTROLS Tilting Steering Wheel (See fig. 3-9 b) Towards Operator : Hold the lever (2, Fig. 3.8.2b) in lifted position and pull steering column assembly towards operator side. Select the inclined position and release lever (2, Fig. 3-9 b) for self locking. Away from Operator : Hold lever (2, Fig.3.8.2b) in lifted position.

  • Page 71: Driver's Seat

    NSTRUMENTS AND ONTROLS 3.10 Driver's Seat The driver's seat can be adjusted in horizontal and vertical control (Fig.3.10). Horizontal adjustment Lift the lever (1) to move the seat forward or backward. Seat height vertical adjustment Use knob (2) to adjust the suspension. LIFT Use knob (3) to adjust the height of the seat vertically.

  • Page 72: Operator Presence Control (Opc)

    Carefully read the starting instructions decals, affixed on the side where driver climbs. Operator Presence Control (OPC) - Optional Feature 4.1.1. Parking Brake OPC: This tractor is equipped with an audible and visible alarm that alerts the operator when he leaves the driving position with the park brake not applied. This audible and visible alarm shall be activated after operator has been detected out of the driving position and the parking brake is not applied.

  • Page 73: Engine

    4.5 Engine - Wait a further 10 seconds and then turn the ignition key to “START” position again. Starting the Engine - As soon as the engine starts, repeat the pre heating WARNING: Make sure that the starting system or starting procedure as described above. allows the engine to start only when all gear &...

  • Page 74: Marching The Tractor

    4.9 Marching the Tractor CAUTION: Do not keep your foot on the WARNING: Before moving off, make sure you gearshift clutch pedal when driving and are perfectly familiar with the brakes, transmission, PTO, differential lock and engine shutoff. remember to check and adjust the clutch to prolong its life and avoid sudden damage to it.

  • Page 75: Stopping The Tractor

    Foot Accelerator While using foot accelerator, keep the hand throttle in idle position moreover while using hand throttle the foot accelerator can be used to accelerate above the speed set by hand throttle. Foot Accelerator Pedal Fig. 4.10 (c) 4.11 Stopping the Tractor —...

  • Page 76: Catalytic Converter

    4.13.2 Catalytic Converter (Optional) In models with CRDi engines, Catalytic converter is fitted inside the bonnet for better emission controls. Fig. 4.13.2 4.14 Clutch Gearshift clutch pedal. Pedal released = Drive engaged. Pedal pressed = Drive disengaged. Select lower gear as per load condition and don’t over ride the clutch for acceleration.

  • Page 77: Gear Change Levers

    4.16 Gearshift Lever Shifting Knobs: The lever has four different positions. All four gears are fully synchronized. Fig. 4.16 4.17 Speed range selector lever The speed range selector lever has three possible positions corresponding to the low, medium and high speed ranges.

  • Page 78: Power Take-Off

    4.20 Power Take-Off Tractor is equipped with standard PTO that complies with International regulations. PTO output shaft is Installed at the rear of transmission housing. PTO Shaft can be driven in either of two modes 1. Live PTO It is directly driven by engine and its operation is —...
  • Page 79 PTO Speed Selection PTO out put has two speeds i.e. 540 and 540E which 540E (Upward) can be selected through PTO speed selection lever. Speed must be changed with PTO disengaged. Neutral 540 (Downward) PTO SPEED FORWARD BACKWARD CENTER SELECTION LIVE PTO PTO Speed 540E...
  • Page 80 PTO FLOW CHART LEVER POSITION & PTO DRIVLINE REVOLUTIONS GEAR SPEED FORWARD / PTO ENGAGEMENT INDEPENDENT PTO MODE PTO SPEED LEVER REVERSE LEVER LEVER CLUTCH LEVER DOWNWARD 540@1938 ERPM NETURAL / NETURAL / ENGAGED BACKWARD UPWARD 540E@1650 ERPM GEAR GEAR LIVE NETURAL / NETURAL /...

  • Page 81: Service Brake

    WARNING: When using the PTO drive with a stationary tractor, ALWAYS make sure that the gears are in neutral and that the parking brake is applied. WARNING: Before starting up any PTO driven implement hitched to the three-point linkage, lift the implement to its full height using position control and check that at least 1/4 of the total length of the telescopic section of the drive shaft is engaged.

  • Page 82: Hydraulic Trailer Brake (Optional)

    Parking brake release: Press the push button, push the parking brake lever downward and release the button. WARNING: Always engage the hand brake when the tractor is used for work at a standstill, even if only for brief periods of time.

  • Page 83: Differential Lock

    4.24 Differential Lock The rear axle differential is equipped with a locking device to engage when one of the rear wheels slips owing to lack of grip. To lock the differential, slow the tractor down and fully press the pedal (Fig. 4.24). NOTE: For the best results, engage the differential lock before the wheels are likely to slip.

  • Page 84: Ground Speeds

    4.25 Ground Speeds Following listed gear speeds are in kmph at rated rpm with 14.9x24 Rear tyres. To convert Kmph into mph, multiply with 0.625. SPEED SPEED @2200 @2000 SHUTTLE RATED ERPM RANGE GEAR RATED ERPM OPTION 60N, 75N/90N (EU*), 75N (Non-EU) 90N (Non-EU) 0.46...

  • Page 85: Front Drive, Four Wheel Drive (4Wd)

    4.26 Front Drive, Four Wheel Drive (4WD) Press control lever downward to engage the four wheel drive(4WD). Follow the reverse to disengage the four 4WD Control Lever wheel drive. Dashboard Indicator shall glow on the engagement of 4WD. The purpose of the front drive is to increase traction on broken ground, mud and slippery surfaces.

  • Page 86: Front Track Width Adjustment

    4.28 Front Track Width Adjustment There are 4 provisions available for front track adjustment which can be obtained by reversing rim disc positions or by interchanging the front tyre rim assembly with each other. Front Please refer following table front track Tyre adjustments :...

  • Page 87: Wheels And Tyres

    WARNING : When jacking up the tractor, pay attention that its weight is correctly distributed and securely wedge the wheels on the Ÿ ground tighten all nuts and bolts to the required torque. Rear wheels are very heavy. Always use a hoist or other suitable lifting equipment to handle, "mount and dismount wheels. Ÿ...

  • Page 88: Ballasting The Front Axle

    4.31 Ballasting the Front Axle If heavy implements that destabilize the tractor are hiteched to the lift, cast iron plate can be added to the front end to counterbalance their weight (Fig.4.31) The plates have handle so that they can be mounted and demounted more easily.

  • Page 89: Ballasting With Water For Rear Wheels

    4.32 Ballasting with Water for Rear Wheels Add weight to rear wheels if needed to improve traction or for stability. The amount of rear ballast should be matched to job and the ballast should be removed when it is not needed. The weight should be added to the tractor in the form of liquid ballast, rear wheel weight or a combination of both.

  • Page 90: Three Point Linkage

    4.34 Three-point Linkage These tractors are equipped with a Category-II three point-linkage provided with fixed ball ends. To ensure correct tractor operation, check that the dimensions and weight of each implement correspond to the three point linkage and power lift specifications. There are two holes provided in Lower link at outer end A &...

  • Page 91: Hitching & Unhitching Implements

    4.35 Hitching Implements Position the tractor to align corresponding linkage with the hitch points of implements. Keep the implement on hard & leveled surface and attach as per given below instructions : First attach with Left lower link (A) and Right Lower Ÿ...

  • Page 92: Hydraulic Control Operations

    4.36 Hydraulic Controls Operations The power-lift control levers are used to set the Draft Lever following (Fig. 4.36): Position Control Ÿ Draft Control Ÿ Mixed Control (Combination of Position & Draft) Ÿ Position Lever Position Control Operation Position control is used to raise, hold and lower three point linkage mounted...

  • Page 93: Top Link Of The Mechanical Power Lift

    4.37 Top Link Of The Mechanical Power Lift The Rocker bracket has three holes for hitching the implement and adjusting it is slant. It also provides a Top Link means of adjusting draft control sensitivity. Which should be a chosen according to soil conditions. Upper Hole For Transportation Fig.

  • Page 94: Convertible Auxiliary Hydraulic 2Da/2Sa

    4.39 Convertible Auxiliary Hydraulic For Platform tractor 2DA/2SA (Optional feature) Directional Control Valve (DCV) equipped is operated by two levers. Lever "C" ( Fig.4.39 -a&b) is controlling Double Acting (DA) DCV and Lever "D" ( Fig.4.39 -a&b) is controlling Convertible Double Acting (DA) Single Acting (SA) DCV.

  • Page 95: Roll Over Protection Safety Structure (Rops)

    4.41 Roll Over Protection Safety Structure (ROPS) (For Platform tractor) Middle ROPS (Foldable to Front) The tractor is equipped with a dual ROPS, which is approved according to current EEC standards. ROPS System consists of middle ROPS (mounted in front of driver seat) and rear ROPS (mounted behind Rear ROPS the driver seat).

  • Page 96: Tractor Transport

    IMPORTANT : Make sure that the Rear View Mirrors are on upper side and Revolving light is detached while folding ROPS (see figure 4.41(c) Fig. 4.41(c) 4.42 Tractor Transport Towing the tractor (Fig. 4.42a) If you need to tow or push the tractor for a short distance, remember that the power steering system will allow you to drive and steer it for a short way with the engine off.

  • Page 97: Jack Up The Tractor - Lifting Points

    4.43 Jack Up the Tractor - Lifting Points The illustrations show the recommended lifting points for jacking up the tractor. Use a stable lifting jack with sufficient lifting force. Raise front of the Tractor : A) Raise Center of the Axle (use wooden wedges between front axle support and front axle beam to prevent axle from tilting).

  • Page 98: Chapter 5: Maintenance

    AINTENANCE 5.1 Routine Maintenance Table LEGENDS: ADJUST GREASE TIGHTEN C / P CHECK / TOP UP CHECK CLEAN C / T CHECK / TIGHT DRAIN REPLACE C / A CHECK / ADJUST MAINTENANCE INTERVAL (HOURS) EVERY 10 1000 1250 1500 1750 2000 SERVICE ITEM GENERAL...
  • Page 99 AINTENANCE MAINTENANCE INTERVAL (HOURS) EVERY 10 1000 1250 1500 1750 2000 TRANSMISSION / HYDRAULIC OIL FILTER MAGNETIC STRAINER TRANSMISSION BREATHER ASSY OPERATION OF HYDRAULICS HYDRAULIC HOSES AND CLAMPS FOR TIGHTNESS BRAKES BRAKE OPERATION BRAKE PEDAL FREE PLAY C / A C / A C / A C / A...

  • Page 100: Fuel Tank Filling

    AINTENANCE 5.2 Fuel Tank Filling Store fuel cans away from direct sunlight and slightly tilted, so that any sediment inside is Comply with the following instructions when eliminated through the outlet tube. working with the diesel fuel: To make sludge and water condensation easier to remove;...

  • Page 101: Cleaning Of Air Cleaner

    AINTENANCE 5.3.1 Cleaning of Air Cleaner (Regular models) Clean the primary element at first 50 hours and then Air Cleaner Assy. after every 250 hours of operation or whenever choke indicator glows on dashboard. Replace primary element after 3 times cleaning or 750 hrs, whichever is earlier.
  • Page 102 AINTENANCE 5.3.2 Cleaning of Air Cleaner (Facelift models) Cover Clean the primary element at first 50 hours and then after every 250 hours of operation or whenever choke indicator glows on dashboard. Replace primary element after 3 times cleaning or 750 hrs, whichever is earlier.

  • Page 103: Engine Oil Level

    AINTENANCE max.mark 5.4 Engine Oil Level min.mark Leave the tractor parked on a leveled surface for at least five minutes before checking the level, to allow the oil to settle in the sump. Take out the DIPSTICK, wipe it with a rag and then dip it into sump again, then remove the dipstick again and ensure that the oil level is within the upper/lower Dip Stick...
  • Page 104 AINTENANCE Refilling Engine Oil : During the running in period, the engine oil must Ÿ be changed after first 50 hours. Following this, Oil Filler Cap change Engine oil at every service. Drain the oil when engine is hot. Ÿ Remove drain plug after parking the tractor on Ÿ...

  • Page 105: Replacement Of Fuel Filters, Air Bleeding & Water Separator

    AINTENANCE 5.6.1 Replacement of Fuel Filters (DI Engines) 1. Shut down fuel cock. Fuel Cock 2. Remove the filter by rotating it in anti-clockwise direction by hand or special wrench. 3. Take new filter and check it for proper seating of gasket.
  • Page 106 AINTENANCE 5.6.2 Replacement of Spin-on Fuel Filter (CRDi Engines) (Fig. 5.6.2a) Close the fuel supply. Ÿ Unscrew the Fuel Filter Assy (1). Ÿ Take new Fuel Filter and replace it. Ÿ Open the Fuel Supply. Ÿ Slightly loose the bleed screw (2) and do the hand Ÿ...

  • Page 107: Radiator

    AINTENANCE 5.7 Radiator Reserve tank Radiator Cap Coolant Level in Radiator (Hot) Slowly open the radiator cap up to the safety catch (about 1/3 turn). Wait to allow the steam to escape. Continue opening the cap, press it down firmly to release the safety catch.

  • Page 108: Power Steering Reservoir Oil Level

    AINTENANCE 5.8 Power Steering Reservoir Oil Level Take out dipstick cum breather (1) and wipe it with clean cloth and observe the oil level in the tank. If necessary pour additional oil through the dipstick hole. (The oil filter for power steering circuit is located on the power steering reservoir.) Unscrew the four bolts (2) of filter strainer housing cover plate then remove and Clean the filter strainer...

  • Page 109: Clutch Pedal

    AINTENANCE 5.10 Clutch Pedal By pressing clutch pedal the motion and power or engine will be disengage from gearbox. Release the 25-30 mm clutch pedal slowly for transfer the engine power to gear box. Method to Check Clutch Pedal Free Play Press down the clutch pedal and measure the free play of pedal as shown in the figure.

  • Page 110: Oil Changes In 4Wd Front Axle

    AINTENANCE 5.12 Oil Changes in 4WD Front Axle Axle housing Place a vessel under the drain plug (see fig. 5.12a). Ÿ Remove the drain plug, drain out all the oil. Ÿ Fit the plug back when no more oil is coming out. Ÿ...

  • Page 111: Oil Changes For Transmission, Rear Final Drives And Power Lift Hydraulic Circuits

    AINTENANCE 5.13 Oil Changes for Transmission, Rear Final Drives and Power Lift Hydraulic Circuits NOTE: It is advisable to change the oil in the gear box for the first time after 500 hours, then after every 1000 hours service. Drain Plug NOTE: When draining out and filling oil and checking oil level, take care that the transmission is in horizontal position.

  • Page 112: Cleaning Of Suction Strainer

    AINTENANCE Recommended Oil Grades & Application Range 50˚C 122˚F We recommend use of SAE-80W / TRACELF MM-H3 oil grade comply to API Gl4 - GL5 for transmission and 40˚C 104˚F Oil brakes. 30˚C 86˚F 20˚C 66˚F Refer the chart for appropriate oil viscosity according to the ambient temperature.

  • Page 113: Inspection Of Hoses

    AINTENANCE 5.15 Inspection of Hoses Check hose clamps of the following systems for NOTE: Refer Maintenance Schedule for tightness: Inspection interval of Hoses. • Air Cleaner to engine intake or turbocharger • Cooling system • Hydraulic system • Fuel system Check all hoses for cracks which could cause leaks or possible failure.

  • Page 114: Starter Motor

    AINTENANCE 5.18 Starter Motor (12V, 2.5 kW) Starter motor is mounted on the right side of the engine. The starting motor rotates the engine crankshaft for starting. Visually check the starter for damage. If starter is dusty, blow off dust using compressed air. Note: If defects are found in the starter, contact your dealer.

  • Page 115: Fuses In Fuse Box

    AINTENANCE 5.20 Fuses in Fuse Box Fuses against short circuits and excessive power NOTE : Before replacing a blown fuse with a draw protect the tractor's electrical system. The new, equivalent ohm, the cause that lead to the number of the fuses in the electrical system depends fault should be ascertained and removed.
  • Page 116 AINTENANCE Vehicle Fuse Box (Cabin Tractor with CRDi Engine): Fuse box is located beneath the dashboard. Fig. 5.20.2 O P E R A T O R M A N U A L...
  • Page 117 AINTENANCE Vehicle Fuse Box (Regular Platform Tractor with Non-CRDi Engine): Fuse box is located beneath the dashboard. Fig. 5.20.3 O P E R A T O R M A N U A L...

  • Page 118: Long Idle Period

    AINTENANCE 5.21 Long Idle Period Take the following precautionary measures when your tractor is not going to be used for a long period of time. Park the tractor in dry sheltered place. Ÿ Drain the coolant from the radiator and engine. Ÿ...

  • Page 119: Greasing Points

    AINTENANCE 5.22 Greasing Points Center Pin Stub Axle - LH & RH (1 point) (4 points) Clutch Actuating Shaft - LH & RH (4 points) Brake Pedal Shaft (2 points) Lift Rods - LH & RH Rocker Bracket (4 points) (3 points) Fig.

  • Page 120: Oil And Lubrication Chart

    AINTENANCE 5.23 Oil and Lubrication Chart Aggregate Capacity Recommended Grade Cold Weather Countries: SAE 10W40 Engine Oil Sump 10.75 Litres Hot Weather Countries: SAE 15W40 SAE-80W/TRACELF MM-H3 Gearbox and Rear Axle 43.35 Litres Power Steering 2.5 Litres Dexron II D 4.5 Litres Front Axle (4WD) SAE-80W / API GL-4 GL-5...

  • Page 121: Chapter 6: Technical Specifications

    ECHNICAL PECIFICATIONS Technical Specifications (CRDi): Tractor Model Aggregate Parameter 75N CRDi (EU*) 90N CRDi (EU*) International Tractors Limited Make Four Cylinder, Water-Cooled, CRDi, Engine Type Turbo Charged & Intercooled, Four Stroke CI-Engine Model and Identification 4105 CTD 4105CTI ENGINE Bore x Stroke (mm) 105 x 118 105 x 118 Displacement (CC)
  • Page 122 ECHNICAL PECIFICATIONS Technical Specifications (Non-CRDi): Tractor Model Aggregate Parameter 60N (EU*) 75N (EU) 90N (EU) International Tractors Limited Make Four Cylinder, Water Four Cylinder, Water-Cooled, Direct Engine Type Cooled, Direct Injection, Injection, Turbo Charged, Four Stroke Four Stroke CI-Engine CI-Engine Model and Identification 4100 FL 4100 ELT...
  • Page 123 ECHNICAL PECIFICATIONS Technical Specifications (Non-CRDi): Tractor Model Aggregate Parameter 60N (Non-EU) 75N (Non-EU) 90N (Non EU) International Tractors Limited Make Four Cylinder, Water-Cooled, Direct Four Cylinder, Water Engine Type Injection, Turbo Charged, Four Stroke Cooled, Direct Injection, Four Stroke CI-Engine CI-Engine Model and Identification 4100 FL...

  • Page 124: Matching Implements Specifications

    ECHNICAL PECIFICATIONS MATCHING IMPLEMENTS Implement Size Implements Working Speed Sr. No. Sprayer 5-7 kmph Capacity 800-1200 Ltr. Max Pressure 40 bar, Diaphragm pump Rotavator 2-4 kmph. Working Width 5-7 Hydraulic Elevator Hyd. Elevator - 2-10 kmph Elevation 2200 mm * Low Speed- Orchard Field * High Speed-Grapes Ware House Shredder Shredder (with blades or chains...
  • Page 125 ECHNICAL PECIFICATIONS MATCHING IMPLEMENTS Implement Size Implements Working Speed Sr. No. Mower Mower - 2-5 kmph Working Width 5-7’ Trailer 5 - 35 kmph 4-5 Ton with HTB Power Harrow Power Harrow - 2-4 kmph Working Width 5-7’ Grape Elevator Grape Elevators - 2-10 kmph a) Elevation 2200 mm * Low Speed- Orchard Field...

  • Page 126: Chapter 7: Do's And Dont's

    & D DO'S DONT'S ENGINE ENGINE a. General a. General 1. Do release the starter key once the engine has started. 1. Do not keep on continuously cranking the engine with 2. Do check the proper functioning of oil pressure gauge and starter key.
  • Page 127 & D DO'S DONT'S CLUTCH CLUTCH 1. Do ensure that clutch free pedal play is between 25 to 35 1. Do not rest the foot on the clutch pedal. 2. Do not work the tractor by slipping and re-engaging the 2.
  • Page 128 & D DO'S DONT'S ELECTRICAL ELECTRICAL 1. Do ensure that the battery terminals are kept clean. 1. Do not change leads of the battery terminals as this will lead 2. Do ensure terminal base is Lubricated with petroleum jelly. to failure of electrical components. 3.

  • Page 129: Chapter 8: Trouble Shooting, Service Record & Alphabetical Index

    ROUBLESHOOTING PROBLEM POSSIBLE CAUSE REMEDY ENGINE Engine not starting Wrong way of starting engine Use proper way of starting No fuel Check oil level Air trapped of fuel system Bleed the fuel system Checking of fuel system Contact your dealer Fuel injector faulty Contact your dealer Fuel filter choke...
  • Page 130 ROUBLESHOOTING PROBLEM POSSIBLE CAUSE REMEDY ENGINE Air cleaner is dirty/choked Clean air cleaner Overloading of engine Reduce load or shift to low gear Improper valve clearance Check and adjust High Implement setting improper Adjust it and take instructions from dealer for right Fuel option Consumption...
  • Page 131 ROUBLESHOOTING PROBLEM POSSIBLE CAUSE REMEDY ELECTRICAL Electrical Battery terminal(s) loose or rusting of Clean and tight the terminals System Not Working terminal(s) Less specific gravity of battery Replace or fill electrolyte up to level Battery terminal loose Tightened Starter Motor Battery discharged fully Recharge or replace battery Not Working...
  • Page 132 SERVICE RECORD CH. NO. ________________________________________ENGINE NO. ___________________________________ DATE/ DEALER BRIEF JOB DESCRIPTION ACTION TAKEN DEALER CODE SIGN O P E R A T O R M A N U A L...
  • Page 133 ALPHABETICAL INDEX Rear Track Width Adjustment ......86 '3' Pin Socket........66 '7' Pin Rear Socket For Trailer .

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