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RSSI RSS-4000 Series Manual

Electric bollard vehicle barrier
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I
G
H
NSTALLATION
UIDELINE
ANDBOOK
RSS-4000 S
ERIES
E
B
V
B
LECTRIC
OLLARD
EHICLE
ARRIER
RSSI Barriers, LLC
6530 East Highway 22
Panama City, Florida 32404
850-871-9300/Fax 850-871-4300
Web Site:
www.rssi.com
FEBRUARY 5, 2018

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  • Page 1 NSTALLATION UIDELINE ANDBOOK RSS-4000 S ERIES LECTRIC OLLARD EHICLE ARRIER RSSI Barriers, LLC 6530 East Highway 22 Panama City, Florida 32404 850-871-9300/Fax 850-871-4300 Web Site: www.rssi.com FEBRUARY 5, 2018...

  • Page 2: Table Of Contents

    ....................................5 AFETY 2.2.1 Safety Precautions ................................5 ..................................5 OBILIZATION Figure 2-1, RSS-4000 ..................................5 Table 2-1 – RSS-4000 Series Dimension Chart ..........................6 Figure 2-2, RSS-4000 ..................................6 RSS-4000 ............. 6 NSTALLATION NSTRUCTIONS NSTALLING THE IS A SIMPLE STEP PROCESS 2.4.1...
  • Page 3 02/05/2018 INSTALLATION GUIDELINES ATTACHMENT 5, TRAFFIC LIGHT INSTALLATION ................28 Figure 1, Traffic Light Pole Base ..............................28 FIGURE 2, TRAFFIC LIGHT CONFIGURATIONS – 2 & 3 LIGHTS............28 ATTACHMENT 6, WATER-PROOF CONNECTORS ................29 PAGE 3...

  • Page 4: General

    It is the purchaser’s sole and exclusive responsibility to determine whether or not the equipment will be suitable for a particular purpose. In no event shall RSSI Barriers, LLC be held liable for direct, indirect, incidental, special, consequential damages or loss of profits whether based on contract, tort, or any other legal theory during the course of the warranty or at any time thereafter.

  • Page 5: Installation

    2.3 Mobilization • The RSS-4000 Series Electric Bollard Vehicle Barrier consists of a steel vault and Insert Assembly that is hot dip galvanized with an anti-skid top surface with 1 foot x 1 foot removable bollard inserts. Figure 2-1, RSS-4000...

  • Page 6: Step One - Excavate

    36.5”x 126” x 61.5” RSS-4003 - 3 Post 8,260 lbs Table 2-1 – RSS-4000 Series Dimension Chart • Before you begin, you will need the following available on site prior to installation: • Equipment for excavation, soil compaction, removal and disposal of spoils •...

  • Page 7: Step Two - Place Barrier

    02/05/2018 INSTALLATION GUIDELINES Figure 2-3, Excavation Barrier Size Excavate Area Rebar Type #5 Concrete (W x L x H) (3000 PSI min.) 84” x 108” x 62” RSS-4002-2 Post Not Required, Approx 8.5 yards fabricated into barrier 84” x 150” x 62” RSS-4003-3 Post Not Required, Approx.

  • Page 8: Step Four -Concrete

    - 5” hole for 4”Conduit - Mandatory to hook-up at least Figure 2-5, Conduit Connections RSSI requires at least one of the 5” gravity drains be installed (4” PVC) to each barrier. Additionally, the Sump Pump discharge (1” PVC) should be “SEPARATE”...
  • Page 9 02/05/2018 INSTALLATION GUIDELINES Figure 2-6, Concrete PAGE 9...

  • Page 10: Step Five - Conduit And Termination Of Controls

    EPU/BBS to barriers. Ground Rod should be installed adjacent to the Control Panel per N.E.C. code. RSSI requires the use of Shielded Ethernet Cable to terminate between the barriers and the EPU. Additionally, RSSI requires the use of specific waterproof connectors for terminating connections in the barrier junction boxes (See Attachment 3 for cut sheets).
  • Page 11 02/05/2018 INSTALLATION GUIDELINES Electrical Terminations 1. Local commercial power (120/240VAC) 1P 3 wire 30A is wired to Battery Backup Panel (BBP) at MAIN CB-1 (L1 –L2, Neutral - Ground). 2. BBP transfers power to Barrier Control Panel (BCP) MAIN Disconnect Switch. 3.

  • Page 12: Installation Of Shielded Ethernet Cable From Barrier To Barrier Control Panel (Bcp)

    2.4.5.1 Installation of Shielded Ethernet Cable from Barrier to Barrier Control Panel (BCP) • Shielded Ethernet cable is provided by RSSI and rolled up inside unit. The cable is terminated inside at Servo Drive using the TIA/EIA 568A wiring on the RJ45. This wire will need to be ran through Control J-Box and Controls conduit back to the BCP.
  • Page 13 02/05/2018 INSTALLATION GUIDELINES • Once termination has been made, plug the cable into the Ethernet Switch. Figure 2-10, EPU Ethernet Switch • Connect Ethernet shield wire to (Earth Ground) on top of switch at pin #4. If metal RJ45 is used, no grounding is required.

  • Page 14: Installation, Termination, And Testing Of Fiber Cable

    02/05/2018 INSTALLATION GUIDELINES be opened at the RSSI factory. It is considered a “LRU” Line This box should ONLY Replacement Unit. Opening this box VOIDS THE WARRANTY. Figure 2-12, Servo Drive Box Inside Barrier The Ethernet cable is designed to be a straight run with no splices, severe bends or stretching. Splicing this cable will lead to premature failure of the network communication to the Servo Drive.
  • Page 15 02/05/2018 INSTALLATION GUIDELINES measure Power/Loss through the run and certify the fiber installation. It is highly recommended that this certification be done after termination. ● Connecting the fiber terminations (ST) to the fiber convertors 1. Line up pegs with slots, push in and turn clockwise to lock 2.

  • Page 16: Job Documentation

    Architectural Firm that designed the project or a licensed Civil Engineer familiar with the local site conditions and requirements for clarifications. If you have any issues or questions, Integrators/Contractors are highly encouraged to contact RSSI (850) 871-9300 or Toll Free at (866) 249-1029 for clarifications. PAGE 16...
  • Page 17 2. Safety Loop Set-Up 3. Servo Drive Set-up 4. Vehicle Detector Loop Installation 5. Traffic Light Installation 6. Waterproof Connectors * * END OF SECTION * * RSSI Barriers LLC 6530 E Highway 22 Panama City, FL 32404 (850) 871-9300 www.rssi.com PAGE 17...

  • Page 18: Attachment 1, Start-Up/Turn-Over Procedures

    02/05/2018 INSTALLATION GUIDELINES Attachment 1, Start-Up/Turn-Over Procedures Start-Up/Turn-Over Test Procedures - RSS-4000 Barrier System At _____________________________________________________________: Visual Check Battery Backup System(BBS):  1. Verify that all field wiring and cables are connected as per “As Built” Drawings (From Battery back-up to BCP). ...
  • Page 19 02/05/2018 INSTALLATION GUIDELINES  3. Turn CB1 back on and after approx. 4 seconds, the contactor C2 should de-energize and C1 should energize.  4. Check voltage at terminal blocks 3L1 and 3L2 (240vac or 208vac).  5. Check inverter power light, it should be green. ...
  • Page 20 INSTALLATION GUIDELINES  1. Position a person at the RSSI Control Panel/Box and drive a vehicle slowly over the safety loops and the barriers. The RED LED (detects presence) will light as the vehicle travels over the safety loops and will turn off as the vehicle clears them.
  • Page 21 02/05/2018 INSTALLATION GUIDELINES NOTES: _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ _____________________________________________________________________________ ____ PAGE 21...

  • Page 22: Attachment 2, Safety Loop Set-Up

    02/05/2018 INSTALLATION GUIDELINES Attachment 2, Safety Loop Set-up Safety Loop Set-up 1. Ensure 24v power supply is on (CB5). 2. Install the wires from the safety loops at the bottom of the detector. Loop detector should flash and then go to solid red number on the front of the detector. NOTE Ensure safety loops are clear before powering safety loop detectors.

  • Page 23: Attachment 3, Servo Drive Set-Up

    2. At the Main Screen, go to the LOGIN box and login: “RSSI” password: “32404”. 3. Once you have logged in at the Main screen, select the HOME box and then at the HOME menu press the red HOME button.
  • Page 24 02/05/2018 INSTALLATION GUIDELINES 2. Inside the BARRIER CONTROL menu use the MOVE CLOSED/OPEN buttons to operate the barrier a few cycles, measure the post assembly in the CLOSED(up) position to ensure it reaches 35-36 inches and ensure the OPEN(down) position is all the way down and out of roadway. (See Fig 11) Figure 11, Barrier Control Menu NOTE...

  • Page 25: Attachment 4, Vehicle Detector Loop Installation Guide

    02/05/2018 INSTALLATION GUIDELINES ATTACHMENT 4, Vehicle Detector Loop Installation Guide INTRODUCTION This loop installation guide is intended to illustrate the steps involved in installing a "saw cut type" vehicle detector loop. Loop sizes shown in the figures and illustrations vary according to the detection requirement being accommodated. The photographs are for typical loops used in conjunction with traffic signals.

  • Page 26: Illustration 1

    02/05/2018 INSTALLATION GUIDELINES loop wire to be placed in the loop slot. It is important that the proper number of turns are used. 6. Carefully install a continuous piece of the provided Loop Wire in the saw slot. Use Loop Installation Roller to insure that the wires are in the bottom of the saw slot (see figure 7).
  • Page 27 02/05/2018 INSTALLATION GUIDELINES NOTE If the backer rod is not pressed down firmly on top of the wires and the wires fully encapsulated, the detector loop may false call due to the wires being loose and vibrating under the backer rod. The loop wires should be continuous from the BCP, around the loop and back.
  • Page 28 02/05/2018 INSTALLATION GUIDELINES ATTACHMENT 5, Traffic Light Installation 1. Run Conduit up where Traffic Light will be located. 2. Pour concrete pad 16” W X 16” L X 24” D – Square base is 13 ¾ inches X 13 ¾ inches. 3.
  • Page 29 02/05/2018 INSTALLATION GUIDELINES ATTACHMENT 6, Water-proof Connectors PAGE 29...

This manual is also suitable for:

Rss-4002Rss-4003

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