Plettenberg NOVA 1 Series Operating Manual
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Plettenberg NOVA 1 Series Operating Manual

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H I G H - E N D E L E C T R I C D R I V E S O L U T I O N S
Operating Manual
ELECTRIC MOTORS
OM_Plettenberg_Electric_Motors | Version 1 | 2023.07.14

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Summary of Contents for Plettenberg NOVA 1 Series

  • Page 1 H I G H - E N D E L E C T R I C D R I V E S O L U T I O N S Operating Manual ELECTRIC MOTORS OM_Plettenberg_Electric_Motors | Version 1 | 2023.07.14...

  • Page 2: Table Of Contents

    Table of contents Table of contents ................. 2 1. About this document ............. 3 Legal provisions ............... 3 Liability ..................3 Scope of validity ..............4 Target group ................5 Updated additional information ..........5 Symbols ................... 5 Nomenclature ................5 2.

  • Page 3: About This Document

    Plettenberg Elektromotoren GmbH & Co. KG ("Plettenberg”). Publication, in whole or in part, requires the express written consent of Plettenberg. An internal company duplication, which is intended for the evaluation of the product or for the appropriate assignment, is permitted and not subject to approval.

  • Page 4: Scope Of Validity

    Rostocker Straße 30 34225 Baunatal, Germany T: +49 (0) 56 01 97 96-0 www.plettenbergmotors.com sales@plettenbergmotors.com © 2023 Plettenberg Elektromotoren GmbH & Co. KG. All rights reserved. Scope of validity This document applies for the following motor series: Motor Type BLDC...

  • Page 5: Target Group

    Target group The activities described in this document may only be executed by qualified, skilled workers. The qualified, skilled workers must possess the following qualifications: Knowledge regarding the functional methods and operation for ⚫ the product Knowledge and observation of these instructions with all safety ⚫...

  • Page 6: Product Overview

    Product overview Introduction Plettenberg is a global leader in high-performance rugged BLDC motors. The product range includes inrunner and outrunner BLDC as well as brushed DC motors. Our motors range in power from 20W to 50kW, with up to 95% efficiency levels and up to 26kW/kg power- to-weight ratio.

  • Page 7: Bldc Inrunner

    BLDC Inrunner Our inrunner motors consist of the NOVA and the ADVANCE families. NOVA series of inrunners feature an extra rugged closed housing design with ingress protection of up to IP67. The motors can be applied in the harshest environments, such as desert, snow and sea water operations.

  • Page 8: Brushed Dc

    Alpha 2-50. Note: additional measurement sheets included in the Appendix. Type designation Plettenberg motors are designed based a modular system and are available in +5,000 configurations. Customers are advised to provide all their relevant details and specifications in the form of the...

  • Page 9: Motor Rotation Designation

    Clockwise rotation Counter-clockwise rotation (CW) (CCW) Motor force Plettenberg motors may be specified for pull or push application (or direction both for some series). The force direction needs to be specified when ordering the motor. designation Side view: Force (Tractor/Pull) Side view: Force (Pusher) OM_Plettenberg_Electric_Motors | Version 1 | 2023.07.14...

  • Page 10: Safety

    Safety Intended use The area of validity is defined as: Drive unit ⚫ The following are considered improper use in the sense of a foreseeable misuse: Using the motor in manned aircrafts and other manned airborne ⚫ systems Using the motor in public vehicles and transport ⚫...
  • Page 11 Cut injures, loss of eyesight! The product must never be contaminated with foreign bodies ⚫ / adhesives / paint during assembly. Modifications to the product are forbidden. ⚫ Always ensure that the motor is properly fastened. ⚫ Always ensure that the motor controller settings are correct. ⚫...
  • Page 12 Injuries due to crushing, being caught up Malfunction due to electromagnetic interference. The control and phase cables must not be extended. The ⚫ product must be inspected and the fastening must be controlled again before commissioning. Modifications to the product are not permitted. ⚫...

  • Page 13: Commissioning

    ⚫ motor’s bearing shield. After each use, the motor must cool down again to ambient ⚫ temperature. Only motor controllers and regulators approved by Plettenberg ⚫ must be used. Never exceed the maximum screw-in depth. Screws or bolts ⚫ which are screwed too far will damage or destroy the motor.

  • Page 14: Cable Connections

    Please contact us for any questions on mounting and installation. Cable connections Only motor controllers and regulators approved by Plettenberg must be used. If other motor controllers or regulators are used, Plettenberg cannot assume any guarantee or liability in the event of destruction of the motor, regulator or the motor controller.

  • Page 15: Sensors

    120-degree electrical spacing are installed in the stator. Depending on the application, a “rotor-sensor” or a “shaft-sensor” can be viable alternatives. Plettenberg can also integrate custom encoder and positioning sensors. All sensor guided motors of Plettenberg have a specified direction of rotation (CW or CCW), which needs to be defined when ordering the motor.

  • Page 16: Thermal Management

    Depending on the type of motor, Plettenberg offers air- as well as water-cooled versions. When commissioning and/or integrating the motor, it needs to be ensured that sufficient cooling is available to ensure highest performance and prevent permanent damage.

  • Page 17: Visual Inspection And Mechanical Inspection

    For applications with insufficient or non-ideal airflow, Plettenberg has a wide range to active and passive cooling solutions available. For water-cooled motors, Plettenberg recommends minimum flow of 7 litres-per-minute at max. 40 degrees Celsius inlet temperature. Coolant pressure shall not exceed 2 bar/ 29 PSI. For specific pressure drops by motor type please reach out to us.

  • Page 18: Service / Contact

    Service / Contact Please contact us for any questions and/or information on service. Plettenberg Elektromotoren GmbH & Co. KG Rostocker Straße 30 34225 Baunatal, Germany T: +49 (0) 56 01 97 96-0 www.plettenbergmotors.com sales@plettenbergmotors.com OM_Plettenberg_Electric_Motors | Version 1 | 2023.07.14...

  • Page 19: Eu Declaration Of Conformity

    • Low Voltage Directive 2014/35/EU Appendix IV • RoHS Directive 2011/65/EU Appendix I Plettenberg Elektromotoren GmbH & Co. KG Rostocker Straße 30 34225 Baunatal, Germany hereby declares, as the manufacturer, that the articles and objects described below comply with the provisions of the relevant community harmonisation legislation referred to above.
  • Page 20 The sole responsibility for drawing up this declaration of conformity lies with the manufacturer. This declaration of conformity will lose its validity when the product is converted, extended or altered in any other manner without the express consent of Plettenberg Elektromotoren GmbH &...

  • Page 21: Appendix

    Appendix OM_Plettenberg_Electric_Motors | Version 1 | 2023.07.14...

  • Page 22: Nova Series

    NOVA Series The NOVA series of inrunners feature an extra rugged closed housing design with ingress protection of up to IP67. The motors can be applied in the harshest environments, such as desert, snow and sea water operations. At the same time, the NOVA motors are designed to be extremely efficient and have market leading power-to- weight ratios.
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  • Page 47: Advance Series

    ADVANCE Series The ADVANCE series of inrunners feature a weight-optimized open housing design. This allows for best-in-class power-to-weight ratios and makes the motors very suitable for applications with constraints in space, weight and power supply. The ADVANCE series is available in the power range from 1kW to 5kW. OM_Plettenberg_Electric_Motors | Version 1 | 2023.07.14...
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  • Page 52: Orbit Series

    ORBIT Series The ORBIT series of outrunners have been developed for applications with constraints in space, weight and power supply. Compared to other outrunners in the market, the ORBIT series is built much more robust and features a reinforced rotor casing. The ORBIT Series is available in the power range from below 1kW to 15kW.
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  • Page 69: Alpha Series

    ALPHA Series The ALPHA series of brushed DC motors are ideally suited for industrial and other applications, with highest requirements regarding power-to-weight ratio, durability, efficiency and cost. The ALPHA series is available in the power range from below 500W to 1.5kW. OM_Plettenberg_Electric_Motors | Version 1 | 2023.07.14...
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This manual is also suitable for:

Nova 3 seriesNova 4 seriesAdvance 1 seriesAdvance 3 seriesAdvance 5 seriesOrbit 1 series ... Show all

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