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"SPIN-ON"
High Pressure Fuel Air Separator
INSTALLATION MANUAL
For Detroit Series 60 Engines
ing
Equipped with a Spin-On Secondary Fuel Filter Hous
PLEASE READ
THESE INSTRUCTIONS
THOROUGHLY
BEFORE BEGINNING
INSTALLATION
Part No. A7SODE730
Revised 10/18/22
Proudly Made in the USA
www.airdogdiesel.com
1-573-635-0555 or
1-877-463-4373
Providing "Test Cell Performance" in "Real World Conditions" Since 1993
PATENT
www.AirDogDiesel.com/patents
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Summary of Contents for PureFlow AirDog A7SODE730
- Page 1 “SPIN-ON” High Pressure Fuel Air Separator INSTALLATION MANUAL For Detroit Series 60 Engines Equipped with a Spin-On Secondary Fuel Filter Hous PLEASE READ THESE INSTRUCTIONS THOROUGHLY BEFORE BEGINNING INSTALLATION Part No. A7SODE730 Revised 10/18/22 Proudly Made in the USA www.airdogdiesel.com 1-573-635-0555 or 1-877-463-4373 Providing “Test Cell Performance”...
- Page 2 The AirDog Champ II is proudly made in the USA. ® With PureFlow Technologies AirDog Champ ® II system installed, your diesel engine can s Improves Fuel Mileage perform as designed even under the most s Lengthens Injector Life extreme conditions.
- Page 3 The installation of your AirDog Champ can be made relatively easy by following the steps outlined ® in this manual, and: 1. Inventory the package components. Notify PureFlow Technologies, immediately of any ® missing or damaged parts. 2. Read the installation manual completely. Understand how the system operates and the installation recommendations before beginning.
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Page 4: Section 4: System Overview
“injector lag”, is just another name for “delayed injection timing”. No matter what term is used, it leaves the engine with increased fuel consumption, lost power, and increased exhaust emissions. To overcome these concerns, PureFlow Technologies has an “Upgrade Kit” available for the ®... - Page 5 PureFlow Technologies, Inc. ® AirDog Champ II Detroit Series 60 Engines ® Section 5 Installing the Champ II Section 5: Installing the AirDog Champ II ® NOTE: Figure 1 is showing the secondary fuel filter mounted on a 2005 Detroit Series 60. 5-1. Remove the Detroit secondary fuel filter. (Figure 1) 5-2. Check the O-ring seal to be sure that it is properly installed in the “Groove”...
- Page 6 PureFlow Technologies, Inc. ® AirDog Champ II Detroit Series 60 Engines ® Section 6 Air/Vapor Return Lines Section 6: Installing the Champ II Air/Vapor Return Line, cont’d Air/Vapor Return Tee on the 1987-2002 Series 60 6-1. Disconnect the fuel return line connected to the pressure regulator at the back of the Series 60 head.
- Page 7 Detroit Series 60 Fuel Line Upgrade ® OR continue on to page 10 for start-up procedure... Optional Kit available from PureFlow Technologies, Inc. - this kit is NOT included but recommended for optimal fuel system performance. The Detroit Diesel Series 60 engine utilizes “FOR-SEAL” fittings with steel lines on the high...
- Page 8 PureFlow Technologies, Inc. ® AirDog Champ II Detroit Series 60 Engines ® Section 7 Fuel System Upgrade Section 7: OPTIONAL AirDog Detroit Series 60 Fuel Line Upgrade ® 7-4. Measure and cut the length of the fuel line required to connect the transfer pump fuel “OUT”...
- Page 9 PureFlow Technologies, Inc. ® AirDog Champ II Detroit Series 60 Engines ® Section 7 Fuel System Upgrade Section 7: OPTIONAL AirDog Detroit Series 60 Fuel Line Upgrade ® 7-11. Measure and cut the length of fuel line required to connect the secondary filter “OUT” port to the 90° #8 JIC fitting just installed in the back of the engine head. (Figures 26 & 27) Figure 26 Figure 27 7-12. Assemble the fuel line with a straight field attachable fuel line end fitting on each end. (Figure 28) Figure 28 7-13. Connect one end of the new fuel line to the fuel “OUT” port on the secondary fuel filter. Route and connect the other end to the #8 JIC fuel fitting in the head. (Figures 29 & 30) 7-14. Properly tighten all the fuel line connections and fittings. Secure the fuel lines with the...
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Page 10: Section 8: Initial Start-Up Procedure
PureFlow Technologies, Inc. ® AirDog Champ II Detroit Series 60 Engines ® Section 8 Start-Up Procedure Section 8: Initial Start-Up Procedure Be sure the secondary fuel filter is pre-filled with CLEAN diesel fuel TO THE BOTTOM OF THE “NUT PLATE”. r 8-1. Rub CLEAN diesel fuel or oil on filter seals before installing to ensure a proper seal. r 8-2. Pre-fill the fuel filter with diesel fuel to the bottom of the nut plate and install the filter. r 8-3. Start your engine. -
Page 11: Filter Service
PureFlow Technologies, Inc. ® AirDog Champ II Detroit Series 60 Engines ® Section 9 Filter Service Section 9: Servicing the AirDog Champ II Fuel Filter ® The AirDog® fuel filters have a typical lifespan of 25,000+ miles, and up to 40,000 miles, as they are made with a high-quality and high-capacity Micro-glass media, as opposed to a paper element, and filter life is affected by many variables. In any case, we do not recommend exceeding 40,000... - Page 12 PureFlow Technologies, Inc. ® AirDog Champ II Detroit Series 60 Engines ® Copyright Copyright 2016 2016 Bulletin No. 207-7-0730B Bulletin No. 207-7-0730 © © CD Patents, LLC CD Patents, LLC Revised August, 2017 Revised Oct 18, 2022 All Rights Reserved...
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