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Husmann SPB Operating And Maintenance Instructions Manual

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Operating and Maintenance
Machine type:
Machine number:
Order number:
D-26892 Dörpen
Gewerbegebiet Nord 2
Tel. 0 49 63/ 91 10-0
Fax 0 49 63 / 91 10-50
www.husmann.com
Instructions
SPB
D-49762 Lathen
Gerhard-Husmann-Str. 2 -6
Tel. 0 59 33/ 93 18-0
Fax 0 59 33 / 93 18-50
D-74564 Crailsheim
Roßfelder Straße 55
Tel. 0 79 51 / 93 79-0
Fax 0 79 51 / 93 79-29
D-16909 Heiligengrabe
Am Sportplatz 6
Tel. 03 39 62 / 60 01-0
Fax 03 39 62 / 60 01-2
info@husmann.com

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Summary of Contents for Husmann SPB

  • Page 1 Order number: D-26892 Dörpen D-49762 Lathen D-74564 Crailsheim D-16909 Heiligengrabe Gewerbegebiet Nord 2 Gerhard-Husmann-Str. 2 -6 Roßfelder Straße 55 Am Sportplatz 6 Tel. 0 49 63/ 91 10-0 Tel. 0 59 33/ 93 18-0 Tel. 0 79 51 / 93 79-0 Tel.

  • Page 2: Table Of Contents

    CONTENT PREFACE ................................1 EC DECLARATION OF CONFORMITY ..................2 INFORMATION CONTENT AND RIGHTS ..................3 GENERAL .............................. 4 ......................4 MANUFACTURER S INSTRUCTIONS ......................4 ONTACT FOR MACHINE SUPPORT DATA ............................ 4 ECHNICAL Rating plate 3.3.1 ............................. 5 Sound pressure level 3.3.2 ..........................
  • Page 3 SIDE AND TOP HINGED DOORS ....................63 13.1 ..........................63 IDE HINGED DOOR 13.1.1 Opening the side hinged door on the transport vehicle or when the container is on the ground ..... 63 13.2 DOOR ..........................66 OP HINGED 13.2.1 Opening the top hinged door on the transport vehicle ................66 13.2.2 Opening the top hinged door when the machine is on the ground ............

  • Page 4: Preface

    Preface The following detailed operating instructions contain general notes on set-up, operation and maintenance of the Husmann machines. Before commissioning of the portable compactor, read and consider these operating instructions. The basic prerequisite for safe operation of the machine is knowing the safety notes and the safety provisions.

  • Page 5: Ec Declaration Of Conformity

    1 EC Declaration of Conformity according to the EC Machinery Directive 2006/42 / EC, Annex II A HUSMANN Umwelt-Technik GmbH Gewerbegebiet Nord 2 D-26892 Dörpen / Germany hereby declare that the machine described below, due to its design and construction as well as in the version we have placed on the market, complies with the relevant basic safety and health requirements of the EC Directive.

  • Page 6: Information Content And Rights

    There must not be done any changes on the machine without the permission of Husmann Um- welt-Technik GmbH. If changes were made without consultation, the declaration of conformi- ty automatically expires.

  • Page 7: General

    3 General 3.1 Manufacturer's instructions Husmann Umwelt-Technik GmbH info@husmann.com Gewerbegebiet Nord 2 phone: +49 (0) 49 63 / 9110 – 0 D-26892 Dörpen fax: +49 (0) 49 63 / 9110 – 50 3.2 Contact for machine support Spare parts shipping: Our spare part department helps you quickly and competently in the purchase of wear and spare parts.

  • Page 8: Rating Plate

    Power supply: Supply voltage: 400 / 3×230 V AC Frequency: 50 Hz Protection, type K, 3-pole 16/25 A Main drive: Voltage (~ 3 Ph.): 400 / 3 x 230 V AC Power: 5,5 / 7,5 kW Control system: Control voltage: 230 or 24 / 24 V AC / V DC 3.3.1 Rating plate All machines leaving the factory are marked with a nameplate as shown in the following fi-...

  • Page 9: Sound Pressure Level

    SPB AN SPB SEN SPB SEL SPB SW...

  • Page 10: Safety

    4 Safety 4.1 Meaning of the safety signal words The following safety signal words are used in conjunction with safety signs to represent po- tential hazards. DANGER! Death, serious injury or significant property damage will occur if proper precautions are not taken. WARNING! Death, serious injury, or property damage may result if proper precautions are not taken.

  • Page 11: Safety

    4.2 Safety The safety and availability of the machine depends on following these instructions. DANGER! Failure to follow these safety instructions will result in injury or death. Observe safety instructions! • Basic safety instructions 4.2.1 The machine may only be put into operation if it has been set up and installed in accordance with these regulations.
  • Page 12 Before carrying out maintenance or servicing work, make sure that the main switch is switched off and locked with the personal padlock. The removal of covers or fixed guards must be done only by authorized persons and only after disconnecting the machine from the mains and locking the main switch in the "Off" position. The function of each control device and the EMERGENCY STOP button must be checked! If any fault or damage of any kind is detected, especially faults related to the safety equipment of a machine, the machine should be shut down immediately.

  • Page 13: Machine-Specific Safety Regulations

    Machine-specific safety regulations 4.2.2 The following safety instructions must be observed and used in addition to the instruc- tions contained in these operating instructions. • Pay attention to the operating instructions in detail. • Make sure that there is no person in the compaction chamber. •...

  • Page 14: Tipping Device

    Tipping device 4.2.3 When the tipping device or the loading shovel is in operation, do not touch moving parts or reach between them. "Danger to life". During the operation of the tipping device, no other person may stay in the swivel range (see chapter 4.5 Danger zone tipping device) of the tipping device, the loading shovel and under the lifted bin.

  • Page 15: Responsibilities Of The Operator

    4.3 Responsibilities of the operator DANGER! The listed responsibilities of the operator must be strictly adhered to. The machine may only be used for the intended materials. If the installation situation changes, the respective safety distances must be determined. The place of installation of the system must be sufficiently illuminated to ensure safe work.

  • Page 16: Warning And Information Signs

    4.4 Warning and information signs The warning and information labels attached to the machine must be observed. They must not be changed or removed. Keep the warning and information signs legible. When applying foils and other stickers, the following must be observed: The substrates must be degassing-free and hardened.
  • Page 18 The following figure shows a portable compactor with the attached warning and information signs. The position of these signs does not correspond to the exact position and may differ from the example shown, depending on the machine type. Warning sign is located inside the lid or on the front wall of the container. top hinged discharge door side hinged discharge door...

  • Page 19: Danger Zones

    4.5 Danger zones DANGER! Failure to observe the designated danger zones can lead to serious bodily injury or even death! Access for unauthorized persons strictly prohibited! Yellow danger area Entering the danger area only for trained persons and authorized specialist per- sonnel.
  • Page 20 Danger area of a portable compactor with tipping device DANGER! It is forbidden to climb in or onto the bin or into the loading shovel. "DANGER TO LIFE" Only use bins approved for the tipping device. Care must be taken that the bin has been correctly inserted into the holder and is firmly seated.

  • Page 21: Residual Risks

    4.6 Residual risks DANGER! Non-observance of this operating manual fundamentally permits all hazards that re- sult from property damage to the death of the operator or other persons. Although all possible dangers have been taken into account in the design, residual risks re- main during operation of the machine.
  • Page 22 Operating the machine in All hazards possib- Can lead to the Indicate the special dan- EX-protected rooms. death of the opera- gers in the operating in- tor and uninvolved structions. third party. Operate the machine with Hazards due to un- Risk of bruising and Stop the machine immedi- damaged protective devic-...

  • Page 23: Personal Protective Equipment

    4.7 Personal protective equipment It is referred to the wearing of suitable personal protective equipment when operating the ma- chine! Observe the operating instructions of the operator. NOTE! When working on the machine, wear suitable personal protective equip- ment. WARNING! Depending on the material filled in, the machine may eject fragments from the com- paction chamber.

  • Page 24: Safety And Protective Equipment

    5 Safety and protective equipment Depending on the type, the machine is equipped with safety and protective devices, which are explained in the following chapter. DANGER! Protective devices must not be rendered ineffective or used improperly. Emergency stop push-button and emergency stop key DANGER! Switching off the machine in an emergency In an emergency, the machine is immediately put out of operation by pressing the...
  • Page 25 Safety limit switch Each inspection hatch is secured with a safety limit switch. This prevents an improper start of the ram when the inspection hatch is not properly closed. Trojan 5 Technical specification: standards: ISO 13849- 1, IEC/EN 60204- 1, ISO 14119, IEC/EN 60947- 5- 1 safety contacts: 2 break contacts auxiliary contacts: 1 make contact protection: IP 67...
  • Page 26 Omron Techno GR Technical specification: standards: EN ISO 13849- 1, EN 60204- 1, EN ISO 14119, IEC 60947- 5- 1 safety contacts: 2 break contacts auxiliary contacts: 1 make contact protection: IP 67 temperature range: −25 ° C to + 80 ° C Mechanical service life: 2.5 ×...
  • Page 27 Mechanical safety and protection devices The ratchet can be secured in the neutral posi- tion and locked with a cotter pin. To protect persons, the portable compactor is equipped with a catch hook, in case of a side hinged door. It holds the door back when the container is opened to prevent uncontrolled movements.

  • Page 28: Intended Use

    Any other use is not intended and therefore inappropriate. In this case, the safety of the per- sonnel working on the machine may be impaired. Husmann Umwelt-Technik GmbH holds no liability for any resulting damage. The operational safety of the machine is only guaranteed under normal use.

  • Page 29: Foreseeable Misuse

    • disregard of safety instructions by the staff • removal or manipulation of safety devices or safety switching devices • maintenance and repair work carried out by unauthorized staff • use of wear and spare parts not approved by Husmann...

  • Page 30: Dimensioned Drawings Of Portable Compactors

    7 Dimensioned drawings of portable compactors The following chapter contains several portable standard compactors. These dimensioned drawings can differ depending on the customer's request and type. The views also contain special options. Dimensioned drawing SPB AN-E...
  • Page 31 Dimensioned drawing SPB AN-E-S...
  • Page 32 Dimensioned drawing SPB SEN-E...
  • Page 33 Dimensioned drawing SPB SEL-E...
  • Page 34 Dimensioned drawing SPB SW-E...
  • Page 35 Dimensioned drawing SPB SW-AN-E...
  • Page 36 Dimensioned drawing SPB SW-AN-E-S...

  • Page 37: Installation

    8 Installation Observe the corresponding DIN EN ISO 14122 parts 1 to 4 during assembly and installation! 8.1 Installation site The compactor may only be operated on a suitable, stable and level surface. With an inclina- tion of > 5 °, the compactor may only be operated with chocks or wheel chocks, which are to be fixed to at least one roller.

  • Page 38: Installation On Ramps , Pedestals And Working Patforms

    8.2 Installation on ramps, pedestals and working platforms For ergonomic reasons, the use of pedestals may be useful. If the correct operation of the portable compactor is not ensured, appropriate ramps, working platforms or platforms with railings of at least 1100 mm must be erected on both sides. The pedestals and working platforms are to be built according to DIN and set up.

  • Page 39: Installation In Generally Accessible Areas

    8.3 Installation in generally accessible areas DANGER! If the compactor is installed in generally accessible places, it must be ensured that an unauthorized person cannot operate it. (For example, lock the main switch with a padlock, turn off the keyswitch - if existing - and remove the key, disconnect from the main power supply and ensure that it cannot be re- connected by unauthorized persons).

  • Page 40: Initial Start-Up

    9 Initial start-up ATTENTION! Pay attention to the correct rotating field during the first commissioning, location or cable change. By default, the machine is delivered with a clockwise rotating field. If the rotating field in the supply line does not meet this requirement (the ram does not move even though the hydraulic motor is running), it must be reconnected by an authorized electrician.
  • Page 41 DANGER! Only trained and instructed specialist personnel may work on the system. Persons assigned to work on the system must have read and understood the operating instructions and, in particular, the safety instructions, and be in the proper mental and physical condition.
  • Page 42 2. Switch main switch to position "I". 3. Check all "EMERGENCY STOP buttons" on the machine and unlock if necessary. 4. Set the key switch (optional) to position "I". 5. Start the machine with the "ON button". The machine starts to compact. If the compactor does not start, press the emergency stop button and change the direction of rotation of the electrical connection.

  • Page 43: Electrical Connection

    9.1 Electrical connection ATTENTION! Pay attention to the correct rotating field during the first commissioning, location or cable change. By default, the machine is delivered with a clockwise rotating field. If the rotating field in the supply line does not meet this requirement (the ram does not move even though the hydraulic motor is running), it must be reconnected by an authorized electrician.

  • Page 44: Installation

    9.2 Installation DANGER! The machine may only be operated by one person at a time. This person must ensure that no other person is in the danger zone, as well as in the immediate vicinity of the machine. ATTENTION! Fuses may only be replaced by identical fuses. Never use larger fuses! DANGER! Only trained and instructed specialized staff is allowed to work on the machine.

  • Page 45: Service

    Service 9.2.1 DANGER! Substances that are subject to special disposal regulations under • the Waste Disposal Act must not be filled into the compactor. Do not pour pasty, liquid or explosive substances, and do not fill • closed containers with flammable residues, materials containing propellants or chemical substances.
  • Page 46 Emergency stop button: If there is a risk of operating the compactor, immediately press the "EMERGENCY STOP" button to stop the machine. Key switch (option): By means of the "key switch", the control voltage of the machine can be activated. In "0" po- sition, the key can be removed and the machine thus secured against unauthorized use.

  • Page 47: Optional Controls

    9.3 Optional controls Pre-full indication 75% Full indication 100% Hopper overload Delete „Hopper overload“ Lack of oil / temperature Key switch Selector switch two-hand...

  • Page 48: Optional Additional Equipment

    Push-button UP Push-button DOWN Control voltage ON 9.4 Optional additional equipment ATTENTION! Plug connections are only to be loosened or stuck in a de-energized state. First switch off the system with the main switch. The machine can be started easily via the remote controls. This is very suitable, e.g. for ma- chines placed at a loading bay.
  • Page 49 Hour meter Can be found externally at the con- trols or internally in the switch box. It indicates the completed working hours of the portable compactor. Oil cooler To avoid overheating of the hydraulic system, the machine can be equipped with an oil cooler.

  • Page 50: Optional Special Accessory

    For the following compaction procedure the retaining plate moves upward and the cycle starts again. For SPB SEN-E and SPB SEL-E compactors two variants are available: 1. with a stroke to the upper edge of the ram 2. with a stroke nearly to the compactor floor...
  • Page 51 Pre-crush plate The ram is in its rear position and the pre-crush plate is at the bottom. The compactor is filled. Then the ram moves forward and presses the material to be compacted against the pre-crush plate. After two or three compaction cycles, the pre-crush plate moves upward and the ram pushes the material into the container.

  • Page 52: Lid Above The Filling Opening

    10 Lid above the filling opening ATTENTION! In winterly weather conditions, remove snow and ice from the lid before use. DANGER! RISK OF CRUSHING! Do not reach between lid and filling opening. The following chapter describes the different lid designs of a portable compactor.

  • Page 53: One-Piece Lid (With Gas Struts)

    10.1 One-piece lid (with gas struts) WARNING! When opening the lid, the gas struts are under pressure. The lid moves upward! Open the galvanized closures on the compaction head. Use the handle on the side of the lid. Thanks to the gas struts the lid moves automatically upward. The gas struts of the lid create a counterforce and counteract the weight of the lid.

  • Page 54: Hydraulic Lid

    10.2 Hydraulic lid The hydraulic lid can be operated by a hydraulic hand valve and the two-hand selector switch or by an electric push-button and the button for two-hand operation. Operation via two-hand selector switch and hand valve When operating the machine, the hydraulic lid can be opened and closed by means of a hand valve and the two-hand selector switch.
  • Page 55 Operation via electric push-button When operating the machine, the hydraulic lid can be opened and closed by means of an elec- tric push-button and the two-hand selector switch. In this case, the two-hand selector switch and the button "Lid up" must be pressed to open the lid.

  • Page 56: Lid With Linak Motor

    10.3 Lid with Linak motor When operating the machine, the electric lid can be opened and closed by means of an electric push-button and the two-hand selector switch. In this case, the two-hand selector switch and the button "Lid up" must be pressed to open the lid.

  • Page 57: Centrally Divided Lid

    10.4 Centrally divided lid The following pictures show a centrally divided lid and the different opening and closing steps. Open the galvanized fastener on the compaction head. Release the latch on the lid half and pull out the spring latch. The telescopic rod can now be pulled out.
  • Page 58 Secure the raised lid half to the front wall with the galvanized fastener. Release the latch on the other half of the lid and pull out the spring latch. The telescopic rod can now be pulled out. Open the second lid half by pushing down the telescopic rod. Secure the lid half to the front wall with the galvanized fastener.

  • Page 59: Ramp Operation With A Centrally Divided Lid With Fall Protection (Optional)

    10.4.1 Loading bay operation with a centrally divided lid with fall protection (option) If a portable compactor with a centrally divided lid is operated frontally from a loading bay which is not secured by a railing, a fall protection must be fitted to the compactor. Please observe DIN 30730! The fall protection can be ordered under article number 01800064.
  • Page 60 Fix the upper connecting rod in the device be- tween the cover halves and secure them with the safety hooks. Fix the lower connecting rod in the device be- tween the cover halves and secure them with the safety hooks. The connection rods are removed in reverse order.

  • Page 61: Lid And Tipping Device (Optional)

    11 Lid and tipping device (optional) Preparation of lid and tipping device for operation The compactor is started and by pressing the hand valve and the two-hand selector button, the tipping device is first moved com- pletely down. Thereafter, the two opening rods, which are located laterally on the lid or on the vertical section of the portable com- pactor, connected between tipping device and lid and secured by a cotter pin.

  • Page 62: Tipping Device (Optional)

    12 Tipping device (optional) WARNING! The permissible lifting force of the lifting / tipping device must not be exceeded. DANGER! It is forbidden to climb in or onto the bin to be moved or into the shovel "DANGER TO LIFE" Only use bins which are approved for the tipping device.

  • Page 63: Lid And Tipping Device Variations

    12.1 Lid and tipping device variations Rigidly mounted tipping device on the front side of a SPB 20 SEL. Tipping device equipped with lid opener and foldable tipper chute. Operation via hand valve and two-hand selector switch, or electric push-button. The tipping device can receive bins via the laterally fitted pins...
  • Page 64 Rigidly mounted tipping device on the front side of a SPB 20 SEL with lid above the filling opening. Tipping device equipped with linking arms to open and close the lid above the filling opening of the SPB 20 SEL and foldable tipper chute. Operation via hand valve and two-hand selector switch, or electric push-button.
  • Page 65 Rigidly mounted tipping device on the front side of a SPB 20 SEL. This tipping device is equipped with a fixed loading shovel for household waste (volume approx. 3.5 m³). Operation via hand valve and two-hand selector switch or electric push-button. If the tipping device has moved into the discharging position, the complete filling opening is closed by the loading shovel.

  • Page 66: Side And Top Hinged Doors

    13 Side and top hinged doors DANGER! Follow the instructions in the following chapters to open and close the side or top hinged container door. 13.1 Side hinged door 13.1.1 Opening the side-hinged door on the transport vehicle or when the container is on the ground SAFETY INSTRUCTIONS before working on the machine: Bring main switch to "OFF"...
  • Page 67 The following pictures show the container locking mechanism and the steps to open and se- cure it. Closing is done in reverse order. Locking mechanism closed; ratchet secured Pull out the cotter pin. The ratchet is released from the securing device. Use the ratchet to open the door.
  • Page 68 Opening • Pull the cotter pin in front of the ratchet out of the bracket on the side hinged door or loosen the retaining plate. • Bring the ratchet to position "loosen" by moving the pin on the ratchet. • Make sure that no persons are in the danger zone. •...

  • Page 69: Top Hinged Door

    13.2 Top hinged door 13.2.1 Opening the top hinged door on the transport vehicle SAFETY INSTRUCTIONS before working on the machine: Bring main switch to "OFF" position! • Secure main switch against restart! (use personal padlock) • Pull out the mains plug! •...
  • Page 70 The following pictures show the container lock and the opening and closing steps. Closing is done in reverse order to open. Locking of top hinged door closed, ratchet secured by retaining plate Locking is open, ratchet secured via retaining plate Locking of the safety support...

  • Page 71: Opening The Top Hinged Door When The Machine Is On The Ground

    Safety support of the top hinged discharge door swivelled Opening the top hinged door when the machine is on the ground 13.2.2 The opening of the top hinged door with insertion of the safety support can be done in different ways. The safety support of the top hinged door has the following use. It is used during cleaning and maintenance work to ensure safety against uncontrolled clos- ing of the top hinged top door.
  • Page 72 Release the door locking with the ratchet Open top hinged door with safety support swivelled Make sure that no persons are in the danger zone. Loosen the door locking with the ratchet until the top hinged door opens. • Opening the top hinged door by means of lifting or pull- ing devices on the door pin Safety support of top hinged door swivelled Let the top hinged door down until it is carried by the...
  • Page 73 Suitable lifting equipment can be e.g. a crane, multi-purpose or chain hoist. When using these tools, pay attention to the proper application and to a safe anchor point! Lift the top hinged door off the safety support • Make sure that no persons are in the danger area! •...
  • Page 74 Lock the safety support again with a triangular key Put ratchet in position "neutral" Locking the ratchet with cotter pin or with the retaining plate...

  • Page 75: Emptying Containers

    13.3 Emptying containers The container can be emptied directly standing on the vehicle. Note that depending on the dis- charge place, special regulations may be valid for emptying portable compactors. DANGER! Prior to tipping or emptying, make sure that the vehicle is out of reach of ca- bles, power lines or high voltage cables! Note the required height before emptying.
  • Page 76 Locking mechanism closed; ratchet secured Pull out the cotter pin Unscrew the ratchet out of the safety device Turn the ratchet to the "release" position Use the ratchet to open the door. The door is secured by the catch hook. Turn the ratchet to the "close"...
  • Page 77 Close the locking mechanism again so that the catch hook releases the door Door lock with cotter pin to secure the side hinged door on the opposite side Side hinged door secured in the open position with a cotter • Tilt the container and let the material to slide out •...

  • Page 78: Emptying Process (Top Hinged Door)

    Emptying process (top hinged door) 13.3.2 DANGER! The top hinged door has a high weight and can lead to death in uncontrolled movement. • Only open the top hinged door when the machine is horizontal! • Make sure that there are no persons in the danger zone of the top hinged door! DANGER! When opening the top hinged door material can fall out or fall down on people...
  • Page 79 Lock is open, ratchet secured via retaining plate Turn the ratchet to the "release" position Locking the safety support Use the ratchet to open the lock until the top hinged door opens Safety support of the top hinged door swivelled •...

  • Page 80: Transport

    14 Transport 14.1 Means of Transport Depending on the model, the machine is designed for transport with a hook-lift vehicle, roll- off tipper, skip loader, wire or chain lift vehicle. The exact system must be determined in ad- vance with the manufacturer. Consult the operating instructions of the vehicle manufacturer. The lifting hook at the filling opening can be designed as a rigid hook or as a drop-down hook depending on which one the customer prefers.
  • Page 81 retaining pin pulled out to the stop angle brackets Before the transport To prepare the machine for transport, perform the following steps: • Stop the machine by pressing the EMERGENCY STOP button • Switch the key switch (if existing) to position "0" and remove the key from the key switch •...

  • Page 82: Transport Of The Machine

    14.2 Transport of the machine DANGER! The hook on the door side is designed only for manoeuvering the machine. The locking of the transport vehicle cannot secure the container! • Always transport the container on the hook mounted on the filling side! Pull up the machine with the hook-lift vehicle and secure the load in accordance with the ap- plicable regulations.

  • Page 83: Maintenance

    15 Maintenance General information According to the accident prevention regulations (UVV) and the BetrSichV (Industrial Safety Regulation), regular inspections and / or inspections must be carried out by an authorized, qualified person. DANGER! Only trained and qualified staff is allowed to carry out maintenance and repair work on the machine.

  • Page 84: Operational Maintenance

    15.1 Operational maintenance For operational maintenance, a daily visual inspection of the machine for visible damage is necessary. This also includes an extended check once per week. The tests should be carried out before starting work. After a container emptying, a separate check must be carried out in each case.
  • Page 85 The electrical switch box The electrical switch box must be periodically checked for condensation. The electrical and hydraulic diagram is stored in weatherproof manner inside the switch box. Hydraulic system: WARNING! Work on hydraulic equipment may only be carried out by suitably trained and quali- fied persons.
  • Page 86 WARNING! The oil cooler may start unexpectedly, if no emergency stop is activated. WARNING! The hydraulic hoses must be replaced every 6 years (including 2 years storage). WARNING! Hydraulic oil is flammable. If the oil is sprayed under pressure, the flammability in- creases.

  • Page 87: Maintenance In The Power Pack Chamber

    15.2 Maintenance in the power pack chamber Prior to maintenance: ATTENTION! Before checking the oil level, move the ram to the rear position and stop the • machine. SAFETY INSTRUCTIONS before working on the machine: Bring main switch to "OFF" position! •...
  • Page 88 • Close the cover above the power pack and lock the locks with the triangular key screws on the cover above the power pack open the cover Power unit and electric switch box - installation in the upper part of the container Power pack fitted into the top of the container part of the portable compactor.

  • Page 89: Checking The Oil Level

    15.2.1 Checking the oil level To reach the hydraulic power unit, open the cover above the power pack in compliance with the safety regulations as described above. The hydraulic oil should be checked regularly for its quantity and, if necessary, top up with Texaco HDZ 15.

  • Page 90: Replacement Of Oil Filter

    cover cap of hydraulic tank cover in control position 15.2.2 Replacement of oil filter In order to reach the hydraulic power unit, open the cover above the power pack as described above, observing the safety regulations. WARNING! Components of the hydraulic system can become very hot during operation. Let the components cool down before performing any maintenance or work •...
  • Page 91 filter holder without pressure relief filter holder with pressure relief valve release cap of filter holder remove cap and filter...

  • Page 92: Maintenance In The Cylinder Chamber

    15.3 Maintenance in the cylinder chamber Before starting work: ATTENTION! Move the ram to the front position before cleaning the cylinder chamber and • stop the machine (compaction chamber closed) DANGER before working on the machine: Bring main switch to "OFF" position! •...
  • Page 93 (3) Open the lock latch and close the inspec- tion hatch. (5) Lock all locking bolts with a triangular key. If no further maintenance is required, restore the operational readiness of the machine. DANGER! Starting the machine without visual inspection of the danger zone may result in dangerous accidents.

  • Page 94: Lubrication Charts And Instructions

    15.4 Lubrication charts and instructions To lubricate the lubrication points you need a hand lever grease gun and lubricating grease cartridges. The exact specifications of the lubricants can be found in the Lubricant List (see 15.5.1). Lubrication chart for portable compactor...
  • Page 95 Lubrication instructions for portable compactor Time schedule Pos. designation part / condition activity interval* remarks door hinges - bearing # = ca. 500 grease nipple door hinges - bearing # = ca. 500 grease nipple (rear) container ratchet - spindle # = ca.
  • Page 96 Lubrication chart for portable compactor with pendulum ram...
  • Page 97 Lubrication instructions for portable compactor with pendulum ram Time schedule Pos. designation Part / condition activity interval * remarks door hinges - bearing # = ca. 500 grease nipple container rollers - bearing # = ca. 500 grease nipple (rear) container ratchet - spindle # = ca.
  • Page 98 Lubrication chart for tipping device Lubrication instructions for tipping device Time schedule Pos. designation part / condition activity interval* remarks lifting/tipping bearing - bearing # = about 100 grease nipple right left lifting / tipping cylinders - bolt # = about 100 grease nipple right left foldable tipper chute - hinge...
  • Page 99 Lubrication chart for loading shovel Lubrication instructions for loading shovel Time schedule Pos. designation part / condition activity interval* remarks lift-tilt bearing - bearing right / left & grease nipple lift-tilt bearing - bearing right / left & grease nipple lift-tilt bearing - bearing right / left &...
  • Page 100 Lubrication chart for lid on portable compactor Hydraulic lid One-piece lid with gas struts Centrally divided lid...
  • Page 101 Lubricating instructions for lid on portable compactor Time schedule Pos. designation part / condition activity interval* remarks lid hinges - bearing # = about 500 grease nipple telescopic rods - spring snapper # = about 500 grease nipple * As needed, at the latest after interval. The intervals refer to 8 working hours per day.
  • Page 102 Lubrication plan for lid on portable compactor with pendulum ram Hydraulic lid One-piece lid with gas struts Lid with opening via linking arms in conjunction with a tipping device...
  • Page 103 Lubrication instructions for lid on portable compactor with pendulum ram Time schedule Pos. designation part / condition activity interval* remarks lid hinges - bearing # = about 500 grease nipple * As needed, at the latest after interval. The intervals refer to 8 working hours per day. = daily W = change &...

  • Page 104: Maintenance Tools

    15.5 Maintenance tools 15.5.1 Lubricant list Do not use other lubricant types than those mentioned below. If you have questions with re- gard to other lubricants, please contact our after-sales service. No.: Type: Manufacturer: Designation: Item no.: K2K-30 ARAL Grease type A 40200000 15.5.2 Oil types Depending on design.

  • Page 105: Malfunction And Fault Table

    16 Malfunction and fault table 1. Motor fails to start when the "On" button is pressed. Cause Remedy supply line was not connected connect the supply line main isolator is not switched on turn on the main isolator mains fuse faulty replace circuit breaker in front of the switch box of the com- pactor...
  • Page 106 2. Motor is running, but ram fails to move. Cause Remedy sense of rotation of the motor is in- swap two phases so that the motor turns in the direction of the arrow (see chapter 9.1) currect control block is faulty replace control block hydraulic hose in the tank faulty check hydraulic hose, replace if necessary...

  • Page 107: Decommissioning

    17 Decommissioning 17.1 Temporary decommissioning For temporary decommissioning and storage, a roofed area is suitable. To prepare for storage, please proceed as follows: • Switch off the machine as described in the chapter Transport • Empty the container • Clean the container if necessary •...

  • Page 108: Disassembly And Final Decommissioning

    17.2 Disassembly and final decommissioning Disassembly and final decommissioning must be carried out by a qualified waste disposal company. During disassembly, pay attention to the oil contained in the hydraulic components. For disassembly questions, please contact our after-sales service. DANGER! The lid of the machine is equipped with gas struts.

  • Page 109: Check Book

    18 Check booklet Husmann Umwelt-Technik GmbH D-26892 Dörpen, P.O.Box 1144 phone: +49 4963 / 9110 - 0, fax: +49 4963 / 9110 - 50...

  • Page 110: Basic Data

    18.1 Basic data Owner: _____________________________________________________ _____________________________________________________ _____________________________________________________ Special features: _____________________________________________________ _____________________________________________________ Installation site: _____________________________________________________ _____________________________________________________ Factory acceptance: During the factory acceptance all functions of the machine were conscientiously checked and tested. The compactor complies with all German and European directives valid at the time of acceptance for this machine type.

  • Page 111: Test Protocol

    18.2 Test protocol (Regular tests) Checked on: Surname Machine parts Electrics Hydrau- Comment Stamp (Date) tester lics Signature Inspection results: i.O. = okay, F = fault List of faults and defects: Date Comment Verification...
  • Page 113 info@husmann.com...

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