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IDEAL HYJD-25 Operator's & Parts Manual

Hydraulic vertical pivot gate
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PLEASE NOTE
This owner's manual is for a
previously produced operator
model. This model is no longer
in produc�on.
If you are inquiring about our
newest operator, please click
here
to access the owner's
manual for the Hydraulic
(HYJG) model.

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Summary of Contents for IDEAL HYJD-25

  • Page 1 PLEASE NOTE This owner’s manual is for a previously produced operator model. This model is no longer in produc�on. If you are inquiring about our newest operator, please click here to access the owner's manual for the Hydraulic (HYJG) model.
  • Page 2 HYJD-25 & HYJD-25E SSHYJD-25 & SSHYJD-25E HYDRAULIC VERTICAL PIVOT GATE Operator s & Parts Manual NOTE: WHEN ORDERING PARTS, PLEASE HAVE YOUR SERIAL NUMBER TO ENSURE THE CORRECT PARTS ARE SENT TO YOU. Ideal Manufacturing, Inc. 2011 Harnish Blvd. Billings, MT 59101...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS DESCRIPTION PAGE NO. WARRANTY BEGINNING SAFETY INFORMATION PAGE 1 CLASS OF VEHICULAR GATES PAGE 1 PROTECTION AGAINST ENTRAPMENT PAGE 1 GATE SPECIFICATIONS PAGE 2 ALTERNATE FENCE SCHEMES PAGE 3 GENERAL INFORMATION PAGE 4 GENERAL CIRCUIT BOARD CONNECTIONS PAGE 4 LOGIC TIMER BOARD GENERAL CAPABILITY PAGES 4, 5...
  • Page 4 TILT-A-WAY LIMITED WARRANTY Ideal Manufacturing warrants that its Tilt-A-Way vertical pivot gate Model KJB-25, HYJD-25E and HYJD-25 products will be free from defects in materials and workmanship for a period of 3 years from the date of purchase. If the...

  • Page 5: Safety Information

    INSTRUCTIONS FOR MANUAL OPERATION HYJD-25, HYJD25E SSHYJD-25 & SSHYJD-25E 1.Locate two Brass colored knurled knobs on the top of the pump housing (If equipped with a cold weather package, lift flap on the black cover to access knobs.) 2.Turn both knobs counter clockwise one full turn to open.
  • Page 6 Specifications Model# HYJD-25 Operator Size 28 W x 50 T x 120 L Operator Weight 1,800 lbs. Maximum Barrier Size 96 T x 300 L-375 lbs Model# HYJD-25E Operator Size 28 W x 50 T x 132 L Operator Weight...

  • Page 7: Alternate Fence Schemes

    ALTERNATE FENCE SCHEMES HYJD-25, HYJD-25E SSHYJD-25 & SSHYJD-25E IDEAL MANUFACTURING INC.

  • Page 8: General Information

    GENERAL INFORMATION The PEO202P Ideal logic timer board allows numerous programmable functions in various combinations (See Universal Commercial Logic Function Chart). This logic board contains an adjustable time for automatic closing which is adjustable from 1 second to 4 minutes.
  • Page 10 TILT-A-WAY HYDRAULIC OPERATOR BASIC ELECTRICAL HARDWARE DRAWING RGHYJD-E200 PART NO. DESCRIPTION PEO600 ENCLOSURE FGO600 PANEL MOUNTING PEO602 CIRCUIT BREAKER PEO602A C/B BRACKET PEO603 CONTACTOR PEO603A INTERLOCK-CONTACTOR PEO604 OVERLOAD RELAY PEO605 RELAY 5 PIN PEO605A SOCKET 5 PIN PEO606 RELAY 8 PIN PEO606A SOCKET 8 PIN PEO607...
  • Page 11 IDEAL MANUFACTURING INC.
  • Page 12 IDEAL MANUFACTURING INC.
  • Page 13 IDEAL MANUFACTURING INC.
  • Page 14 Note: If gate does not operate on first try, but hydraulic pump runs switch 2 power lines to reverse pump rotation. Control pedestal HYJD-25 & SSHYJD-25 Concrete support slab. Minimum dimensions 11 0 long x 4 0 wide x 1 6 thick.
  • Page 15 1. Control Pedestal 2. Concrete Support Slab Minimum dimensions 11'-0" long X 4'-0" wide X 1'-6" thick. (HYJD-25, SSHYJD-25) Minimum dimensions 12'-0" long X 4'-0" wide X 1'-6" thick. ( HYJD-25E , SSHYJD-25E ) To be placed on firm soil or compacted fill, reinforced with #4 rebar each way & cement piling dug to frost line by purchaser NOTE: Will withstand an estimated 100 MPH wind in most soil conditions 3.
  • Page 16 TILT-A-WAY HYJD-25, HYJD-25E, SSHYJD-25 & SSHYJD-25E HYDRAULIC OPERATOR BALANCE SYSTEM ADJUSTMENT DRAWING RGHY-3003 TILT-A-WAY road gate must be balanced to offer the least amount of resistance against movement at both up and down extreme positions or combination of both. Balance adjustment is accomplished by cable tension, cable sheave position or combination of both.
  • Page 17 HYJD-25, HYJD-25E & SSHYJD-25, SSHYJD-25E TILT-A-WAY HYDRAULIC OPERATOR BALANCE SYSTEM ADJUSTMENT IDEAL MANUFACTURING INC.

  • Page 18: General Maintenance

    TILT-A-WAY HYDRAULIC OPERATOR GENERAL ARRANGEMENT HYJD-25, HYJD-25E, SSHYJD-25, & SSHYJD-25E RGHY-3006 REF NO. DESCRIPTION Control Pedestal Frame For covering. See Drawing RGHY-3005 Page 11 Barrier Unit See Drawing RGHY-3004 Page 20 Hydraulic Pump & Reservoir See Drawing RGHY-3015 Page 27 & Page 31...
  • Page 19 TILT-A-WAY ROAD GATE HYJD-25, HYJD-25E, SSHYJD-25 & SSHYJD-25E CONTROL PEDESTAL GENERAL ARRANGEMENT IDEAL MANUFACTURING INC. RGHY-3006...
  • Page 20 TILT-A-WAY HYDRAULIC OPERATOR BARRIER CARRIAGE DRAWING RGHY 3007 REF NO. PART NO. DESCRIPTION REQ D NO. FGO147-A Barrier Carriage Frame (standard) FGO147-B Barrier Carriage Frame (short) TWO101 Pillow Block Bearing 1/2 Hex Nut 1/2 Lock washer 1/2 SAE Flat Washer 1/2 X 4 1/2 Flat head Bolt 1 SAE Flat Washer ID1006...
  • Page 21 TILT-A-WAY ROAD GATE BARRIER - SHORT CARRIAGE TILT-A-WAY ROAD GATE BARRIER- STANDARD CARRIAGE IDEAL MANUFACTURING INC. RGHY-3007...
  • Page 22 TILT-A-WAY HYDRAULIC OPERATOR ACTUATING CYLINDER WITH COMPONENTS HYJD-25, HYJD-25E, SSHYJD-25 & SSHYJD-25E RGHY-3008 PART NO. DESCRIPTION REQ D NO. REF NO. TWO400 Hydraulic Cylinder TWO401 Hydraulic Cylinder Extended Operator FGO187 Foot Clevis Assembly FGO118 Foot Clevis Pivot Shaft TWO118 Rod End Pivot Bearing...
  • Page 24 TILT-A-WAY HYDRAULIC ROAD GATE BARRIER UNIT HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD 25E REF NO. PART NO. DESCRIPTION REQ NO Barrier serial # decal Barrier assemblies are manufactured from steel or aluminum material and in varied lengths and heights. When contacting manufacturer regarding a TILT-A-Way gate, always provide complete serial number.

  • Page 25: Balance System Cable & Sheave

    NOTE: When ordering cables, make sure you have the serial number in order for manufact- urer to ship the right size cables. TILT-A-WAY HYDRAULIC ROAD GATE OPERATOR HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD 25E BALANCE SYSTEM CABLE & SHEAVE REF. REQ.

  • Page 26: Balance System Cable Guide

    TILT-A-WAY HYDRAULIC ROAD GATE OPERATOR HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD 25E BALANCE SYSTEM CABLE GUIDE REF. REQ. PART NO. DESCRIPTION Support Carriage on Pedestal Frame Plastic Roller FGO127 Shaft FGO128 3/16" x 1 1/2" Stainless Cotter Pin IDI006 DWG # RGHY - 3010...

  • Page 27: Access Guards

    TILT-A-WAY HYDRAULIC ROAD GATE ACCESS GUARDS HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD 25E REF NO. PART NO. DESCRIPTION REQ NO Pedestal Frame FGO404 Left Inner Guard for Right Hand Gate FGO405 Right Inner Guard for Right Hand Gate Left Inner Guard for Left Hand Gate...

  • Page 28: Balance System Spring Tensioner Unit Pages

    TILT-A-WAY HYDRAULIC OPERATOR BALANCE SYSTEM SPRING TENSIONER UNIT DRAWING RGHY 3011 (2 ASSEMBLIES INCLUDED REF NO. PART NO. DESCRIPTION REQ D NO. Pedestal Frame Safety Device Brackets (See Detail 2 & 18) Tension Spring TWO137 500 Pound 2 Blue TWO138 1000 Pound 2 Yellow TWO139...
  • Page 29 TILT-A-WAY HYDRAULIC ROAD GATE BALANCE SYSTEM SPRING TENSIONER UNIT HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD 25E RGHY-3011 IDEAL MANUFACTURING INC.
  • Page 30 TILT-A-WAY HYDRAULIC OPERATOR STANDARD HYDRAULIC SYSTEM DRAWING RGHY 3015-A REF NO. PART NO. DESCRIPTION REQ D NO. TWO400 Standard Hydraulic Cylinder TWO410 Hydraulic Pump & Reservoir Set TWO411 #8 O Ring Male NPT X 3/8 JIC Adapter TWO402 Short 3/8 Pressure Hose 36 TWO166 Long 3/8 Pressure Hose 98 TWO154...

  • Page 32: Weather Guard Overhead Protection

    TILT-A-WAY HYDRAULIC ROAD GATE WEATHER GUARD OVERHEAD PROTECTION HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD 25E REF NO. PART NO. DESCRIPTION REQ NO FGO213 Right Hand Flexible Shroud Unit FGO109 Left Hand Flexible Shroud Unit FGO203 Rear End Cap Front Spreader Chain with Extra Length for Adjustment...

  • Page 33: Cold Weather Package

    TILT-A-WAY HYDRAULIC ROAD GATE HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD 25E COLD WEATHER PACKAGE REF. REQ. PART NO. DESCRIPTION PEO247 Cylinder Heating Strip With Thermostat Pump Heating Strip With Thermostat PEO249 Hydraulic Pump & Reservoir Insulating Cover PEO420 Cylinder Insulating Cover...
  • Page 34 TILT-A-WAY HYDRAULIC OPERATOR BILL OF MATERIALS POWER UNIT 4 GALLON POWER UNIT LAYOUT PART NO. DESCRIPTION REQ D 723629 Custom Reservoir 3004871-35 Hyco Sight Gauge 382065-4/V101S2S11D20 Vickers Pump 3004825-11 Baldor Electric Motor SP-02948-00 Filter Air Vent ¾ NPT AD03P12S/C DO3 1 Damon Manifold W/Relief Cavity station 02-113123/RV5-10-S-0-...
  • Page 36 TILT-A-WAY HYDRAULIC ROAD GATE OPERATOR HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD 25E EMERGENCY STOP COMPONENTS REF. REQ. PART NO. DESCRIPTION PEO606 Relay (not shown) Socket, Relay PEO606A Emergency Stop Button PEO257 RGHY - 3033A IDEAL MANUFACTURING INC.

  • Page 37: Safety Warning Light

    TILT-A-WAY HYDRAULIC ROAD GATE OPERATOR HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD 25E SAFETY WARNING LIGHT REF. REQ. PART NO. DESCRIPTION PEO361 Light Module - Green - Steady 120 VAC Light Module - Amber - Steady 120 VAC PEO362 PEO363 Light Module - Red - Steady 120 VAC...

  • Page 38: Manual Key Switch

    TILT-A-WAY ROAD GATE MANUAL KEY SWITCH HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD-25E PART NO DESCRIPTION REQ NO as req'd PEO263 Manual Key Switch IDEAL MANUFACTURING INC. RGHY- 3038...
  • Page 39 STEEL COVERS ALUMINUM COVERS HYJD-25 & SSHYJD-25 TILT-A-WAY HYDRAULIC OPERATOR ENCLOSURE PART NO DESCRIPTION REQ NO 1- RH FGO 140 Right Front Cover FGO 141 Left Front Cover 1- LH FGO 142 Right Center Cover 2- RH FGO 143 Left Center Cover...

  • Page 41: Electrical Loop Wiring

    TILT-A-WAY HYDRAULIC ROAD GATE OPERATOR HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD 25E ELECTRICAL LOOP WIRING RGHY - 3041A IDEAL MANUFACTURING INC.

  • Page 55: Electromagnetic Lock

    TILT-A-WAY HYDRAULIC ROAD GATE ELECTROMAGNETIC LOCK HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD 25E REF NO. PART NO. DESCRIPTION REQ NO PEO276 110 VAC to 12 VDC Converter (Located in or near machine) PEO277 Electromagnetic Armature (Located stationary at outer end of barrier or at outer end of an opposite barrier)
  • Page 56 TILT-A-WAY HYDRAULIC ROAD GATE REMOTE CONTROL STATION PEDESTAL AND GATELOCK HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD 25E REF NO. PART NO. DESCRIPTION REQ NO Single Height Pedestal Dual Height Pedestal 72" in Height Concrete Support Pier 15" X 15" X 24" Deep 1"...
  • Page 57 PART NO. DESCRIPTION REQ NO FGO407 Surface Mount Stanchion Unit PEO404 Photo Eye ( 2 on operator) FGO406 Photo Eye Mount 5/16" x 1" Bolt 5/16" Lock Washer 5/16" Hex Nut 3/4" x 6" Exposed Bolts IDEAL MANUFACTURING INC. RGHY- 3045A...

  • Page 58: Reflective Type Photo Eye

    TILT-A-WAY HYDRAULIC OPERATOR REFLECTIVE TYPE PHOTO EYE PART NO. DESCRIPTION REF NO. REQ NO PEO404 (set) Photo Eye 24VAC PEO405 Hood ( not shown) IDEAL MANUFACTURING INC. RGHY-3046...

  • Page 59: Horn & Light Gate Open Indicator

    TILT-A-WAY HYDRAULIC OPERATOR HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD-25E ROAD GATE HORN & LIGHT GATE OPEN INDICATOR PART NO. DESCRIPTION REF NO. REQ NO PEO284 Delay Timer PEO606A Socket, Relay PEO606 Relay Vehicle Indiacator Light ( supplied by customer) RGHY-3048...

  • Page 60: Reversing Edge Installation

    C Switch ( Order Length as Required) ( Insert in Tract from front) PEO244-Length as req. 8 x 3/4" Tapping Phillips Pan Head Screw Junction Box PEO410 16/2 S O Cord PEO246 1/2" Strain Relief Fitting (not shown) PEO237 Junction Box Cover (not shown) IDEAL MANUFACTURING INC. 11/17/2010 RGHY-3034...
  • Page 61 TILT-A-WAY HYDRAULIC ROAD GATE OPERATOR HYJD-25, HYJD-25E & SSHYJD-25 & SSHYJD 25E RADIO RECEIVER - THREE BUTTON REF. REQ. PART NO. DESCRIPTION PEO261 Radio Receiver Model A831R Radio Transmitter PEO262 as req PEO261-MVP Radio Receiver Model MVP-831E IDEAL MANUFACTURING INC.

  • Page 67: Trouble Shooting Guide

    1 Check operation of slow down valves (115 VAC) *The stop and both limit circuits are NC therefore the light goes out when that circuit is activated. *When calling Ideal Mfg. for technical help, please note the lights during the problem occurring for easier trouble shooting. PAGE 51...

This manual is also suitable for:

Hyjd-25eSshyjd-25Sshyjd-25e

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