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Diamond Products CB215 Parts List & Operator’s Manual

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CORE BORE
PARTS LIST
& OPERATOR'S MANUAL
MODEL
CB215
JULY, 2023

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Summary of Contents for Diamond Products CB215

  • Page 1 CORE BORE PARTS LIST & OPERATOR'S MANUAL MODEL CB215 JULY, 2023...
  • Page 3 Table of Contents Description Page No. 1. Included Parts ……………………………………………………………..4 2. General Safety Rules ………………………………………………………...5-8 3. Operating Instructions ………………………………………………………..9-14 4. Wiring Diagram ……………………………………………………………….15 5. CB215 Exploded View ……………………………………………………….16 6. CB215 Parts …………………………………………………………………..17-18...
  • Page 4 Model D-Handle Model Power Input 230-240 V: 2200 W, 220 V: 2000 W, 110-120 V: 1700 W Voltage See machine nameplate No Load min -1 1000 / 1600 / 4450 Rated Load min -1 650 / 1040 / 2890 Capacity-Wet (Rig-Mounted) 162 mm (6 1/4") Capacity-Dry 202 mm (8")

  • Page 5: Work Area Safety

    General Safety Rules WARNING! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your main-operated (corded) power tool or battery-operated (cordless) power tool. 1.
  • Page 6 Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.

  • Page 7: Drill Safety Warnings

    5. SERVICE Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Only use original parts for repair and maintenance. The use of incompatible accessories or spare parts can result in electric shocks or other injuries.

  • Page 8: Electrical Connection

    INTRODUCTION The machine is equipped with spirit levels which aid in aligning the tool. This machine is for the intended purpose of diamond core drilling of concrete, masonry, stone and similar materials. The machine may be hand-held for drilling up to 80mm. For sizes above 80mm, it must be mounted on a rig (drilling stand).

  • Page 9: Water Supply

    LIST OF CONTENTS • Diamond core drilling machine. • Side handle assembly • Water Feed Adaptor Head • Vacuum Adaptor Head • Wrench OPERATING INSTRUCTIONS 1) MOUNTING THE CORE BIT CAUTION: Ensure that the threads of the spindle and the core bit match. Attempting to mount mismatched threads will result in damage to both threads.
  • Page 10 CAUTION: There are two small holes on the top of the gear case. If either of these holes leaks water, it indicates that the water seals are worn out. Replace them immediately. Use a water collector with a wet vacuum to collect cooling water if nearby objects could be damaged by water. WARNING: Never allow water to enter the motor.

  • Page 11: Safety Clutch

    4) THE SWITCH The machine has a lockable trigger switch. Squeeze the trigger to start the machine. To Lock Button lock the switch on, press the lock button while holding the trigger switch on. To release, squeeze the trigger and release. Trigger Switch WARNING: Never lock the switch on when drilling hand-held.
  • Page 12 WARNING: Always keep your face away from the machine. The diamond impregnated segments in a wet type (sintered) diamond core bit operate on a principle of controlled erosion. The bond matrix holding the diamonds is continually worn away by abrasion with the work piece, exposing the harder diamonds to stand proud from the bond matrix.

  • Page 13: Maintenance

    Vibration is usually caused by: A bit with too much runout SOLUTION: Replace bit. A bit with diamond segments broken off SOLUTION: Repair or Replace bit. MAINTENANCE Every 50 hours of operation blow compressed air through the motor while running at no load to clean out accumulated dust. Always check for a damaged power supply cable, check for loose fasteners and always keep alert for unusual noises and vibration when operating.
  • Page 14 If the replacement of the power supply cord is necessary, this has to be done by the manufacturer or their agent in order to avoid a safety hazard. WARNING: All repairs must be entrusted to an authorized service center. Incorrectly performed repairs could lead to injury or death. Do not throw electric power tools into the household waste! In accordance with the European Directive 2012/19/EU on Waste Electrical and Electronic Equipment and transposition into national law, used electric power tools must be collected separately and recycled in an environmentally friendly manner.
  • Page 15 WIRING...
  • Page 17 CB215 Parts ITEM PART NO. QTY. DESCRIPTION 2709988 POWER SUPPLY CABLE (UL-14Ax2Cx1.4M-SJTW) PRCD INTERRUPTER PROTECTION (110V) 2709989 2709990 POWER SUPPLY CABLE (NO PLUG-14Ax2Cx1.6M-SJTW) 6078403 CORD ARMOR 6071331 SWITCH ACTUATOR (BLACK)(LOCK-ON) 2709991 ELECTRONICS UNIT (110V) 2709992 D-HANDLE HALF-RIGHT (BLACK) 2709993 D-HANDLE HALF-LEFT (BLACK)
  • Page 18 CB215 Parts ITEM PART NO. QTY. DESCRIPTION 2709142 PRESSURE DISC (Ø12.1xØ28x2.65) INPUT GEAR (M1.0x38T) 2710149 2710150 BUSHING (Ø12xØ18x5) 2710151 CLUTCH DISC SET 2710152 INPUT SHAFT (M1.25x24Tx12Tx8T) 2710153 SOCKET CAP SCREW (M5-0.8 x 12) SELECTOR DISC 2709071 2710154 GEAR HOUSING (GRAY-RAL7016) 2709047 O-RING (Ø20x3)
  • Page 19 NOTES ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________ ____________________________________________________...
  • Page 22 Customer. The responsibility of Diamond Products under this Warranty is limited to replacement or repair of defective parts at Diamond Products’ Elyria, Ohio factory, or at a point designated by it, of such parts as shall appear to us upon inspection at such parts, to have been defective in material or workmanship, with expense for transportation and labor borne by Customer.

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