Sensys Networks VDS240 Installation Manual

Wireless vehicle detection system
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Radio (SPP) / FlexRadio Cabinet
Sensys Networks VDS240 Wireless Vehicle 
Detection System
Radio (SPP) and FlexRadio Cabinet Installation Guide
P/N 152-240-030-006, Rev A
August 2019

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  • Page 1 Radio (SPP) / FlexRadio Cabinet Sensys Networks VDS240 Wireless Vehicle  Detection System Radio (SPP) and FlexRadio Cabinet Installation Guide P/N 152-240-030-006, Rev A August 2019...
  • Page 2 Improper use or tampering with the device is prohibited and may not ensure compliance with FCC exposure guidelines. Warnings No Safety Switching Sensys Networks does not allow its equipment to be used for safety applications such as controlling a mechanical gate or switching a train to avoid a collision.
  • Page 3  local regulations Sensys Networks wireless sensors contain no serviceable parts and should never be disassembled. Installation and removal of sensors from pavement should only be done by trained personnel and care should be taken to insure that the sensor casing is not punctured or crushed.
  • Page 4 Sensys Networks Technical Publications For additional information regarding Sensys Networks products and applications, design guides, configuration guides, and best practices, refer to the Sensys Networks http://sensysnetworks.com/ technical documents library available at resources?tech_docs. Contact Information Sensys Networks, Inc. 1608 Fourth Street, Suite 200...
  • Page 5: Table Of Contents

    Improper Fit (gap between edges of cut) ..............19 Proper Fit (bushing fully seated into guides) ...............20 Improper Fit (bushing poorly seated into guides) ............21 Proper Fit (recessed bushing, smooth face) ...............22 Sensys Networks, Inc. Radio (SPP) / FlexRadio Cabinet vii Installation Guide...
  • Page 6 Connect Cables to the FlexRadio Cabinet ...............28 Appendix A: Clamp Band Tool Guide ..............30 Appendix B: Perforated Clamp Band User Guide ..........31 Installing the Mounting Plate Using Perforated Steel Banding ........31 Sensys Networks, Inc. Radio (SPP) / FlexRadio Cabinet viii Installation Guide...
  • Page 7 Sensys Networks, Inc. Radio (SPP) / FlexRadio Cabinet Installation Guide...
  • Page 8: Chapter 1: Introduction

    This guide provides information and procedures for installing Sensys Networks Radio (SPP) and FlexRadio Cabinet in conjunction with the Sensys Networks VDS240 wireless vehicle detection system. This document is intended to be used by Sensys Networks customers, consultants, partners, dealers, and those who are interested in the application of wireless communication technology to the challenges of traffic detection, management, and control.
  • Page 9: Chapter 2: Overview

    FlexControl Module  FlexControl The Sensys Networks VDS240 Wireless Vehicle Detection System detects the presence and movement of vehicles with magneto-resistive sensors mounted in the pavement. Wireless sensors continuously transmit detection data to the FlexControl that collects and forwards data to remote traffic management systems or local traffic signal controllers such as the CalTrans Type 170, Type 2070 ATC and NEMA TS-1, and TS-2 controllers.
  • Page 10: Types Of Flexcontrol Configurations

    FlexControl. Types of FlexControl Configurations The FlexControl consists of dual radio ports, Sensys Networks Expansion (EX) port, and dual USB 2.0 full speed host ports and 10/100Base-T network access. The FlexControl also contains contact closure interface via backplane to a traffic controller.
  • Page 11: Radio (Spp)

    This method of installation allows the FlexRadio Cabinet to communicate with repeaters without the need for running cables through external conduits. Figure 2.5. FlexRadio Cabinet Radio (SPP) / FlexRadio Cabinet Sensys Networks, Inc. Installation Guide...
  • Page 12 Cabinet, and an omni directional antenna. The FlexRadio Cabinet can be mounted in the cabinet by a DIN or bracket mount that is provided by Sensys Networks. The external omni directional antenna connects to the FlexRadio Cabinet via a coaxial cable.
  • Page 13: Radio (Spp) Package Contents

    Radio (SPP) as well as key configuration elements. Radio (SPP) information sheets contain the following elements: Serial number – a globally unique identifier for the Radio (SPP)  Firmware release version  Radio (SPP) / FlexRadio Cabinet Sensys Networks, Inc. Installation Guide...
  • Page 14: Universal Mounting Kit Contents

    Standard Ethernet compatible, outdoor rated, 4-pair CAT5 (or better) cable  (refer to Notes below) RJ45 jack kit and crimp tool  Cable ties  Banding tool  Hammer  Radio (SPP) / FlexRadio Cabinet Sensys Networks, Inc. Installation Guide...
  • Page 15  (including 64-bit editions) and TrafficDOT, the system management software tool from Sensys Networks. The FlexControl is available with a range of options. Verify that the FlexControl you are using with the contact closure card(s) is appropriate for that use.
  • Page 16: Chapter 3: Radio (Spp) Installation Considerations

     Determining the location of the Radio (SPP)  Each consideration is discussed below. In addition, refer to the Sensys Networks Wireless Vehicle Detection System Reference Guide, Design Guidelines for Freeway Applications, and Design Guidelines for Intersection Applications for more information.
  • Page 17: Acquiring Power From Traffic Controller Using An Isolator

    Acquiring Power From Traffic Controller Using an Isolator An optional isolator can be used when acquiring power from the traffic controller as shown in following figure. Figure 3.2. Radio (SPP) radio powered from a traffic controller Radio (SPP) / FlexRadio Cabinet 10 Sensys Networks, Inc. Installation Guide...
  • Page 18: Voltages

     do not submit the Radio (SPP) to avoidable vibration, shaking, or movement  are reasonably accessible to field support personnel  Radio (SPP) / FlexRadio Cabinet 11 Sensys Networks, Inc. Installation Guide...
  • Page 19: Chapter 4: Radio (Spp) Installation Procedures

    Radio (SPP). Tools Required for Radio (SPP) Installation The following tools are required for installing an Radio (SPP): RJ45 crimp tool – to terminate the Radio (SPP) cable. (Sensys Networks  recommends the EZ-RJPRO P/N 100044 from Platinum Tools.) Figure 4.1. EZ-RJPRO RJ45 connectors –...
  • Page 20: Step-By-Step Procedures

    Screwdriver – combination flat and Phillips head ends  Universal mounting kit – double-socket arm holds the Radio (SPP). (Kit can  be purchased from Sensys Networks.) Clamp band kit – for attaching double-socket arm to mounting pole. (Kit  supplied with universal mounting kit) Band strap tightening tool –...
  • Page 21: Installing The Mounting Plate On Walls

    When attaching the square surface-mounting ball plate to a beam, the clamp band is not used. Instead, attach the ball plate to the beam with beam clamps using two of the four corner holes. Beam clamps are available from Sensys Networks. Determining the Type of Radio (SPP) Radio Bulkhead Connector...
  • Page 22: Radio (Spp) Radio Bulkhead Connector

    Two cable bushings are included; choose one to fit the outside diameter of the Ethernet cable being connected to the Radio (SPP). Additionally, a spare gasket is included; use the gasket only if the factory installed gasket is lost or visibly damaged. Radio (SPP) / FlexRadio Cabinet 15 Sensys Networks, Inc. Installation Guide...
  • Page 23: Step-By-Step Procedures

    2. Carefully inspect the factory installed gasket seated on the bulkhead connector. Ensure the gasket is seated smoothly and uniformly on the connector with the ridged edge of the gasket facing outward. Radio (SPP) / FlexRadio Cabinet 16 Sensys Networks, Inc. Installation Guide...
  • Page 24 Replace the gasket if it does not uniformly seat or shows signs of fatigue or wear. (When replacing a Radio (SPP), always use a new gasket.) Use gaskets from Sensys Networks only. Never substitute a different gasket;  doing so exposes the device to environmental risk and voids the product warranty.
  • Page 25 Proper fit is achieved when the bushing fully closes around the cable with no gap at the cut. Figure 4.12. Fit bushing onto cable between connector A and connector B Radio (SPP) / FlexRadio Cabinet 18 Sensys Networks, Inc. Installation Guide...
  • Page 26: Proper Fit (Little To No Gap Between Edges Of Cut)

    8. Thread Connector B onto the hex-head nut on the bottom of the Radio (SPP) and tighten by hand until it no longer turns easily. Snug Connector A down by hand. Do not over-tighten or use tools. Radio (SPP) / FlexRadio Cabinet 19 Sensys Networks, Inc. Installation Guide...
  • Page 27: Proper Fit (Bushing Fully Seated Into Guides)

    Figure 4.17. Slide cable bushing fully into connector B Proper Fit (bushing fully seated into guides) Figure 4.18. Proper fit of cable bushing into connector B Radio (SPP) / FlexRadio Cabinet 20 Sensys Networks, Inc. Installation Guide...
  • Page 28: Improper Fit (Bushing Poorly Seated Into Guides)

    1/8” to 1/4” below the lip of Connector A  bushing face is smooth - not puckered or pinched  bushing face does not protrude out of Connector A  Radio (SPP) / FlexRadio Cabinet 21 Sensys Networks, Inc. Installation Guide...
  • Page 29: Proper Fit (Recessed Bushing, Smooth Face)

    Figure 4.22. Improper fit of the cable bushing inside connector A Figure 4.23. Removing the Cable Connection Perform procedure above in reverse to remove the cable from the Radio (SPP). Radio (SPP) / FlexRadio Cabinet 22 Sensys Networks, Inc. Installation Guide...
  • Page 30 Radio (SPP) Installation Procedures Radio (SPP) / FlexRadio Cabinet 23 Sensys Networks, Inc. Installation Guide...
  • Page 31: Chapter 5: Flexradio Cabinet Installation Procedures

    7/8" (2.22 cm) hole saw or step drill bit with power drill - for drilling hole in  the top of the traffic cabinet Hand wrench - for tightening the nut that secures the antenna to the cabinet  Radio (SPP) / FlexRadio Cabinet 24 Sensys Networks, Inc. Installation Guide...
  • Page 32: Installation Of Flexradio Cabinet

    (lower right) Assembly of DIN Mount/Bracket Mount for FlexRadio Cabinet Use the Sensys Networks provided DIN or bracket mounts to install the FlexRadio Cabinet inside the traffic cabinet. Refer to Assembly Instructions Bracket and DIN Mounts for more information.
  • Page 33: Drill A Hole In Traffic Cabinet

    Ensure the antenna hole location will not interfere with the internal components of the traffic cabinet. Ensure that there is sufficient ground plane for the antenna. Orient the antenna fin in the general direction of the repeaters. Radio (SPP) / FlexRadio Cabinet 26 Sensys Networks, Inc. Installation Guide...
  • Page 34: Thread Connectors Into Cabinet

    If the gasket is not seated, continue tightening the nut until the seal is formed. Figure 5.5.Secure nut and verify gasket is seated and sealed Radio (SPP) / FlexRadio Cabinet 27 Sensys Networks, Inc. Installation Guide...
  • Page 35: Connect Cables To The Flexradio Cabinet

    Any violations will void the user’s authority to operatre the equipment. The customer may use an alternative external antenna. However, the external antenna must have gain less than +6dBi to meet regulatory requirements. Radio (SPP) / FlexRadio Cabinet 28 Sensys Networks, Inc. Installation Guide...
  • Page 36 FlexRadio Cabinet Installation Procedures Radio (SPP) / FlexRadio Cabinet 29 Sensys Networks, Inc. Installation Guide...
  • Page 37: Appendix A: Clamp Band Tool Guide

    Clamp Band Tool Guide Appendix A Clamp Band Tool Guide Radio (SPP) / FlexRadio Cabinet 30 Sensys Networks, Inc. Installation Guide...
  • Page 38: Appendix B: Perforated Clamp Band User Guide

    Attach the fastener to one end of the band by diagonally inserting the end. 5. Once the band is secured around the pole, attach the double socket arm to the square ball plate. Radio (SPP) / FlexRadio Cabinet 31 Sensys Networks, Inc. Installation Guide...
  • Page 39 Figure B.1. Double socket arm secured to mounting plate and Radio (SPP) ball plate 7. Point the front of the Radio (SPP) toward the sensors and tighten the double socket arm to secure the repeater’s position. 32 Radio (SPP) / FlexRadio Cabinet Installation Guide Sensys Networks, Inc.
  • Page 40 Perforated Clamp Band User Guide Radio (SPP) / FlexRadio Cabinet 33 Sensys Networks, Inc. Installation Guide...

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