Rockford Systems DETECT-A-FINGER GEN II Installation Manual

Drop probe device for riveters and other machines

Hide thumbs

page of 23

/ 23
Bookmarks

Quick Links

Download this manual

INSTALLATION MANUAL FOR

DETECT-A-FINGER

DROP PROBE DEVICE FOR RIVETERS

AND OTHER MACHINES

Danger Sign

IMPORTANT: PLEASE REVIEW THIS ENTIRE

PUBLICATION BEFORE INSTALLING, OPERATING

OR MAINTAINING THIS DEVICE.

5795 Logistics Parkway • Rockford Systems, Illinois 61109 • Toll Free 1-800-922-7533 (USA only) • Phone (815) 874-7891

Fax (815) 874-6144 • Web Site www.rockfordsystems.com • E-Mail customerservice@rockfordsystems.com

™

GEN II

Manual No. KSL294

Control Box

Sensing Probe Clamp

Sensing Probe

Need help?

Do you have a question about the DETECT-A-FINGER GEN II and is the answer not in the manual?

Questions and answers

Summary of Contents for Rockford Systems DETECT-A-FINGER GEN II

Page 1 IMPORTANT: PLEASE REVIEW THIS ENTIRE PUBLICATION BEFORE INSTALLING, OPERATING OR MAINTAINING THIS DEVICE. 5795 Logistics Parkway • Rockford Systems, Illinois 61109 • Toll Free 1-800-922-7533 (USA only) • Phone (815) 874-7891 Fax (815) 874-6144 • Web Site www.rockfordsystems.com • E-Mail customerservice@rockfordsystems.com Manual No. KSL294...
Page 2 If you do not have an owner’s manual, please contact the original equipment manufacturer. © 2019 Rockford Systems, LLC All rights reserved. Not to be reproduced in whole or in part without written permission. Litho in U.S.A.
Page 3 Revised 1992 Association of Manufacturing Technology (AMT) These publications can be obtained by contacting: 7901 Westpark Drive McLean, Virginia 22102-4269 US Department of Labor (703) 827-5211 Occupational Safety and Health Administration Washington, DC 20210 (202) 219-5257 Rockford Systems, LLC Call: 1-800-922-7533...
Page 4 WARRANTY Rockford Systems, LLC warrants that this product will be free from defects in material and workmanship for a period of 12 months from the date of shipment thereof. ROCKFORD SYSTEMS LLC’S OBLIGATION UNDER THIS WARRANTY IS EXPRESSLY AND EXCLUSIVELY LIMITED to repairing or replacing such products...
Page 5 Operator Safety Precaution, you should either translate this information or have it read or interpreted to the person, with assurance that it is understood. THIS PRECAUTION MUST BE REVIEWED DAILY. Back (Continued on next page.) Rockford Systems, LLC Call: 1-800-922-7533...
Page 6 To obtain detailed information about these training seminars, please call, e-mail, fax, or write. Our telephone and fax numbers, and addresses are on the front cover of this manual. (Continued on next page.) Rockford Systems, LLC Call: 1-800-922-7533...
Page 7 Label No. KST358 FOR REPLACEMENT SIGNS CALL, E-MAIL, OR FAX FACTORY OR USE ORDER FORM TOWARDS THE BACK OF THIS MANUAL. Rockford Systems, LLC. 5795 Logistics Parkway Rockford, Illinois 61109 Toll Free: 1-800-922-7533 (USA only)
Page 8 “off” position and do not actuate the machine again until the installation of all package components has been completed. Lockout/tagout energy isolation procedures must also be practiced and enforced for all energy sources when installing the enclosed equipment, setting up and maintaining the machine. (Continued on next page.) Rockford Systems, LLC Call: 1-800-922-7533...
Page 9 Part Number ..............FCT-057 Wire Size .........156 Dia. x 20.438 inches Long Material .............12L14 Carbon Steel Hex Total Weight ........(Including Probe and Clamp) ............0.15 lbs. Maximum Allowable Right Side Mount Control Box (Part No. RKC009) Rockford Systems, LLC Call: 1-800-922-7533...
Page 10 Included with every shipment is an installation manual, “Operator Safety Precaution” Pamphlet (Part No. KSC000), danger sign(s), and electrical schematics. These publications must be available and fully understood before any retrofit installation begins. Please notify Rockford Systems, LLC immediately if there are any questions about the components received.
Page 11 This position will contribute to a long mechanical life of the device since it minimizes the side loading on the drop rod bearings. See Photo 2.4. Photo 2.3 Photo 2.4 Rockford Systems, LLC Call: 1-800-922-7533...
Page 12 If this is not possible, or an electrical disconnect switch is not provided, then you must obtain and install a proper disconnect switch. (To purchase a disconnect switch, please contact Rockford Systems, LLC) MOTOR STARTER A nonreversing motor starter may have been supplied in this shipment.
Page 13 It provides the necessary flexibility, size and length for proper exhaust of cylinder air, all of which are required for successful machine operation. (Continued on next page.) Rockford Systems, LLC Call: 1-800-922-7533...
Page 14 Do not overfill. When the machine is cycled, the lubricator drip rate may be adjusted according to the Instruction Manual. Please check the machine owner’s manual for proper specifications for oil, if required. Some clutch and brake assemblies do not require lubrication. (Continued on next page.) Rockford Systems, LLC Call: 1-800-922-7533...
Page 15 It must always be wired properly and the protection on top and sides must always remain in place. Photo 2.10 - Part No. CTD066 Photo 2.11 - Part No. CTD065 Photo 2.12 - Part No. CTD011 (Continued on next page.) Rockford Systems, LLC Call: 1-800-922-7533...
Page 16 Against Gravity @ Max. Including Stroke Push/Pull Force Load* Force Load* Stroke Seated Seated Conduit Box (Inches) CMF001 Pull 26.1 18.6 23.9 16.4 2700 CMF014 Push 30.0 21.0 26.0 17.0 3450 *Maximum (Continued on next page.) Rockford Systems, LLC Call: 1-800-922-7533...
Page 17 2. Conduit - Rigid, Sealtite or any tubular connection media that complies with local ordinance is satisfactory. Miscellaneous wire connectors, electrical tape, and solderless spade or ring-type terminals are also required. (Continued on next page.) Rockford Systems, LLC Rockford Systems, LLC Call: 1-800-922-7533...
Page 18 (solenoid). The machine should cycle once (single stroke). For successive strokes, the foot switch must be released and depressed again. Piecepart 1/4 Inch Maximum when Limit Switch is Actuated Anvil (Continued on next page.) Rockford Systems, LLC Call: 1-800-922-7533...
Page 19 RYK007 Rectifier, full wave bridge CMF110 Rotary solenoid (left) RTY014 Fuse, 3 amp FKC101 Spring CMC020 Limit switch RFT157 2-Hand Control Safety Relay FTL326 P.C. Board FCT061 Gen II DAF Drop Rod Assembly Repair Kit Rockford Systems, LLC Call: 1-800-922-7533...
Page 20 Detect-A-Finger™ Gen II Drop Probe Device - Riveter Detect-A-Finger™ Gen II Drop Probe Device - Riveter MAKE YOUR SKETCH HERE FOR THE LOCATION OF THE DETECT-A-FINGER PARTS AND COMPONENTS TO BE INSTALLED ON YOUR MACHINE Rockford Systems, LLC Call: 1-800-922-7533...
Page 21 Booklet - “Mechanical Power Press Safety” (MPPS) Catalog - “Safeguarding Fabricating Machines” Catalog - “Shields for Machinery” For prices and delivery, please use address, phone or fax number listed on the front cover of this manual. Your Signature Date Rockford Systems, LLC Call: 1-800-922-7533...
Page 22 Items Authorized To Return on R.M.A. No. Original Invoice No. Date Part No. Serial No. Description Service Requested: Full Credit 25% Restocking Repair & Return Warranty Replacement Reason for return (describe in detail): Return Materials Authorized by Date Rockford Systems, LLC Call: 1-800-922-7533...
Page 23 5795 Logistics Parkway Rockford, Illinois 61109 Toll Free 1-800-922-7533 (USA Only) Phone (815) 874-7891 Fax (815) 874-6144 Web Site: www.rockfordsystems.com E-Mail: customerservice@rockfordsystems.com DAFRIM/1119...