Table of Contents
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Tournament 20" & 24"
Turfmech Machinery Limited
Hangar 5, New Road, Hixon, Stafford, ST18 0PJ, United Kingdom
BY
OPERATORS MANUAL
English version
Tel: +44 (0) 1889 271503
Fax: +44 (0) 1889 271321
Sales@turfmech.co.uk
www.turfmech.co.uk
For Allett spare parts
Tel: +44 (0) 1889 272095
Fax: +44 (0) 1889 271321
Sales@allett.co.uk
www.allett.co.uk
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Table of Contents
Related Manuals for Turfmech Allett Tournament 20
Summary of Contents for Turfmech Allett Tournament 20
- Page 1 Tournament 20” & 24” OPERATORS MANUAL English version Turfmech Machinery Limited Hangar 5, New Road, Hixon, Stafford, ST18 0PJ, United Kingdom Tel: +44 (0) 1889 271503 Fax: +44 (0) 1889 271321 Sales@turfmech.co.uk www.turfmech.co.uk For Allett spare parts Tel: +44 (0) 1889 272095 Fax: +44 (0) 1889 271321 Sales@allett.co.uk...
- Page 3 ATTENTION THIS SYMBOL MEANS BE ALERT! YOUR SAFETY IS INVOLVED READ THIS MANUAL BEFORE USING AN ALLETT TOURNAMENT CYLINDER MOWER. IT IS ESSENTIAL THAT OPERATORS STUDY IT FOR THEIR OWN SAFETY.
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Page 4: Table Of Contents
Contents Introduction ......................6 Model type and serial number ................ 6 ................7 EC Conformity Information EC Declaration of Conformity…………………………………………………………….8 Safety Precautions ....................9 Training ......................9 Preparation ....................10 Operation ..................... 11 Maintenance and storage ................12 Health and Safety at Work Act………………………………………………...…12 Decal Positions ..................... - Page 5 Replacing the spark plug ..............33 Replacing air filter elements ............. 33 Miscellaneous maintenance……………………………………………………...34 Adjusting cable tensions…………………………………………………34 Changing the drive belts………………………………………………..34 Storage ........................35 Preparing the machine ................. 35 Preparing the engine ................... 35 Removing from storage................36 Troubleshooting ....................37 Specification ......................
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Page 6: Introduction
Any arbitrary modifications carried out to a Tournament mower may relieve Turfmech Machinery Limited of liability for any resulting damage or injury. This manual is based on information available at the time of publication. -
Page 7: Ec Conformity Information
Noise levels Operator’s daily personal noise exposure: Turfmech Machinery Limited has no control over site conditions, duration of use, state of maintenance or adjustment of the Tournament mower. All of these factors will affect the operator’s daily personal noise exposure level (L... -
Page 8: Ec Declaration Of Conformity
EC Declaration of Conformity Turfmech Machinery Limited, Hangar 5, New Road, Hixon, Staffordshire, ST18 0PJ, England, declare that the grass mowing equipment: Model Tournament Category Pedestrian controlled fine turf mower Type Cylinder Engine Manufacturer Honda Speed of rotation 3600 RPM... -
Page 9: Safety Precautions
Safety Precautions Training READ THIS MANUAL BEFORE USING AN ALLETT MOWER. IT IS ESSENTIAL THAT OPERATORS STUDY IT FOR THEIR OWN SAFETY. THE FOLLOWING PRECAUTIONS MUST BE TAKEN TO HELP PREVENT ACCIDENTS. A CAREFUL OPERATOR WHO USES COMMON SENSE IS THE SAFEST OPERATOR. -
Page 10: Preparation
Preparation While operating the equipment always wear substantial footwear and long trousers. Do not operate the equipment when barefoot or wearing open sandals. Ear protection should be worn when the engine is running. Eye protection should also be worn whilst mowing. Thoroughly inspect the area that is to be cut and remove all objects which are likely to cause damage to the machine. -
Page 11: Operation
Operation Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect. Mow only in daylight or in good artificial light. Before starting the engine, disengage drive to the cutting cylinder and the rear drive roller and engage the parking brake. Watch out for traffic when crossing or near roadways. -
Page 12: Maintenance And Storage
This is, however, subject to the equipment being properly used and maintained according to the conditions stated in this manual and elsewhere, which have been found necessary as a result of the research and testing of Turfmech Machinery Limited and Allett. -
Page 13: Decal Positions
Decal Positions Description Large Allett logo Location Grass box Quantity Description Small Allett logo Location Handle bars Quantity Description Blade adjuster information Location Above LH/RH bottom blade adjusting bolts Quantity... -
Page 14: Operation - Machine
Operation - Machine SAFETY NOTICE WARNING - PREVENT ACCIDENTS Before operating a Tournament mower it is essential that: The operator reads and understands this manual. The daily maintenance checks have been properly carried out and the equipment is in good working order. The operator is equipped with and wearing appropriate safety clothing and equipment. -
Page 15: Adjusting The Handle Bars
Adjusting the handle bars Loosen the four bolts at the base of the upper handle bar. Move handle bar into desired position. Tighten the four bolts. Parking brake To engage parking brake, pull the red lever rearwards. ... -
Page 16: Stopping The Engine
Ensure that the drives to the rear roller and the cutting cylinder are disengaged. Check that the parking brake is engaged. Switch the on/off switch on the handle bars to ON. Check that the engine on/off switch is set to ON. ... -
Page 17: Engaging Forward Travel
Engaging forward travel Start the engine. Set the engine throttle to the half way position. Push the drive clutch forwards. Travel speed depends on engine speed. Adjust the travel speed by adjusting the engine throttle lever to the desired position. Transporting the mower ... -
Page 18: Operation - Mowing
Operation - Mowing SAFETY NOTICE WARNING - PREVENT ACCIDENTS Always wear the correct personal protective equipment when operating the Tournament mower: Overalls. Heavy boots. Safety glasses. Ear protection. WARNING - PREVENT ACCIDENTS Never clean/unblock the mower when the engine is running. Always stop the engine, engage the parking brake and wait until the cylinder is clearly stationary. -
Page 19: Cleaning The Mower
This can be done by applying a small amount of grease using a hand pump. Note that over-greasing will damage the seals. Damaged caused by over greasing is not covered by the Turfmech Machinery Limited warranty. Adjusting the bottom blade WARNING - PREVENT ACCIDENTS Always wear gloves when handling the cylinder. - Page 20 The adjusters alter the gap between the bottom blade and the cutting cylinder. Rotate the adjusters clockwise to increase the gap. Rotate the adjusters anti-clockwise to decrease the gap. Clockwise Anti-clockwise Adjust the clearance between the bottom blade and the cutting cylinder so that the paper is cleanly cut at all points across the blade.
- Page 21 WARNING - PREVENT DAMAGE. Do not over tighten – the cylinder should be able to spin freely. If you are still unable to cleanly cut the paper, inspect the bottom blade and cylinder. If they appear rounded or damaged they may need to be sharpened.
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Page 22: Adjusting The Height Of Cut And Groomer Height
Adjusting the height of cut and groomer height Always set the bottom blade to the correct position before attempting to set the height of cut. The height is set using the setting bar provided. The bolts on this should be adjusted until they reach the desired height of cut (X) and the desired groomer height (Y) as shown. - Page 23 To alter the height of the groomer: Firstly ensure that the groomer is lowered and isn’t in the transport position. To do this, loosen the knobs on each side of the mower chassis. Ensure that the groomer is in its lowest position, tighten the knobs and check the height again.
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Page 24: Cylinder And Bottom Blade Grinding/Reconditioning
It is advised that the grinding/reconditioning of the cylinder and bottom blade be carried out by either Turfmech Machinery Limited or a registered Allett dealer. The bottom blade of the Tournament mower should be ground with a 5 angle as shown below. -
Page 25: Maintenance Schedule
Maintenance Schedule Yearly Activity Task Daily Weekly Bi-weekly 500 hours Check ● Engine oil level ● Air cleaner condition ● Fuel level ● Guards in place ● Tyre pressures (if fitted) ● Cutting cylinder ● Fasteners ● Chain and belt tension ●... -
Page 26: Maintenance
Always fit genuine Allett parts, fitting spurious parts will invalidate the warranty. The following information is given on the understanding that Turfmech Machinery Limited accepts no responsibility for work carried out by a customer or for any damage thus caused, whether or not the service instructions have been misunderstood. - Page 27 IMPORTANT – PREVENT ENVIRONMENTAL DAMAGE When disposing of hazardous waste products, take them to an authorised disposal site. Waste products must not be allowed to contaminate surface water, drains or sewerage systems.
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Page 28: Daily Checks/Maintenance
Daily Checks/maintenance Checking engine oil level The level of the engine oil should be checked when the engine is at rest and cool. Locate the engine oil dipstick at the front of the engine. Remove it and wipe clean. ... -
Page 29: Checking Belt/Chain Guards
It is advised that the grinding/reconditioning of the cylinder and bottom blade be carried out by either Turfmech Machinery Limited or a registered Allett dealer. Testing the parking brake WARNING - PREVENT ACCIDENTS ... -
Page 30: Testing The Ignition On/Off Switches
OFF position, the engine should stop immediately. WARNING - PREVENT ACCIDENTS If the engine does not stop – DO NOT USE THE MACHINE – contact your Turfmech/Allett dealer. Carry out the same procedure for the on/off switch on the engine. -
Page 31: Weekly Maintenance
Weekly Maintenance Checking fastener torques Ensure that the engine is switched off and the cutting cylinder is stationary. Check and where necessary tighten the bearing retaining fasteners. Check and where necessary tighten the belt and chain tensioner fasteners. ... -
Page 32: Bi-Weekly Maintenance
Bi-weekly Maintenance Checking the spark plug condition and gap WARNING - PREVENT ACCIDENTS Allow the engine to cool before attempting to remove the spark plug. Locate the spark plug. Pull off the high tension lead and remove the spark plug using a spark plug socket. -
Page 33: Yearly Maintenance
Yearly maintenance Replacing the engine oil Drain the old engine oil. This is best carried out when the oil is warm, but not hot. Locate the engine drain plug at the bottom of the engine. There are two drain plugs, the drain plug at the rear of the machine is more accessible. -
Page 34: Miscellaneous Maintenance
Miscellaneous Maintenance Adjusting cable tensions Fine adjustments can be made as described below: Locate the in-line adjuster on the cable. Loosen the locking nut. Adjust the cable tension as necessary by rotating the adjuster. When the cable tension is correct tighten the lock nut. Coarse adjustments can be made as described below: ... -
Page 35: Storage
Clean the machine so that it is clear of grass and any other debris. Repair any worn or damaged parts – replace with genuine Turfmech/Allett parts if new parts are required. Check all bolts and tighten as necessary. -
Page 36: Removing From Storage
Removing from storage Carry out the daily inspection list. Open fuel shut-off tap. Check tyre pressures (where fitted). -
Page 37: Troubleshooting
Troubleshooting Problem Possible cause Remedy Occasional blades of uncut Engine speed too slow. Increase engine speed. grass. Ground speed too fast. Reduce forward travel speed. Height of cut too high. Reduce height of cut. Poorly adjusted bottom blade. Re-adjust bottom blade. Blunt cutting cylinder/bottom blade. -
Page 38: Specification
Specification 20” Tournament 24” Tournament Cutting Width 510mm 610mm 686mm (27”) /902mm (35.5”) 788mm (31”)/1003mm (39.5”) Overall Width Weight 81.5kg/92kg 91.5kg/104kg Engine Honda GX120 4hp Honda GX160 5.5hp 1010mm (40”) Overall Height Overall Length 1280mm (50”) Rate of Cut 246 cuts per metre (225 cuts per yard / 6.25 cuts per inch) 2.4mm to 19mm (0.1”...
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Questions and answers
What is the correct height for the groomer
The groomer height for the Turfmech Allett Tournament 20 is set using the setting bar provided. The bolts on the setting bar should be adjusted until they reach the desired groomer height (Y) as shown in the manual.
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Can I obtain additional plastic scraper for the drive roller as build up is affecting the height of cut ?